Dorin innovation H1000CC Скачать руководство пользователя страница 17

 

        OFFICINE MARIO DORIN S.p.A.

 

 

16 

provocare 

seguenti 

inconvenienti sulla macchina: 

 

Olio  con  minor  potere 

lubrificante; 

 

Rottura  delle  valvole  e 

conseguente 
danneggiamento 

di 

altri 

organi meccanici. 
 
L’installatore  deve  verificare 
che l’impianto presenti tutti gli 
accorgimenti  per  evitare  la 
migrazione 

di 

liquido 

dall’evaporatore 

al 

compressore, 

in 

tutte 

le 

condizioni di funzionamento. 
Tale  fenomeno  può  essere 
identificato 

dalle 

seguenti 

anomalie: 

 

Formazione  di  ghiaccio  o 

brina 

sul 

rubinetto 

di 

aspirazione 

sulla 

linea 

d’aspirazione; 

 

Formazione  di  schiuma 

eccessiva 

nel 

lubrificante 

visibile 

attraverso 

la 

spia 

dell’olio; 

 

Bassa  temperatura  nella 

pancia del compressore. 

 

SOSTITUZIONE DI COMPRESSORI

 

Una particolare attenzione va 
posta  quando  si  installa  un 
compressore  al  posto  di  un 
altro; 

nell’impianto 

infatti 

potrebbe  esserci  rimasta  una 
certa  quantità  d’olio  tale  da 
causare “colpi di liquido” alla 
partenza.  Potrebbe 

essere 

necessario 

rimuovere 

una 

certa  quantità  di  lubrificante 
dal nuovo compressore. 
Dopo 

l’avviamento 

del 

compressore  verificare  che  il 
livello  dell’olio  si  stabilizzi  fra  i 
livelli  indicati  al  paragrafo 
precedente. 

 
 

! Avvertenza: 
Durante 

il 

funzionamento 

della  macchina  controllare 
periodicamente  che  il  livello 
dell’olio  sia  compreso  fra  i 
livelli 

chiaramente  indicati 

sulla spia visiva. 

 

following failures: 

 

Oil  with  less  lubricant 

power; 

 

Broken  of  valves  and 

consequent damage of other 
components. 
 
 
 
The  installer  shall  verify  that 
the  plant  has  all  the  solution 
to  avoid  the  liquid  migration 
from 

evaporator 

to 

compressor,  in  all  possible 
operating conditions. 
This  phenomenon  may  be 
identified  by  the  following 
functioning failures: 

 

Ice  or  frost  formation  on 

the  suction  service  valves 
and on suction line; 

 

Excessive  foam  formation 

on  lubricant,  visible  through 
warning light; 

 

Low 

temperature 

of 

surface of oil sump. 
 
 
 
 

COMPRESSORS

 REPLACEMENT

 

A particular attention shall be 
paid  in  case  a  compressor  is 
replaced  with  another  one; 
as  a  matter  of  fact  in  the 
plant  a  certain  oil  quantity 
could have been left such as 
to  cause  “liquid  slugging”  at 
the 

start. 

It 

could 

be 

necessary 

to 

remove 

certain lube quantity from the 
new compressor. 
After  the  compressor  starting 
check  that  the  oil  level  is 
stabilised  between  the  levels 
indicated 

in 

previous 

paragraph. 

 
 
! Warning: 
During 

operation 

of 

the 

machine  periodically  check 
that  the  oil  level  is  between 
the  levels  clearly  marked  on 
the sight glass. 
 

 

Verdichterstörungen führen: 

 

weniger schmierfähiges Öl; 

 

Ventilbruch 

und 

nachfolgender  Bruch  anderer 
mechanischen Teile. 
 
 
 
 
Der 

Installateur 

muss 

sicherstellen,  dass  die  Anlage 
derart  angelegt  ist,  dass  eine 
Flüssigkeitsverschiebung 

vom 

Verdampfer  zum  Verdichter  in 
jedem 

Augenblick 

des 

Betriebes vermieden wird. 
Folgende  Anomalien  weisen 
darauf hin: 

 

Eis-  oder  Frostbildung  auf 

dem 

Saugabsperrventil 

und 

entlang der Ansaugleitung; 

 

Durch 

das 

Ölschauglas   

sichtbare 

starke 

Schaumbildung im Öl ; 

 

Niedrige 

Temperatur 

im 

Ölsumpf. 
 
 
 
 
A

USTAUSCH DES 

V

ERDICHTERS

 

Besondere  Sorgfalt  ist  beim 
Austausch 

eines 

Verdichters 

aufzuwenden;  in  der  Anlage 
könnte  eine  gewisse  Menge  an 
Öl 

verblieben 

sein 

die 

„Flüssigkeitsschläge“  bei  der 
Inbetriebnahme 

verursachen 

könnte.  Es  könnte  notwendig 
sein eine gewisse Menge an Öl 
aus  dem  neuen  Verdichter  zu 
entfernen. 
Nach dem Start des Verdichters 
kontrollieren  Sie,  dass  sich  der 
Ölstand 

zwischen 

den 

Grenzwerten  die  im  vorigen 
Absatz 

angegeben 

worden 

sind, stabilisiert. 
 
! Achtung: 
Ist  die  Maschine  im  Gang, 
kontrollieren 

Sie 

regelmäßig 

dass sich der Ölstand  zwischen 
den  zwei  klar  angegebenen 
Grenzwerten des Ölschauglases 
befindet. 
Es 

könnte 

nützlich 

sein 

regelmäßige 

Ölanalysen 

Содержание H1000CC

Страница 1: ...ISTRUZIONI D USO COMPRESSORI SEMIERMETICI OPERATING INSTRUCTIONS SEMI HERMETIC COMPRESSORS BEDIENUNGSANLEITUNG FÜR HALBHERMETISCHE VERDICHTER ...

Страница 2: ...lation Installation 9 Collegamenti elettrici Electrical connections Elektrische Anschlüsse 12 Messa in servizio Commissioning Inbetriebnahme 14 Accessori Accessories Zubehörteile 17 Manutenzione Maintenance Wartung 19 Emergenze Emergency Notfälle 20 Dismissione Dismantling Demontage 21 Avvertenze Warning Hinweise 22 Prospetto anomalie Failures chart Fehlerliste 23 Figure Figures Abbildungen 30 ...

Страница 3: ...responsability for the damages caused to people or to things because of the non conformity with the instructions this handbook provides Officine Mario Dorin S p A reserves the right to update this publication at any time or to change the components of this unit if this is considered as necessary for manufacturing or commercial needs The partial or total reproduction of these instructions is forbid...

Страница 4: ...liance with the Low Voltage Directive 2006 95 EC The compressor is excluded from Pressure Equipment Directive 97 23 EC art 1 3 10 The compressor is in compliance with the standard EN 12693 2008 The installer of the compressor inside the refrigerant system is obliged to follow the relevant provisions of the law in the installation country making reference to the electrical systems and to the air co...

Страница 5: ... and health Nevertheless there is still a series of other risks and for them it is absolutely necessary for the user to implement the safety measures complementary to those technically already applied to the compressor INSIDE PRESSURE Before starting the maintenance of the compressor take away the pressure inside by acting on both taps Do not remove those parts of the compressor subject to an insi...

Страница 6: ...sor in places that are not accessible to the staff who does not know about the risks or block their access by means of fences SKIN IRRITATIONS Caution the compressor is shipped with a charge of oil Avoid the direct contact with the skin and the eyes since it is irritant ASPHYXIA HFC and HCFC refrigerants are not toxic or injurious or explosive but can cause asphyxia in case of system leak into a n...

Страница 7: ...ine ELECTRICAL CURRENT The danger of electrocution exists when you are in contact with the electrical terminals The lid of the box for the electrical connections prevent this contact Do not feed electrically the compressor till the lid of the box is not completely closed and integral HOT COLD SURFACE The temperatures of the compressor surfaces are such to cause burns for heat or for cold LIFTING P...

Страница 8: ...preso tra 5K e 30K Il refrigerante utilizzato deve avere un contenuto di umidità inferiore a 10 ppm È vietato l utilizzo al di fuori del campo operativo e dei The compressor consists of a framework hosting the electric engine inside and the mechanical part of the piston compression The engine which is suitably connected to the power supply triggers the crank gear and the pistons that allow by mean...

Страница 9: ...ype and quantity of oil loaded at the factory For any possible topping up and or replacement of the lube use the type indicated on the plate only COMPRESSOR IDENTIFICATION Each compressor is identified thanks to a serial number reproduced on the metal plate riveted in compliance with the EN 12693 regulation this plate specifies Manufacturer s name Compressor model Serial number Manufacture date Ma...

Страница 10: ...NER BETRIEBSDRUCK UND PSS MAXIMAL ZUGELASSENER DRUCK BEI STILLSTAND GEMÄß DIN EN12693 Bei Mitteilung an Officine Mario Dorin ist es wichtig auf die Seriennummer des Verdichters hinzuweisen um das Produkt richtig und schnell identifizieren zu können Installazione Installation Installation ATTENZIONE Qualora l imballo risulti danneggiato e o sussistano comunque dubbi sulla integrità del compressore ...

Страница 11: ...r In both cases the machine has to be accessible to the authorized staff only Install the compressor in a horizontal position on the appropriate vibration dampers see figure 2 The compressor can work also with inclination in respect to longitudinal and or transversal axis different from zero and dependent on compressor model for further information please contact our technical customer service AIR...

Страница 12: ...r Weld the service valves to the system pipes Reassemble the service valves on the compressor Check the leaks from the pipes by means of a pressure test with N2 or dry air following all the required safety procedures such as for example the use of a pressure reducer placed between the bottle and the system and leaving the compressor service valves closed ATTENTION During this test do not overcome ...

Страница 13: ...ohre geschlossen Halten Sie die Ventile geschlossen nachdem Sie diese wieder montiert haben und solange nicht die Evakuierung eingeleitet worden ist Überprüfen Sie dass alle Rohre und Verbindungsstellen perfekt sauber und dicht sind Angaben bezüglich der Standardverbindungen sind in Abb 3 geschildert Collegamenti elettrici Electrical connections Elektrische Anschlüsse Il collegamento all alimentaz...

Страница 14: ...ximum working FLA and start up current LRA shown on the nameplate as well as in the catalogues and in the selection software Attention Take the suitable safety measures for the electric power supply against the protection from indirect contacts depending on the distribution system and the earth resistance or the impedance of the earth fault ring i e high sensitivity differential switch For diagram...

Страница 15: ...wer supply voltage but fed only through the motor protection electronic module REL available on demand for protections such as thermistor vice versa for protections such as thermik the use of REL is not necessary and the contacts shall be connected in series with the other system protections Achtung Falls PWS Teilwicklungsanlauf Motoren verwendet werden beachten Sie die richtige Sequenz der Phasen...

Страница 16: ...perating passing by or staying close to the machine Check the oil level and verify that the oil level is between the levels clearly indicated on the oil sight glass as shown in the following figure OIL LEVEL INDICATION During the first hours of operation of the compressor check the oil level several times Warning If oil have to be added use the type indicated on the nameplate and do it gradually c...

Страница 17: ...ice valves and on suction line Excessive foam formation on lubricant visible through warning light Low temperature of surface of oil sump COMPRESSORS REPLACEMENT A particular attention shall be paid in case a compressor is replaced with another one as a matter of fact in the plant a certain oil quantity could have been left such as to cause liquid slugging at the start It could be necessary to rem...

Страница 18: ...u richiesta si possono fornire resistenze per tensioni diverse o di potenze diverse si veda la pagina web www dorin com Avvertenza Prima di alimentare la resistenza carter assicurarsi che la tensione sia quella corretta e che la resistenza sia inserita e bloccata Compressors can be equipped with some accessories such as CRANKCASE HEATER It is recommended to fit an oil heater in the compressor cran...

Страница 19: ... CHECK On the compressor equipped with oil pump it is installed as standard except on the range H4 where is an option an oil differential pressure switch that measure pressure difference from low pressure side on the crankcase and discharge pressure of the pump The differential pressure switch can be connected to the low pressure connection located on the carter of all compressors and to the press...

Страница 20: ...ary to interrupt the main power supply of the system Install on the power supply line a switch selector that can be padlocked place it in an open condition 0 and padlock it during the maintenance After the installation in case of interventions requiring the dismantling of parts of the compressor or for its dismantling it is necessary to start the compressor depressurization according to the follow...

Страница 21: ...ten die sich unter Spannung befinden Wiederholen Sie keinesfalls ein Wiederherstellen des elektrischen Schutzes nach einem Kurzschluss Vor einem Neustart der Anlage muss der Fehler beseitigt werden und es müssen alle Teile ersetzt werden die beschädigt sein könnten KONTROLLE IN REGELMÄßIGEN ABSTÄNDEN Kontrollieren Sie den Ölstand Entnehmen Sie eine Öl Probe und überprüfen Sie dessen gute Qualität ...

Страница 22: ...me indicato al capitolo Trasporto e posizionamento Attention The compressor can be under pressure Danger of serious burns Wear protective gloves and glasses When the system is no longer used it shall be made inoperative by properly eliminating materials In compliance with the standards in force in the different countries regarding the waste disposal and the respect of the environment the parts of ...

Страница 23: ...sembly action or modification made on any DORIN product can affect product compliance to the aforesaid directives OFFICINE MARIO DORIN S p A will not recognize guarantee product conformity to the aforesaid directives whenever the products are overhauled from DORIN itself Consequently we inform you that if necessary the compressor must be serviced and repaired only by OFFICINE MARIO DORIN S p A The...

Страница 24: ...Reset durchführen Connessioni elettriche allentate o collegamento difettoso Electrical connections loosened or connection defective Elektrische Verbindungen sind locker oder defekte Verbindung Serrare le connessioni Controllare il collegamento con il corretto schema Tighten the connections Check the connection with the correct diagram Alle Verbindungen nachziehen Kontrollieren Sie die Verbindung a...

Страница 25: ...rollieren Sie die Einstellung und die Montage de Schalters Condensatore insufficiente o sporco Condenser insufficient or dirty Verflüssiger ungenügend oder verschmutzt Controllare la portata d aria o d acqua al condensatore Pulire il condensatore Check the flow rate of air or water to the condenser Clean the condenser Kontrollieren Sie die Luft oder Wasserzufuhr zum Verflüssiger Reinigen Sie den V...

Страница 26: ...heads and check the valve plate and the valves Zylinderköpfe abmontieren und die Ventilplatte sowie die Ventile kontrollieren Trafilamento dalla valvola di sicurezza interna Leakage from internal safety valve Leck des inneren Sicherheitventils Sostituire la valvola Replace the safety valve Das Ventil ersetzen Perdite dalla guarnizione della testa Leakage from the gasket of the head Leck der Zylind...

Страница 27: ...Flüssigkeit im Kurbelgehäuse Non funziona l evaporatore The evaporator does not work Verdampfer funktioniert nicht Verificare Check Kontrollieren Portata d acqua eccessiva al condensatore Excessive water flow rate to the condenser Übermäßige Wasserzufuhr zum Verflüssiger Regolare la valvola dell acqua Adjust the water valve Regeln Sie das Wasserventil Il rubinetto di scarico è parzialmente chiuso ...

Страница 28: ...ck zu niedrig Filtri disidratatori sporchi Deshydrators filters dirty Schmutzige Trocknungsfilter Sostituire i filtri Replace filters Filter ersetzen Battiti dovuti alla presenza di liquido nel compressore Beats due to liquid in the compressor Schläge wegen Flüssigkeit im Kompressor Vedere N 6 See N 6 Siehe N 6 Battiti dovuti all eccesso di olio nel compressore Beats due to excess of oil inside th...

Страница 29: ...g verhindert einen richtigen Rückfluss des Öles Controllare le tubazioni Check the pipes Rohrleitungen kontrollieren 10 Pressione dell olio insufficiente o livello dell olio basso Insufficient oil pressure or low oil level Unzureichender Öldruck oder niedriger Ölstand Filtro olio sporco Oil filter dirty Schmutziger Ölfilter Sostituire il filtro Replace the filter Filter ersetzen Eccessiva pression...

Страница 30: ... is defective Der Motor ist defekt Controllare gli avvolgimenti Check the windings Die Wicklungen kontrollieren Mancanza di fase Lack of one phase Phase fehlt Controllare la tensione ai 3 terminali Check the tension on the terminals Die Spannung an den 3 Phasen kontrollieren 12 Il compressore funziona con la corrente di rotore bloccato The compressor run with locked rotor amps Der Verdichter läuft...

Страница 31: ...nt Ventilplatte ersetzen den Verdichter kontrollieren und die Anwesenheit von Bruchstücken im Kompressor und in der Anlage kontrollieren 14 La temperatura del compressore è elevata The temperature of the compressor is too high Erhöhte Temperatur des Verdichters Rapporto di compressione troppo elevato Compression ratio too high Kompressionsverhältnis zu hoch Controllare i pressostati la pulizia del...

Страница 32: ...i Operative Operative Instructions Bedienungsanleitung 31 Figure Figures Abbildungen Fig 1 Sollevamento tramite golfare Lifting point use Anheben mittels Hebering H40CC H8001CC K10000CC K15000CC TANDEM TANDEM HI ...

Страница 33: ...OFFICINE MARIO DORIN S p A 32 Fig 2 Impiego degli antivibranti Vibrational dampers use Anwendung der Schwingungsdämpfer H40CC H8001CC K10000CC K15000CC ...

Страница 34: ... H751CC 2 28s 22s 94 H751CS H801CC 2 35s 28s 94 H850CS 2 5 35s 22s 117 H1000CC 2 5 35s 28s 136 H1000CS H2400CC 2 5 42s 28s 145 H851CS H1001CS H1501CS 2 5 35s 28s 132 H1501CC H2001CC H2201CC 2 5 42s 28s 137 K1500CS K2500CC 3 5 42s 28s 180 K2500CB K3000CC 3 5 54s 35s 184 H2000CS H2500CC 3 5 42s 28s 190 H2500CS H3000CC 3 5 54s 28s 194 H2700CS H3400CC 3 5 54s 35s 196 Y3060CB Y4060CB Y4560CB 6 5 54s 35...

Страница 35: ..._____________________________________ A CC models only B Normal operation C Head fan ______________________________________________ A Uniquement modèles CC B Application standard C Avec ventilateur de culasse ______________________________________________ A Nur CC Modelle B Standard Einsatz C Zylinderkopfbelüftung ______________________________________________ _____________________________________...

Страница 36: ...Istruzioni Operative Operative Instructions Bedienungsanleitung 35 Abb 5 Istruzioni montaggio resistenza carter Mounting instructions crankcase heater Montageanleitung der Ölheizung ...

Страница 37: ...enza carter DL Rubinetto compressione SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M8 Crankcase heater Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M8 Ölheizung Druckabsperrventil Saugabsperrventil H2 H2 H1 ...

Страница 38: ... M10 F Resistenza carter DL Rubinetto compressione SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M8 Ölheizung Druckabsperrventil Saugabsperrventil H32 H34 H32 H34 ...

Страница 39: ...ght Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M8 Ölheizung Druckabsperrventil Saugabsperrventil H35 H41 H35 H41 L mm H851CS 640 H1001CC H1001CS H1501CC 680 H1501CS 640 H2001CC 680 H1601CS H2201CC H41 Modello Model Modell Serie...

Страница 40: ...resa pressione olio DL Rubinetto compressione SL Rubinetto aspirazione H4 Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Oil return Oil pressure tap Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölfüllschraube M10 Ölheizung Ölrückführung Öldruckanschluss Druckabsperrventil Saugabspe...

Страница 41: ...ne SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Oil return Oil pressure tap Max disch temp sensor Oil diff Pressure switch Gas equalisation Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M10 Ölheizung Ölrückführung Öldruckanschluss Sensor de...

Страница 42: ...etto compressione SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Oil return Oil pressure tap Max disch temp sensor Oil diff Pressure switch Gas equalisation Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M10 Ölheizung Ölrückführung Öldruckansc...

Страница 43: ...SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Oil return Oil pressure tap Max disch temp sensor Oil diff Pressure switch Gas equalisation Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M10 Ölheizung Ölrückführung Öldruckanschluss Sensor der m...

Страница 44: ...lio H Presa pressione olio DL Rubinetto compressione SL Rubinetto aspirazione Oil sight Oil charge plug Low pressure tap High pressure tap Oil drain plug M10 Crankcase heater Oil return Oil pressure tap Discharge service valve Suction service valve Ölschauglas Ölfüllschraube Niederdruckanschluss Hochdruckanschluss Ölablaßschraube M10 Ölheizung Ölrückführung Öldruckanschluss Druckabsperrventil Saug...

Страница 45: ... HI240CC I 460 230 315 170 183 M8x1 25 1 22s 16s 50 HI400CC II 551 347 345 295 250 M8x1 25 2 28s 16s 94 HI550CC II 551 347 345 295 250 M8x1 25 2 35s 22s 96 HI700CC II 551 347 345 295 250 M8x1 25 2 42s 28s 98 HI750CC II 551 347 345 295 250 M8x1 25 2 42s 28s 100 HI1000CC II 645 422 380 284 270 M8x1 25 2 5 42s 28s 135 HI1500CC II 645 422 380 284 270 M8x1 25 2 5 42s 28s 143 Modello Model Modell Forma ...

Страница 46: ...Istruzioni Operative Operative Instructions Bedienungsanleitung 45 TANDEM TANDEM HI ...

Страница 47: ... 590 1680 305 13 TY9060CC 1800 550 650 1680 305 13 TY9060CB 1800 550 650 1680 305 13 TY10060CC 1800 550 650 1680 305 13 TY9480CB 1800 550 650 1680 305 13 TY10080CC 1800 550 650 1680 305 13 TY10080CB 1800 550 650 1680 305 13 TY11080CC 1800 550 650 1680 305 13 TY11080CB 1800 550 650 1680 305 13 TY12080CC 1800 550 650 1680 305 13 TY12080CB 1800 550 650 1680 305 13 TY15080CC 1800 550 650 1680 305 13 T...

Страница 48: ...P H A B Φ kg mm mm kg 2S 1200 650 520 455 325 330 10 5 3 5 35 22 180 2S 1500 650 520 455 325 330 10 5 3 5 35 22 187 2S 2000 650 520 455 325 330 10 5 3 5 35 22 190 2S 2500 755 560 475 380 305 10 5 6 5 42 35 235 2S 3000 755 560 475 380 305 10 5 6 5 42 35 236 2S 3500 755 560 475 380 305 10 5 6 5 42 35 256 2S 3700 755 560 475 380 305 10 5 6 5 42 35 261 Modello Model Modell Dimensioni Dimensions Abmess...

Страница 49: ...OFFICINE MARIO DORIN S p A 48 NOTE ...

Страница 50: ...Istruzioni Operative Operative Instructions Bedienungsanleitung 49 NOTE ...

Страница 51: ...OFFICINE MARIO DORIN S p A 50 1LTG664_05 ...

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