DINSEO DIX TIG GO 1906.M HF Скачать руководство пользователя страница 8

8

 Maintenance

ATTENTION: Before carrying out any inspection of the inside of 
the welding power source, disconnect the system from the supply.

SPARE PARTS

Original spare parts have been specially designed for our equip-
ment. The use of non-original spare parts may cause variations in 
performance or reduce the foreseen level of safety.
We decline all responsibility for the use of non-original spare parts.

Welding power source

As these systems are completely static, proceed as follow:

• 

Periodic removal of accumulated dirt and dust from the inside of 
the welding power source, using compressed air. Do not aim the 
air jet directly onto the electrical components, in order to avoid 
damaging them.

• 

Make periodical inspections in order to individuate worn cables 
or loose connections that are the cause of overheating.

 Optional

The remote controls can be only used in the 2-STROKE and 
4-STROKE welding modes.

MANUAL REMOTE CONTROL

WARNING: When using the welding power source for TIG weld-
ing it is obligatory to use the kit for simultaneously use – DINSE 
code n° 7420900005.

Weld current can be measured at a distance by connecting up 
this control. The display will show the previous maximum welding 
current value set on the welder. The remote control will adjust  
welding current from the minimum to this value (for further infor-
mation see page 15 in this manual). Just turn the adjustment knob 
on the welder to change the maximum output value.

FOOT SWITCH

The foot switch replaces the torch button and the welding current 
setting knob. The display will show the previous maximum weld 
current value set on the welder. The pedal will adjust the welding 
current from the minimum to this value (for further information see 
the control panel manual). Just turn the adjustment knob on the 
welder to change the maximum output value.

NOTE:

• 

To use the pedal control correctly, set the “welding mode” to 
2-STROKE and then the welding parameters SLOPE UP time 
to 0 sec., SLOPE DOWN time to 0 sec.

• 

When using the welding power source for TIG welding the  
operator can use the torch button to start the weld and the  
pedal to regulate the welding current remotely.

AIR AND/OR WATER-COOLED TORCH UP/ DOWN

The up/down torch replaces the current setting knob on the 
front of the welder. Press right (+) and left (-) button to adjust the  
active parameter. With this kind of torch, it is also possible to scroll 
the saved programmes by pressing the two (+) and (-) buttons.
Turn the knob to scroll the programmes until an empty and unused 
programme is found.

NOTE: The value shown on the display during welding represents 
the effective current output with all types of control.

The digital control unit of the welding power source is fitted with a 
control recognition device which allows it to identify which device 
is connected and take action accordingly. To allow the command 
recognition device to work correctly, connect 

(with the weld-

ing power source switched off) 

the required accessory to the  

relative connector and then switch on the welding power source 
with the on/off switch.

NOTE: It is not possible to memorize or open programmes 
when the remote controls are connected (except for the torch 
with UP/DOWN commands).

If a remote control is connected (followed by self-acknowledge-
ment procedure) the welding power source will automatically return 
to the manual-welding phase if it has been pre-set for automatic  
welding.

  The pointing out of any difficulties 

and their elimination

The supply line is attributed with the cause of the most common 
difficulties. In the case of breakdown, proceed as follows:
1)  Check the value of the supply voltage
2)  Check that the power cable is perfectly connected to the plug 

and the supply switch

3)  Check that the power fuses are not burned out or loose
4)  Check whether the following are defective:

• 

The switch that supplies the welding power source.

• 

The plug socket in the wall.

• 

The welding power source switch.

NOTE: Given the required technical skills necessary for the repair 
of the welding power source, in case of breakdown we advise you 
to contact skilled personnel or our technical service department.

  Digital interface PCB replacement

• 

Unscrew the 4 screws fastening the front rack panel.

• 

Remove the adjustment knob.

• 

Extract wiring connectors from digital interface PCB.

• 

Unscrew small supporting columns.

• 

Remove digital interface PCB by lifting it out of its supports.

• 

Proceed vice versa to assemble new digital interface PCB.

  Procedure for cover assembly 

and disassembly

Proceed as follows (Fig. G):
1)  Unscrew the two screws fastening the handle.
2)  Take off handle pulling it backwards.
3)  Take off covering lid and unscrew the 3 screws fastening the top.
4)  Use both hands to push the top towards the front part free ing 

the back part.

5)  Remove top by lifting with both hands.
       Proceed vice versa for assembly.

FIG. G

Содержание DIX TIG GO 1906.M HF

Страница 1: ...G Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX TIG GO 1906 M HF DIX TIG GO 2506 M HF ...

Страница 2: ...n using particularly difficult cellulosic and basic electrodes Features The characteristics found in all welding power sources are Innovative and compact design Compact size and light weight for easy transportation Metallic main structure with shock proof plastic front panel Protective visor on the control panel Robust handle integrated into the chassis Digital control regulation and monitoring of...

Страница 3: ...e 10 minutes The work cycle is considered to be X of this period of time If the permitted work cycle time is exceeded an overheat cut off occurs to protect the components around the welder from dangerous overheating Activation of thermal protection is signaled by t C flashing on control panel display for further information see the control panel manual After several minutes the overheat cut off re...

Страница 4: ...ect to heightened electrical shock Connection to the electrical supply Connection of the welding power source to the user line electrical current must be performed by qualified personnel Before connecting the welding power source to the mains power supply make sure that rated voltage and frequency correspond to those provided by the mains power supply and that the welding power source s power swit...

Страница 5: ...5 FIG A ...

Страница 6: ...using an arc ignited by a tungsten electrode The molten bath and the electrode are protected by and inert gas for exam ple Argon This type of welding is used to weld thin sheet metal or when elevated quality is required 1 Connecting the welding cables Fig C Connect the gas hose to the Argon cylinder With the welding power source switched off Connect the ground cable to the snap on connector marked...

Страница 7: ...les to the output terminals Positive and Negative of the welding power source attaching them to the clamp and ground with the polarity specified for the type of electrode being used Fig F Always follow the elec trode manufacturer s instructions The welding cables must be as short as possible they must be near to one another posi tioned at or near floor level Do not touch the electrode clamp and th...

Страница 8: ...tive parameter With this kind of torch it is also possible to scroll the saved programmes by pressing the two and buttons Turn the knob to scroll the programmes until an empty and unused programme is found NOTE The value shown on the display during welding represents the effective current output with all types of control The digital control unit of the welding power source is fitted with a control...

Страница 9: ...ents with increased risk of electroshock Product suitable for free circulation in the Euro pean Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connector for the remote control Warning Fast coupling TIG torch gas tube Before using the equipment you should carefully read the instructions included in this manual MMA welding TIG welding Special ...

Страница 10: ...10 Wiring diagram DIX TIG GO 1906 M HF ...

Страница 11: ...11 2101WA31 ...

Страница 12: ...12 Wiring diagram DIX TIG GO 2506 M HF ...

Страница 13: ...13 2101WB24 ...

Страница 14: ... circuit 20 Full Bridge IGBT 21 Primary upper IGBT 22 Lower prima ry IGBT 23 Fan motor 24 Primary transformer start 25 Primary trans former end 26 Secondary rectifier 27 Rectifier diode ultrafast 28 R C Secundary diode varistor 29 Membrane keyboard 30 Primary rectifier 31 Interface for automation optional extra 32 Booster board 33 Digital interface PCB 34 Inverter PCB 35 Automation interface isola...

Страница 15: ... by the LED that stays lit in the following order L1 TIG with HF ignition L2 TIG with Lift type ignition L3 ELECTRODE MMA L1 L2 L3 Calling up saved programs 25 Viewing the parameters set 25 Activating the VRD device 25 Auxiliary functions 25 Factory default 26 Error and protection conditions 26 Control panel 15 Introduction 15 Displaying the software version installed 17 Electrode welding MMA 17 T...

Страница 16: ...s at the end of which the arc switches off automatically The tack welding function is divided into 3 types TIG LIFT DC tack welding TIG HF DC tack welding with a single DIX ARC COOL SPOT point TIG HF DC tack welding with a Multi DIX ARC COOL SPOT function See the relevant paragraphs in the subsequent pages of this manual DISPLAY Displays the selections made using the various Keys with corre spondi...

Страница 17: ...NITIAL welding CURRENT WARNING Only programmable for the welding process TIG with HF ignition and 2 TIME welding mode active L21 FINAL welding CURRENT WARNING Only programmable for the welding process TIG with HF ignition and 2 TIME welding mode active WARNING This special parameter is only to be activated by qualified personnel or those trained by technicians Displaying the software version insta...

Страница 18: ...rrent is created by pushing the torch button only after having touched the workpiece with the electrode 3 Press the WELDING MODE SELECTION Key T6 and go to one of the 4 options available L4 2T L5 4T L6 SWITCH L7 SPOT WELD T7 L1 L2 4 Turn the ENCODER Knob E until the DISPLAY D shows the CURRENT VALUE at which you wish to weld 5 By pushing the WELDING PARAMETERS SELECTION T7 key a number of times it...

Страница 19: ...actually welding T5 Multi spot welding with Multi DIX ARC COOL SPOT function with TIG HF DC welding The Multi DIX ARC COOL SPOT function can be used for cold tacking in quick succession to further extend the benefits of an individual DIX ARC COOL SPOT point Thanks to the Perfect Point mode DIX ARC COOL SPOT guarantees perfect centring of the welding point The Perfect Point mode is activated by tou...

Страница 20: ...CIPAL welding CURRENT I1 1906 M HF 2506 M HF 5 220 A 5 300 A L15 SLOPE DOWN duration 0 0 8 0 sec L21 FINAL welding CURRENT 1906 M HF 2506 M HF 5 220 A 5 300 A WARNING This can only be programmed when 4 STROKES or SWITCH welding mode is activated L16 POST GAS duration 0 5 25 0 sec WARNING When the post gas LED flashes and the LED I1 is on at the same time this means that the welding power source is...

Страница 21: ...PULSE key T3 until the requited pulsation is active Press the WELDING PARAMETERS SELECTION Key T7 a number of times to set the following in addition to the WELDING PARAMETERS defined as being BASIC PULSE SYN FAST SLOW T5 PULSE SYN FAST SLOW T3 L19 L20 L22 T7 L19 BASE CURRENT Ib 1906 M HF 2506 M HF 5 220 A 5 300 A L20 PEAK CURRENT Ip 1906 M HF 2506 M HF 5 220 A 5 300 A L22 PULSATION FREQUENCY f 190...

Страница 22: ...ON key T7 down for about 1 second 3B FAST PULSE SWITCH Press the PULSE key T3 until the requited pulsation is active FAST LED on Press the WELDING MODE SELECTION key T6 until the SWITCH welding mode is active SWITCH LED on Press the WELDING PARAMETERS SELEC TION Key T7 a number of times to set the PULSE SYN FAST SLOW T3 T6 PULSE SYN FAST SLOW T3 T6 following in addition to the WELDING PARAMETERS d...

Страница 23: ...ther modify the WELDING PARAMETERS thereby providing a more skilled welder and a more versatile welding power source Activation will only take place after the welding power source configuration is changed from STANDARD Std to SPECIAL SPE which must be done as follows 1 When the welding power source is off push and hold the PRG PROGRAM key down T2 2 Start the welding power source by turning the pow...

Страница 24: ...meters the operator requires to do their work properly you can save them in the memory and create a WELDING PROGRAM by proceeding as follows WARNING To access the setting saving phase the PRINCIPAL CURRENT LED I1 must be switched on without flashing 1 Hold the PRG PROGRAM Key T2 down for at least 5 con secutive seconds until the DISPLAY D reads Pr accom panied by a flashing number e g Pr 1 In orde...

Страница 25: ...lding power source 2 Position JUMPER W1 on the DIGITAL INTERFACE BOARD in the correct position following the instructions given in Figure A 3 Use a suitable screwdriver to tighten the 4 screws that fix the control panel to the welding power source 4 Start the welding power source by pushing the switch on the rear panel to position I FIG A 2000HB06 When the MTH control panel switches on the VRD LED...

Страница 26: ...rt ment to resolve problems more easily as quickly as possible and thanks to the user s reports also because in the meantime the welding power source will not allow the operator to do their work Table 1 Display Diagnosis E01 PRESSURE SWITCH This message appears when the cooling equipment is connected to the welding power source and its pressure switch does not close due to a lack of pressure in th...

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