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Dixon Bayco FT7000, Инструкции по эксплуатации и обслуживанию, Страница: 4 / 37

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REV E 3/25/20

 

877.582.3569 

4 

FT7000, RACK MONITOR MANUAL 11033PA-ATEX

 

 

Product Overview 

Dixon prides itself in the quality and reliability of their products. Their mechanical and electronic 

equipment is designed to withstand the harsh environments that tankers are exposed to. Products are 

developed with safety, reliability, usability, and customer satisfaction as our primary focus.  

Our overfill prevention equipment has been in use in the field since 2000 and continues to set the 

standard for reliability in the tanker industry. The FT7000 rack monitor is the missing piece to a full 

Dixon overfill prevention system. With Dixon products end-to-end, racks and haulers can operate with 

less downtime and greater confidence in the reliability of their rack.  

Compatibility 

The FT7000 is compatible with overfill sensors and systems designed to meet the API 1004 and/or 

EN13922 standards. Most industry standard equipment will fall under one or both standards. The 

monitor may also work with products not explicitly designed to either standard, if their operation is 

similar. 

While idle, the FT7000 will continually check for both 2W and 5W trailers. Once a trailer is attached, the 

monitor will automatically detect what type of sensors are outfitted on the trailer, then switch to the 

appropriate mode of operation. 

SENSORS 

•

 

5-Wire (OPTIC) sensors; 1-12 sensors 

•

 

2-Wire Black and White (THERMISTOR) sensors 1-8 sensors 

•

 

2-Wire Grey-Grey Universal (THERMISTOR) sensors 1-8 sensors 

•

 

2-Wire Analog THERMISTOR sensors 1-8 sensors 

•

 

Onboard monitors 

 

IDENTIFICATION 

•

 

Trailer Identification modules 

 

EARTHING/GROUND DEVICES 

•

 

Ground bolt/bolt/wire 

•

 

Ground loop/Restive bond 

 

Note: Not compatible with float type sensors, or 3-wire analog thermistor sensors 

 

Содержание FT7000

Страница 1: ...hone 01 800 00 DIXON 34966 Fax 01 81 8354 8197 E mail contactenos dixonvalve com mx Canada Dixon Group Canada Limited Innisfil Barrie Ontario Phone 705 436 1125 Fax 705 436 6251 Toll Free 877 963 4966...

Страница 2: ...e 6 Output Relays 6 Bypass 7 Trailer Identification and Verification 7 LINX Overfill detection system 7 Accessories 8 Technical Specifications 8 Installation 10 Mechanical 10 Electrical 13 Configurati...

Страница 3: ...ions The enclosure has explosionproof flameproof IP54 certifications This product is compliant with the following standards CSA C22 2 NO 61010 1 12 CSA C22 2 NO 30 M1986 CSA C22 2 NO 157 92 CSA C22 2...

Страница 4: ...bility The FT7000 is compatible with overfill sensors and systems designed to meet the API 1004 and or EN13922 standards Most industry standard equipment will fall under one or both standards The moni...

Страница 5: ...mit relays While the indicators are on the permit relays are energized 3 5WIRE SENSOR MODE Illuminates to indicate a trailer having 5 wire sensors has been attached and identified 4 2WIRE SENSOR MODE...

Страница 6: ...lays are failsafe featuring several methods of protection against failure The relays feature a hardware feedback safety check that constantly monitors for any stuck or welded contacts Should any relay...

Страница 7: ...000 can read trailer identification modules and search its internal list of valid trailers This function will not work without the use of the RS485 communications port and the RackView software If the...

Страница 8: ...ally Open A deadman switch will require the driver to actively hold a switch during the entirety of the loading process Releasing the switch while loading will cause the FT7000 to go non permissive Te...

Страница 9: ...Co Lo J8 1 12 6V 187mA 0 59W 7 4uF 9 1mH J8 2 12 6V 187mA 0 59W 7 4uF 9 1mH J8 3 12 6V 187mA 0 59W 7 4uF 9 1mH J8 4 12 6V 187mA 0 59W 7 4uF 9 1mH J8 5 12 6V 187mA 0 59W 7 4uF 9 1mH J8 6 12 6V 187mA 0...

Страница 10: ...on surface be accessible If this mounting method will not work the enclosure may be installed using lag bolts however caution should be taken to ensure the monitor is securely installed 1 Using the bo...

Страница 11: ...hread the nuts onto the back of each bolt before releasing the monitor WARNING WHEN CLOSING THE LID ENSURE THAT NO WIRES ARE CAUGHT IN THE JOINT TIGHTENING THE LID WHILE WIRES ARE IN THE FLAME PATH MA...

Страница 12: ...REV E 3 25 20 877 582 3569 12 FT7000 RACK MONITOR MANUAL 11033PA ATEX Technical Specifications section above following the bolt pattern shown below...

Страница 13: ...ly connection to the FT7000 must be made with rigid metal conduit or armoured cable or other means which provides adequate equipotential bonding of the equipment La connexion d alimentation au FT7000...

Страница 14: ...circuit breaker protected line The circuit breaker in line with FT7000 must have a breaking capacity of 5 000A or more Terminals showing this symbol must we wired using cables rated for at least 194...

Страница 15: ...for intended usage and threading for each cable entry DO NOT DEVIATE FROM THE INTENDED USAGE OF EACH CABLE ENTRY I S AND NON I S CABLING MUST NOT USE THE SAME CABLE ENTRY NE JAMAIS INTERCHANGER LES EN...

Страница 16: ...REV E 3 25 20 877 582 3569 16 FT7000 RACK MONITOR MANUAL 11033PA ATEX...

Страница 17: ...0 will autoswitch to work with the supply voltage 2 Connect loads to the output relay terminal block J2 as necessary Each relay is Single Pole Double Throw Form C having a common normally closed and n...

Страница 18: ...REV E 3 25 20 877 582 3569 18 FT7000 RACK MONITOR MANUAL 11033PA ATEX...

Страница 19: ...N switch install the switch wires into the terminals of J9 Polarity does not matter for this connector The deadman and estop wiring should exit the enclosure from the bottom Intrinsically safe enclosu...

Страница 20: ...877 582 3569 20 FT7000 RACK MONITOR MANUAL 11033PA ATEX WIRE COLORS ARE SPECIFIC TO DIXON FLOTECH RACK CORDS OTHER MANUFACTURERS MAY NOT FOLLOW THE SAME COLORING CONVENTION REFER TO CORD MANUFACTURER...

Страница 21: ...to avoid malfunction 6 Verify that all cable entries are sealed using a conduit fitting cable gland or stopping plug 7 Before closing the enclosure or energizing the FT7000 complete the configuration...

Страница 22: ...ned ON as well as the appropriate numbered switch in the 5W EN bank o Trailers having On board monitors generally have no diagnostic wire preventing the rack from determining the number of sensors In...

Страница 23: ...t the connected button as a deadman switch The deadman switch should be normally open and must be held at all times to enable the rack s output relays o The NEW TAG switch is used in the bypass key pa...

Страница 24: ...dbus system to enable remote viewing o Once the rack monitor has been connected to the Modbus data bus the Modbus address must be set to a unique number so that no interference will occur on the Modbu...

Страница 25: ...CONTACTEZ DIXON SI LE JOINT ANTI INFLAMMABLE EST ENDOMMAG The FT7000 has few parts that will require regular maintenance however it is important to service annually to extend the life of the monitor...

Страница 26: ...r coating of grease If the flame path is not thoroughly coated apply a lithium or silicone based grease to the areas highlighted Recommended grease Dixon 10613 5 Replace corrosion inhibiting foam 6 Ve...

Страница 27: ...REV E 3 25 20 877 582 3569 27 FT7000 RACK MONITOR MANUAL 11033PA ATEX 8 Replace corrosion inhibitor 9 Close lid and tighten all 12 lid screws 10 Restore power to unit...

Страница 28: ...74 10975 The stated rating for all replaceable fuses should not be exceeded however if a fuse does burn out replace the fuse with a Dixon brand or Dixon approved fuse Replacing the fuse with a non app...

Страница 29: ...d at time of relay change o TIM serial number at time of relay change o WET DRY status of sensors at time of relay change The SD card may also function as a means to update the rack monitor s software...

Страница 30: ...only a ground card present but pairing an overfill card requires a ground card and an overfill card to be present during the pairing process Silicone Dielectric Grease Packet Replacement Part Number 1...

Страница 31: ...open the lid to access the configuration switches 3 Move the NEW TAG switch to the right ON position 4 Close the rack monitor lid 5 Restore power to the rack monitor 6 One at a time place a bypass ca...

Страница 32: ...N DU FT7000 D UNE MANI RE NON D FINI DANS CE MANUEL POURRAIT NUIRE LA S CURIT While loading a trailer the front of the FT7000 will indicate the status of the monitor s outputs as well as the trailer s...

Страница 33: ...elay is energized If no ground configurations are enabled the ground indicator and relay will be active constantly 6 BYPASS ACTIVE Indicator shows red when Overfill bypass is active and blue when Grou...

Страница 34: ...o ground devices are enabled in the monitor configuration the monitor not require any ground verification to become permissive Once a valid ground device is found and the overfill sensors are detected...

Страница 35: ...e bypass card and verified it is paired the unit will enter bypass mode Ground bypass cards can only enter ground bypass mode indicated by a blue bypass light Overfill bypass cards can only enter over...

Страница 36: ...ould this occur the system will detect a failure and enter a failsafe mode to prevent further damage or unsafe operation Please contact Dixon support if this is the suspected failure No lights are sho...

Страница 37: ...T7000 RACK MONITOR MANUAL 11033PA ATEX Warranty For warranty claims and information regarding coverage please contact Dixon Support at 1 513 874 8499 Support Dixon Bayco 7280 Union Center Blvd West Ch...

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