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Dover PSG C100, Инструкция по установке, эксплуатации и обслуживанию

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ALF-13250-E-01

All-Flo

20

ITEM 

DESCRIPTION 

QTY  PUMP MODEL 

PART NO. 

MATERIAL

28 

OUTER CHAMBER 

2 

C100-*PP-****-*** 

10702-40 

Polypropylene 

 

 

 C100-*PK-****-*** 

10702-56 PVDF

29 

OUTER DIAPHRAGM PLATE 

2 

C100-*PP-****-*** 

11204-40 

Polypropylene 

 

 

 C100-*PK-****-*** 

11204-56 PVDF

30 

OVERLAY (PTFE ONLY) 

2 

C100-*P*-T***-*** 

11406-59 

PTFE

31  DIAPHRAGM 

2 C100-*P*-V***-*** 

10605-13  FKM 

 

 

 

 C100-*P*-G***-*** 

10605-19 Geolast

®

 

 

 

 C100-*P*-S***-*** 

10605-23 Santoprene

® 

 

 

 C100-*P*-T***-*** 

10605-23 Santoprene

®

32 

DISCHARGE MANIFOLD 

1 

C100-*PP-****-*** 

11301-40 

Polypropylene 

 

 

 C100-*PK-****-*** 

11301-56 PVDF

33 

INNER DIAPHRAGM PLATE 

2 

ALL MODELS 

11104-25 

Plated Steel

34 

O-RING (Manifold) 

4 

C100-*P*-***N-*** 

11912-11 

Nitrile 

 

 

 C100-*P*-***V-*** 

11912-13 FKM 

 

 

 C100-*P*-***E-*** 

11912-15 EPDM 

 

 

 C100-*P*-***T-*** 

11912-17 PTFE

35 

CAP SCREW (3/8” X 9 - 1/2”) 

4 

ALL MODELS (NON-PTFE COATED) 

12508-26 

Stainless Steel

36 

MUFFLER PLATE 

1 

ALL MODELS 

13102-60 

Polypropylene

37 

MUFFLER 

1 

ALL MODELS 

13007-00 

Polypropylene

38 

SCREW (#6 X 1/2”) 

12 

ALL MODELS (NON-PTFE COATED) 

12510-26 

Stainless Steel

39 

GASKET (Muffler Plate) 

1 

ALL MODELS 

12102-10 

Nitrile Fiber

40 

HEX NUT (1/4” - 20) 

4 

ALL MODELS (NON-PTFE COATED) 

12600-26 

Stainless Steel

41 

INTERMEDIATE 

1 

ALL MODELS 

11517-60 

Polypropylene

42 

O-RING (End Spacer) 

2 

ALL MODELS 

11923-11 

Nitrile

43 

LIP SEAL (Air Valve) 

2 

ALL MODELS 

12003-76 

Nitrile

44 

O-RING (Air Valve End Plug) 

1 

ALL MODELS 

11913-11 

Nitrile

45 

PILOT SLEEVE 

1 

ALL MODELS 

10105-31 

Acetal

46 

O-RING (Pilot Sleeve) 

4 

ALL MODELS 

11920-16 

Urethane

47 

INNER SPACER (Pilot Sleeve) 

3 

ALL MODELS 

10203-40 

Polypropylene

48 

LIP SEAL (Diaphragm Rod) 

2 

ALL MODELS 

12000-76 

Nitrile

49 

RETAINING PLATE 

2 

ALL MODELS 

12708-54 

Polypropylene

* Any Character

 

* NOTE:  DIAPHRAGM ROD CAN ONLY BE PURCHSED AS AN ASSEMBLY. 

 

   

DIAPHRAGM ROD ASSEMBLY 

1 

ALL MODELS 

32000-00 

Stainless Steel  

Items 13 & 15 

 

 

 

 

OPTIONAL ASSEMBLIES AVAILABLE 

 

 

 

AIR VALVE ASSEMBLY 

1 

ALL MODELS 

CMK-100-P  Various 

Items 1 thru 7, 43, 44 

 

 

 

  

 

PILOT VALVE ASSEMBLY 

1 

ALL MODELS 

CPK-100-P  Various 

Items 14, 42, 45, 46, 47, 48

PARTS LIST - 

CLAMPED PLASTIC

C100-*P*-****-***

Содержание PSG C100

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE C100 PLASTIC 1 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Страница 2: ... 5 PERFORMANCE CURVES RUBBER TPE AND PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATIONS 17 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 18 20 SECTION 9 ELASTOMERS AND REPAIR KITS 21 SECTION 10 WARRANTY AND REGISTRATION 22...

Страница 3: ...C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit A...

Страница 4: ...E Coated Stainless Steel Hardware Premium Muffler Grounding Lug Installed Note Equipment must be grounded to achieve ATEX rating it is recommended to configure the pump with a grounding lug option for ATEX applications SPECIAL OPTION OTHER 0 Standard 1 Cycle Counter Valve 2 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt AC DIN 43650B Connector 3 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt...

Страница 5: ...directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves up...

Страница 6: ...ALF 13250 E 01 All Flo 6 1 PUMP DIMENSIONS CLAMPED PLASTIC SECTION 4 ...

Страница 7: ... Lift Wet 26 ft H2 O 7 9 m H2 O Weight Polypropylene 19 lbs 8 6 kg Weight PVDF 22 lbs 9 9 kg Air Inlet 1 4 FNPT Liquid Inlet FNPT FBSPT 1 Liquid Outlet FNPT FBSPT 1 Height 15 00 381 mm Width 12 00 305 mm Depth 11 56 293 mm 5 SECTION Flow rates indicated on the chart s shown were determined by pumping water at flooded suction For optimum life and performance pumps should be specified so that daily ...

Страница 8: ...ation it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of ai...

Страница 9: ...ALF 13250 E 01 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Страница 11: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Страница 12: ... One Wrench 7 16 Inch 2 Two Wrenches Inch 3 Two Wrenches 9 16 Inch 4 One Wrench 5 8 Inch 5 Two Wrenches 7 8 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present ...

Страница 13: ...bly will facilitate ease of assembly When positioning band clamps use soapy water or a compatible lubricat ing spray on the inside of band clamps to aid assembly Tap with a mallet on the outside of clamp to help position the clamp while tightening the fasteners The band clamp fasteners and cap screws are stainless steel To prevent galling always apply an anti seize compound to the thread Note When...

Страница 14: ...sure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car STEP...

Страница 15: ... During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals ar...

Страница 16: ...driver Phillips 2 2 Two Wrenches 7 16 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pilot ...

Страница 17: ...ecommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Band Clamps Manifolds 80 in lbs 9 04 N m Band Clamps Chambers 16 7 ft lbs 22 6 N m Chamber Bolts 20 in lbs 2 26 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 165 in lbs 18 6 N m Note Always torque the chamber clamps prior to the manifol...

Страница 18: ...ALF 13250 E 01 All Flo 18 EXPLODED VIEW PARTS LIST C100 SP CLAMPED PLASTIC SECTION 8 ...

Страница 19: ...asteners 17 HEX NUT 5 16 18 8 ALL MODELS NON PTFE COATED 12601 26 Stainless Steel 19 CARRIAGE BOLT 5 16 X 1 1 2 8 ALL MODELS NON PTFE COATED 12509 26 Stainless Steel 20 CLAMP MANIFOLD 4 ALL MODELS NON PTFE COATED 12903 26 Stainless Steel Complete with fasteners 21 MANIFOLD NPT THREADS 2 C100 NPP 10506 40 Polypropylene C100 NPK 10506 56 PVDF MANIFOLD BSP THREADS C100 BPP 10509 40 Polypropylene C100...

Страница 20: ...6 X 1 2 12 ALL MODELS NON PTFE COATED 12510 26 Stainless Steel 39 GASKET Muffler Plate 1 ALL MODELS 12102 10 Nitrile Fiber 40 HEX NUT 1 4 20 4 ALL MODELS NON PTFE COATED 12600 26 Stainless Steel 41 INTERMEDIATE 1 ALL MODELS 11517 60 Polypropylene 42 O RING End Spacer 2 ALL MODELS 11923 11 Nitrile 43 LIP SEAL Air Valve 2 ALL MODELS 12003 76 Nitrile 44 O RING Air Valve End Plug 1 ALL MODELS 11913 11...

Страница 21: ...GEOLAST is an injection molded thermoplastic material with characteristics similar to Nitrile Has excellent abrasion resistance Temperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasi...

Страница 22: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Страница 23: ...ALF 13250 E 01 All Flo 23 NOTES ...

Страница 24: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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