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PARTS ORDERING

63

 

9/235HA, 10/215HA

GENERAL

This  publication,  which  contains  an  illustrated  parts  breakdown,  has
been prepared as an aid in locating those parts which may be required
in the maintenance of the machine. All of the compressor parts, listed
in the parts breakdown, are manufactured with the same precision as
the  original  equipment.  For  the  greatest  protection  always  insist  on
genuine Doosan parts for your compressor.

NOTICE

Doosan  can  bear  no  responsibility  for  injury  or  damages  resulting
directly from the use of non-approved repair parts.

Doosan Infracore service facilities and parts are available worldwide.

There are Authorised Distributors or Company Sales offices in principal
cities of many countries.

Special  order  parts  may  not  be  included  in  the  manual.  Contact
Doosan  Parts  Department  with  the  machine  serial  number  for
assistance with these special parts.

DESCRIPTION

The  illustrated  parts  breakdown  illustrates  and  lists  the  various
assemblies,  subassemblies  and  detailed  parts  which  make  up  this
particular  machine.  This  covers  the  standard  models  and  the  more
popular options that are available.

A series of illustrations show each part distinctly and in location relative
to the other parts in the assembly. The part number, the description of
the  part  and  the  quantity  of  parts  required  are  shown  on  each
illustration  or  on  adjacent  page.  The  quantities  specified  are  the
number  of parts  used per one assembly and are not  necessarily the
total  number  of  parts  used  in  the  machine.  Where  no  quantity  is
specified the quantity is assumed to be one.

Each description of a part is based upon the "noun first" method, i.e.,
the  identifying  noun  or  item  name  is  always  the  first  part  of  the
description.  The  noun  name  is  generally  followed  by  a  single
descriptive  modifier.  The  descriptive  modifier  may  be  followed  by
words or abbreviations such as upper, lower, inner, outer, front, rear,
RH, LH, etc. when they are essential.

In referring to the rear, the front or to either side of the machine, always
consider the 

drawbar end

 of the machine as the 

front

. Standing at the

rear of the machine facing the drawbar (front) will determine the right
and left sides.

FASTENERS

Both SAE/inch, ISO/metric hardware have been used in the design and
assembly of these units. In the disassembly and reassembly of parts,
extreme care must be taken to avoid damaging threads by the use of
wrong  fasteners.  In  order  to  clarify  the  proper  usage  and  for  exact
replacement parts, all standard fasteners have been identified by part
number,  size  and  description.  This  will  enable  a  customer  to  obtain
fasteners locally rather than ordering from the factory. These parts are
identified in tables that will be found at the rear of the parts illustrations.
Any fastener that has not been identified by both part number and size
is a specially engineered part that must be ordered by part number to
obtain the exact replacement part.

MARKINGS AND DECALS 

NOTICE

Do not paint over safety warnings or instructional decals. If safety
warning decals become illegible, immediately order replacements
from the factory.

Part  numbers  for  original  individual  decals  and  their  mounting
locations are shown within Parts List Section. These are available
as long as a particular model is in production.

HOW TO USE PARTS LIST

a.

Turn to Parts List.

b.

Locate the area or system of the compressor in which the desired
part is used and find illustration page number.

c.

Locate the desired part on the illustration by visual identification
and make note of part number and description.

HOW TO ORDER

The satisfactory ordering of parts by a purchaser is greatly dependent
upon  the  proper  use  of  all  available  information.  By  supplying  your
nearest  sales  office,  autonomous  company  or  authorised  distributor,
with  complete  information,  you  will  enable  them  to  fill  your  order
correctly and to avoid any unnecessary delays.

In  order  that  all  avoidable  errors  may  be  eliminated,  the  following
instructions  are  offered  as  a  guide  to  the  purchaser  when  ordering
replacement parts:

a.

Always specify the model number of the machine as shown on the
general data decal attached to the machine.

b.

Always  specify  the  serial  number  of  the  machine.  THIS  IS
IMPORTANT.  The  serial  number  of  the  machine  will  be  found
stamped on a plate attached to the machine. (The serial number
on the machine is also permanently stamped in the metal of the
frame side rail.)

c.

Always specify the number of the parts list publication.

d.

Always specify the quantity of parts required.

e.

Always specify the part number, as well as the description of the
part, or parts, exactly as it is given on the parts list illustration.

In  the  event  parts  are  being  returned  to  your  nearest  sales  office,
autonomous  company  or  authorised  distributor,  for  inspection  or
repair, it is important to include the serial number of the machine from
which the parts were removed.

TERMS AND CONDITIONS ON PARTS ORDERS

Acceptance:

 Acceptance of an offer is expressly limited to the exact

terms  contained  herein.  If  purchaser's  order  form  is  used  for
acceptance of an offer, it is expressly understood and agreed that the
terms  and  conditions  of  such  order  form  shall  not  apply  unless
expressly agreed to by Doosan Company ("Company") in writing. No
additional or contrary terms will be binding upon the Company unless
expressly agreed to in writing.

Taxes:

 Any tax or other governmental charge now or hereafter levied

upon the production, sale, use or shipment of material and equipment
ordered  or  sold  is  not  included  in  the  Company's  price  and  will  be
charged to and paid for by the Purchaser.

Shipping dates shall be extended for delays due to acts of God, acts of
Purchaser,  acts  of  Government,  fires,  floods,  strikes,  riot,  war,
embargo, transportation shortages, delay or default on the part of the
Company's  vendors,  or  any  other  cause  beyond  the  Company's
reasonable control. 

Should  Purchaser  request  special  shipping  instruction,  such  as
exclusive use of shipping facilities, including air freight when common
carrier  has been quoted  and  before  change  order  to purchase order
can  be  received  by  the  Company,  the  additional  charges  will  be
honoured by the Purchaser.

Warranty:

 The Company warrants that parts manufactured by it will be

as  specified  and  will  be  free  from  defects  in  materials  and
workmanship.  The  Company's  liability  under  this  warranty  shall  be
limited to the repair or replacement of any part which was defective at
the time of shipment provided Purchaser notifies the Company of any
such defect promptly upon discovery, but in no event later than three
(3)  months  from  the  date of  shipment  of  such part  by  the Company.
The only exception to the previous statement is the extended warranty
as it applies to the special airend exchange program.

Содержание 10/215HA

Страница 1: ...nt safety information and must be made available to personnel who operate and maintain this machine 22488183_en_E_04 18 9 235HA 10 215HA OPERATION MAINTENANCE MANUAL Original Instruction 9 235HA SERIA...

Страница 2: ......

Страница 3: ...he company for serial number Up to Serial No From Serial No Not illustrated Option WDG Generator option AR As required HA High ambient machine S R G Site running gear H R G High speed running gear bg...

Страница 4: ...proved parts list may create hazardous conditions over which the company has no control Therefore the company cannot be held responsible for equipment in which non approved repair parts are installed...

Страница 5: ...WARNING Corrosion risk WARNING Air gas flow or Air discharge WARNING Pressurised vessel WARNING Hot and harmful exhaust gas WARNING Flammable liquid WARNING Maintain correct tyre pressure Refer to the...

Страница 6: ...ssed air from this machine Do not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard being fitted Do not stand on...

Страница 7: ...taken When parking use prop stand handbrake and wheel chocks Compressor oil filling Diesel fuel No open flame Parking brake Rough Service Designation Wet Location Operation Replace any cracked protect...

Страница 8: ...6 DECALS 9 235HA 10 215HA Engine oil drain...

Страница 9: ...compressor lubricating oil and care should be taken to ensure that downstream equipment is compatible If the discharged air is to be ultimately released into a confined space adequate ventilation must...

Страница 10: ...electrical supply are all suitable to provide safe and stable towing at speeds either up to the legal maximum for the country in which it is being towed or as specified for the machine model if lower...

Страница 11: ...350 76 2 mm NATO R553 0 2334 1676 1918 1804 2179 3858 2246 3400 568 1950 234 2367 2X R832 1 T7141_00 07 17 1804 1918 1500 3400 200 880 2023 3634 2020 1988 1832 3357 2x727 8 4x762 0 2x101 6 2X1355 0 2x...

Страница 12: ...ting psi bar kPa 200 13 8 1380 200 13 8 1380 Maximum pressure ratio absolute 8 1 8 1 Operating ambient temperature range C F 10 to 52 14 to 126 10 to 52 14 to 126 Maximum discharge temperature C F 120...

Страница 13: ...ectrical system V DC 24 Power available at rated speed KW 205 Fuel tank capacity Litre 462 Coolant capacity Litre 30 WEIGHT Shipping weight 3900 kg Maximum weight 4280 kg WHEELS AND TYRES SITE RUNNING...

Страница 14: ...of the machine ensure that there is sufficient clearance for ventilation and exhaust requirements observing any specified minimum dimensions to walls floors etc Adequate clearance needs to be allowed...

Страница 15: ...eleased fuel is safely contained 6 Check the radiator coolant level with the machine level 7 Open the service valve s to ensure that all pressure is relieved from the system Close the service valve s...

Страница 16: ...OFF to stop engine 5 Service air switch After warm up PUSH Provides full air pressure at the service outlet 6 Engine speed gauge Indicates engine speed RPM 7 Discharge air temperature gauge Indicates...

Страница 17: ...emperature Fault indicator lamp Indicates shutdown due to low engine oil pressure 4 Low fuel level Fault indicator lamp Indicates shutdown due to low fuel level Lamp blinks at low fuel warning 5 Low b...

Страница 18: ...N THE INSTRUMENT PANEL TO THE OFF POSITION 0 or push the EMERGENCY STOP SWITCH when fitted RE STARTING AFTER AN EMERGENCY If the machine has been switched off because of a machine malfunction then ide...

Страница 19: ...10 215HA 6C8 3 ENGINE CONTENTS 18 FOREWORD 19 EXTERNAL VIEWS 20 GENERAL INFORMATION 21 FUEL LUBRICANT AND COOLANT 23 OPERATION 26 PERIODICAL INSPECTION AND MAINTENANCE 29 COLD WEATHER OPERATION 30 MAI...

Страница 20: ...years of trouble free and economical engine operation Should your engine require servicing please contact your nearest branch or distributor All information illustrations and specifications contained...

Страница 21: ...e 8 Fuel injection pump 9 Fuel drain line 10 Intake manifold 11 Turbocharger waste gate actuator 12 Turbocharger air outlet 13 Oil filler cap 14 Lubricating oil pressure after filter 15 Lubricating oi...

Страница 22: ...our branch or distributor Please ensure that only genuine Doosan parts lubricants and fluids are used for service and or repair Engine model name 6C8 3 Engine type Water Cooled four cycle in line over...

Страница 23: ...long with the diesel fuel This can happen if a fuel provider does not regularly inspect and clean its fuel tanks or receives contaminated fuel from its supplier s To protect your engine from contamina...

Страница 24: ...t lubricants with the correct viscosity for the operating temperature are used Refer to fig 2 Fig 2 A Single grade B Ambient Temperature C Multi grade COOLANT All Doosan portable compressor engines ar...

Страница 25: ...ture belt wear or belt elongation leading to engine overheating or excessive belt noise Coolant level check Check and ensure that the level is correct Add coolant mixed to the correct ratio 50 50 ethy...

Страница 26: ...bnormalities 1 Engine Oil Pressure The engine oil pressure is monitored by a switch that will stop the engine if the pressure falls below a pre set value If the oil pressure gauge shows below 30 psi o...

Страница 27: ...fuel consumption but also will lead to premature parts wear which may result in engine failure Ensure that the engine reaches normal operating temperature 75 to 85 C 167 to 185 F within ten minutes of...

Страница 28: ...recheck the oil level If necessary replenish with engine oil to the specified level Engine oil additives Engine oils contain a variety of additives Your engine should not need any extra additives if...

Страница 29: ...lean the cooling system circuit every 1000 operating hours or 12 months whichever comes first FUEL SYSTEM The fuel injection pump and injector nozzles are precisely manufactured and therefore using fu...

Страница 30: ...rge air cooling pipes and connections for damage or loose fitting Replace or re fit as necessary Fig 15 ENGINE ELECTRICAL The engine uses a 24 volt system and a negative grounding for the electrical s...

Страница 31: ...or where it will not be affected by cold winds when not running BATTERY Always ensure that the batteries are kept fully charged in the cold season This takes a longer period of running than in warm we...

Страница 32: ...nd belt check O O 15 Coolant temperature gage reading where fitted O 16 Coolant replacement O 17 Coolant filter replacement O 18 Radiator external face cleaning O O O O O O 19 Cooling system circuit c...

Страница 33: ...185 F Check and repair the cooling system if temperature is abnormal 16 Coolant replacement Change coolant at intervals of 1000 hours or 12 months whichever comes first 17 Coolant filter replacement...

Страница 34: ...ged Starter does not turn Bad cable connections Starter or starter switch failure Safety relay failure Engine stop solenoid malfunction No fuel in the fuel tank No fuel injection Clogged fuel filter e...

Страница 35: ...l injection amount between cylinders Deteriorated governor spring Incorrect valve clearance adjustment Deteriorated valve spring Engine speed stuck at high idle Engine control restriction or seizure E...

Страница 36: ...clearance adjustment Cylinder compression leakage Injector nozzle misalignment Low cylinder compression pressure Cylinder bore wear Insufficient air intake volume Air cleaner clogged Restricted air f...

Страница 37: ...ncorrect fuel Water mixing in fuel Excessive white smoke Low compression pressure Injection timing incorrect Low coolant temperature Faulty turbocharger Battery overdischarge Low electrolyte level Cra...

Страница 38: ...ment R Final Fuel Filter R Engine Oil Filter R Engine Oil R Engine Breather Filter R Engine Coolant Conditioner Filter R Engine Valve Lash C A Engine DPF Filter R WI C Check and act if required T Test...

Страница 39: ...let Shutdown Valve C Engine Vibration Damper C R C Check and act if required T Test D Drain R Replace CBT Check before towing R WI Replace or when indicated earlier C R Check and replace if required G...

Страница 40: ...ork inside a machine ensure that anyone entering the machine is aware of the reduced level of protection and the additional hazards including hot surfaces and intermittently moving parts the machine c...

Страница 41: ...adiator This should remove any accumulation of oil grease and dirt from the exterior core of the cooler so that the entire cooling area can radiate the heat of the lubricating and cooling oil water in...

Страница 42: ...ighten to the torque value shown in the TORQUE SETTING TABLE later in this section The fan belt s should be checked regularly for wear and correct tensioning FUEL FILTER MAINTENANCE 1 Primary fuel fil...

Страница 43: ...orque 30 kilometres 20 miles after refitting the wheels Refer to the TORQUE SETTING TABLE later in this section The bolts securing the running gear to the frame should be checked periodically for tigh...

Страница 44: ...imum Consistency NLGI No 2 Additives EP Corrosion Oxidation Inhibitors Viscosity Index 80 Minimum NOTE If the machine has been operating under adverse conditions or has suffered long shutdown periods...

Страница 45: ...this manual Adjust the service valve on the outside of the machine to maintain normal operating discharge pressure without the throttle arm moving from the full speed position before normal operating...

Страница 46: ...ICAL CIRCULAR TORQUE PATTERN CAPSCREW OR NUT THREAD SIZE AND PITCH NOMINAL DESIGN TORQUE 8AE J249 GRADE 5 HEAD MARKING 8AE J249 GRADE 8 HEAD MARKING Nm FT LBF Nm FT LBF 1 4 20 11 8 16 12 5 16 18 24 17...

Страница 47: ...SIZE AND PITCH NOMINAL DESIGN TORQUE PROPERTY GRADE 8 8 HEAD MARKING PROPERTY GRADE 10 9 HEAD MARKING PROPERTY GRADE 12 9 HEAD MARKING Nm FT LBF Nm FT LBF Nm FT LBF M6 X 1 0 11 8 15 11 18 13 M8 X 1 25...

Страница 48: ...an earlier change may be necessary as oil deteriorates with time as well as by operating conditions An oil change is good insurance against the accumulation of dirt sludge or oxidized oil products Co...

Страница 49: ...amage Please read the engine manual for more details Design operating pressure Ambient temperature Compressor oil specification 7 bar to 14 bar 100 psi to 200 psi 23 C to 52 C 10 F to 125 F Preferred...

Страница 50: ...48 MACHINE SYSTEMS 9 235HA 10 215HA...

Страница 51: ...MACHINE SYSTEMS 49 9 235HA 10 215HA...

Страница 52: ...50 MACHINE SYSTEMS 9 235HA 10 215HA...

Страница 53: ...MACHINE SYSTEMS 51 9 235HA 10 215HA...

Страница 54: ...52 MACHINE SYSTEMS 9 235HA 10 215HA...

Страница 55: ...MACHINE SYSTEMS 53 9 235HA 10 215HA...

Страница 56: ...r engine shuts down prematurely Electrical fault Test the electrical circuits Low engine oil pressure Check the oil level and oil filter s Safety shut down system in operation Check the safety shut do...

Страница 57: ...place Perforated separator element Replace the separator element Pressure in the system is too low Check the minimum pressure valve or sonic orifice Safety valve operates Operating pressure too high C...

Страница 58: ...be operated below freezing IQ SYSTEM OPERATING INSTRUCTIONS 2 The compressed air exits the separator tank through the top cover piping and can then travel along one of two paths selectable via manual...

Страница 59: ...ceeds recommended values Weekly Maintenance Remove Y strainer screens at the bottom of the moisture separator and both filters and clean out any residue Verify that the orifices below the Y strainers...

Страница 60: ...58 OPTIONS 9 235HA 10 215HA PRIMARY AND SECONDARY FILTER MAINTENANCE FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5...

Страница 61: ...OPTIONS 59 9 235HA 10 215HA WATER SEPARATOR MAINTENANCE FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6...

Страница 62: ...causing overheating reduced engine life and reduced airend life CAUTION Excessively restricted filter elements may cause an increase in the amount of aerosol water and oil carryover which could resul...

Страница 63: ...2 Check all harness connections between IQ TCU and PT100 PT101 differential pressure sensors Repair harness as needed 3 If steps 1 and 2 checkout OK replace IQ TCU controller The TITAN controller has...

Страница 64: ...the shutdown above high idle speed by a suitable margin When using this setting procedure it may be found that the engine occasionally shuts down during the normal operation If so turn the adjuster cl...

Страница 65: ...OW TO USE PARTS LIST a Turn to Parts List b Locate the area or system of the compressor in which the desired part is used and find illustration page number c Locate the desired part on the illustratio...

Страница 66: ...egligence indemnity strict liability or otherwise shall not exceed the purchase price of the part upon which such liability is based The Company shall in no event be liable to the Purchaser any succes...

Страница 67: ......

Страница 68: ...Doosan Bobcat EMEA s r o U Kodetky 1810 263 12 Dob Czech Republic www doosanportablepower eu...

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