DMC Combine CALC-U-DRI II Скачать руководство пользователя страница 18

Installation of The Combine Elevator Side Mount Grain Sampler Model 5049042 (R.H.) for most U.S. combines

and

Model 5049043 (L.H.) for New Holland and imported combines

NOTE: An additional kit (5049051) must be used with 5049042 for installation on Case 2188 & 2388 combines.

The grain sampler is designed to fit on the side of the clean grain elevator of most combines and provide an
accessible location for the Calc-U-Dri moisture sensor.  The intake housing will fit on the “up” side of the
elevator and the auger housing will empty back into the “down” side of the elevator. (The auger housing
should be mounted at an angle of 30

° 

or more from vertical so that the grain does not have to be pushed up

a steep angle).  A piece of 2-1/4” diameter flexible hose, 15 inches long is provided, but this hose should be
cut as short as possible during the installation.  (A shorter hose will provide a quicker response to changing
grain moisture levels.)

1.

Locate an area of the elevator that the intake and auger housing will fit and determine the length of
2-1/4” hose needed.  Cut the hose to this length and slip it onto both the intake and auger housing.

2.

Use the metal spacer as a template to mark the 4 mounting holes and the 2” x 7” hole to be cut in
the “up” side of the elevator.  Use the black plastic spacer to mark the mounting holes and the
3-3/4” x 4” hole in the “down” side of the elevator.

3.

Use a saw to cut the 2” x 7” and 3-3/4” x 4” holes in the elevator.  Be careful not to cut into the
elevator paddles.

4.

Drill the mounting holes for the intake housing 3/16” diameter and install (4) #8 x 3/4 screws and nuts
as studs in the “up” elevator side.  Place the steel plate spacer over the #8 screws & nuts and
assemble the intake housing to the elevator with #8 nuts.

5.

Drill the mounting holes for the auger housing 9/32” diameter and install (5) 1/4 x 2 screws and nuts
as studs in the “down” elevator side.  Place the plastic spacer over the screws and nuts and
assemble the auger housing to the elevator with 1/4” nuts.

6.

Attach the relay in the wiring harness assembly to the plastic spacer block with a #10 self-tapping
screw and connect the wiring harness to the auger drive motor wires.  Route the harness to the
combine cab being careful to avoid pinch points and moving parts that could cut into the wires.  The
white wire should go to a chassis ground (negative) and the red wire should go to 12 volts (positive)
power.  The best source would be a circuit capable of 20 amps that is switched “on” when the ignition
switch is either “on” or in the “accessory” position.  Note:  The auger motor in the combine sampler is
protected with 15 amp AGC fuse.

7.

The white with red striped wire provides a low current (.13 amp) positive 12 volt signal to the relay in
the wiring harness.  It should be connected to a +12 volt power supply that can be switched “on” or
“off” to control the auger motor in the combine sampler.

8.

The sensor housing is designed for a DMC Calc-U-Dri moisture sensor which is held in place with 2
latches.  The sensor ground wire should be attached to the flange of the housing with a #10 self-
tapping screw.  Note:  When the left-hand model #5049043 is used on New Holland combines, some
shielding may have to be modified to provide clearance for the Calc-U-Dri sensor.

16

Содержание Combine CALC-U-DRI II

Страница 1: ...OWNER S MANUAL COMBINE CALC U DRI II With Averaging PNEG 1138 PNEG 1138 Date 9 21 06...

Страница 2: ...ation 16 20 CAUTION BE A SAFE OPERATOR 1 Read and understand this Owner s Manual 2 Stop the combine threshing unit and engine before sampling adjusting or servicing Use caution when obtaining a sample...

Страница 3: ...oisture monitors and controls in the grain drying industry Your new Combine Calc U Dri was designed by DMC s engineers who also farm and utilize this equipment in their farming operations Since the Co...

Страница 4: ...ed A new average will auto matically begin if the AVG ON indicator is on 10 The averaging switch located in the path of the clean grain signals the Combine Calc U Dri II when switch is covered with gr...

Страница 5: ...to the chosen location and mark the mounting holes through the top of the box See Photo B Diagram 1 Note Six mounting holes are provided in the Combine Calc U Dri box Use two or four of the holes to...

Страница 6: ...ews for the panel or to attach a safety chain to insure that if the panel does become loose it will not obstruct operation of the combine 5 Select a location for the digital display such as the back s...

Страница 7: ...route the power supply wires See Photo C CONTROL BOX INSTALLATION continued Photo C SENSOR INSTALLATION 1 The sensor should be mounted in the clean grain auger tube in the combine grain hopper Use the...

Страница 8: ...See Photo E Notice that the flighting is removed all the way to the shaft Photo E OPTIONAL The flighting cut out may be used to double the flighting thickness on each side of the sensor opening This...

Страница 9: ...2 inch diameter drill bit for drilling the hole for the grommet Photo G New sensors have one clamp NOTE It is important when routing cable that it is attached securely against something so that the gr...

Страница 10: ...ram 3 Drill a 3 8 diameter hole and a 1 1 8 diameter hole 2 3 4 apart Attach bracket to the boot housing with 5 16 x 3 4 bolt lock washer and nut If bracket is too long to fit in housing cut off exces...

Страница 11: ...nd the bracket 5 Route the cable out of the hopper and to the cab using stick on clips and ties Use a grommet if a hole must be drilled for entry into the cab Route the sensor cable about ten inches t...

Страница 12: ...for a short period of time stop the combine Remember the cautions above 2 Collect a sample of grain from the very top layer of grain The grain that was being augered into the hopper when the digital p...

Страница 13: ...8 1 Box Bottom 11 602E201 1 Box Top 12 602E202 1 Box End 13 602E203 1 Box Hinge 14 602E309 1 Bracket Terminal Block 15 1EL2046 1 Grommet 16 MS0138 1 Plug 17 2EL0651 1 Switch DPDT 3 Pos 18 1EL0921 2 Kn...

Страница 14: ...or are very high but blade grain checks dry 2 Foreign object jammed 2 Remove on sensor 3 Offset accidentally 3 Readjust set too high 4 Sensor not grounded 4 Secure ground to the tube strap 5 Bad circu...

Страница 15: ...ation Moisture reading 1 Control board not 1 Replace control temperature reading functioning correctly board and moisture limit are all reading the same value Digitial display does 1 Broken wire or 1...

Страница 16: ...wire fuse 2 Amp AGC crossed must be hooked to positive 12 volts White is hooked to ground 2 Sensor wires damaged 2 Replace the and shorted to ground sensor and cable 3 Control board failure 3 Replace...

Страница 17: ...and grain condition log the offset value on the following chart for future reference A few grains and approximate offset values are already listed to assist with your initial calibration GRAIN TYPE O...

Страница 18: ...the intake housing 3 16 diameter and install 4 8 x 3 4 screws and nuts as studs in the up elevator side Place the steel plate spacer over the 8 screws nuts and assemble the intake housing to the elev...

Страница 19: ...41346 Auger motor mounting spacer 11 5041348 Auger sensor housing bottom R H 12 5041349 Auger sensor housing bottom L H 13 5041353 Auger sensor housing plastic spacer R H 14 5041354 Metering auger 15...

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Страница 23: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Страница 24: ...before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Center 5205 4th Ave South...

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