DINSEO DIX TIG GO 1906.M HF Скачать руководство пользователя страница 4

4

  Open the packaging

The system essentially consists of:

• 

DIX TIG GO 1906.M HF 

or 

DIX TIG GO 2506.M HF

 weld unit.

• 

Separately:

 

- Welding TIG torches (optional).

 

- Neck strap (optional).

 

- Ground cable, complete with rapid coupling (optional).

 

- Coolant unit for welding torch (optional).

 

-  trolley for transportation (optional).

 

- automation analogue/digital robot interface (optional this inter-

face must only be used for automatic/robotised equipments).

 

- Welding power source interconnection cable - robot interface 

(optional - this interface must only be used for automatic/ 
robotised equipments).

Upon receiving the system:

• 

Remove the welding power source and all relevant accessories-
components from their packaging.

• 

Check that the welding power source is in good condition, if not 
report any problems immediately to the seller-distributor.

• 

Make sure all ventilation grilles are open and that no foreign  
bodies are blocking the air circulation.

 Installation

The installation site for the system must be carefully chosen in  
order to ensure its satisfactory and safe use. The user is respon-
sible for the installation and use of the system in accordance with 
the producer’s instructions contained in this manual. Before install-
ing the system the user must take into consideration the poten-
tial electromagnetic problems in the work area. In particular, we  
suggest that you should avoid installing the system close to:

• 

Signalling, control and telephone cables.

• 

Radio and television transmitters and receivers.

• 

Computers and control and measurement instruments.

• 

Security and protection instruments.

Persons fitted with pacemakers, hearing aids and similar equip-
ment must consult their doctor before going near a welding power  
source in operation. The environment in which the equipment is 
installed must be suitable for the casing’s protection level. This 
system is cooled by means of the forced circulation of air, and 
must therefore be placed in such a way that the air may be easily 
sucked in and expelled through the apertures made in the frame.
The welding unit is characterised by the following levels:

• 

Protection level IP 23 S indicates that the equipment can be used 
both indoors and outdoors.

• 

Use class “S” means that the equipment can be used in condi-
tions subject to heightened electrical shock.

  Connection to the electrical supply

Connection of the welding power source to the user line  
(electrical current) must be performed by qualified personnel.
Before connecting the welding power source to the mains 
power supply, make sure that rated voltage and frequency 
correspond to those provided by the mains power supply and 
that the welding power source’s power switch is turned to “O”.

DIX TIG GO 1906.M HF

Single-phase 
power supply

Use the welder’s own plug to connect it up to the main power sup-
ply. Proceed as follows if you have to replace the plug:

• 

2 conducting wires are needed for connecting the welding pow-
er source to the supply.

• 

The third, which is YELLOW GREEN in colour is used for mak-
ing the “GROUND” connection.

DIX TIG GO 2506.M HF

Three-phase 
power supply

Use the welder’s own plug to connect it up to the main power 
supply. Proceed as follows if you have to replace the plug.
The four-pole cable supplied with the system must be used for the 
connection to the mains power supply. This cable is made up of:

• 

Three conductors that are used to connect the welding power 
source to the power supply.

• 

The fourth, which is YELLOW-GREEN, is used to form the 
“GROUND” connection.

Connect a suitable load of normalised plug (3p+t) to the  
power cable and provide for an electrical socket complete with 
fuses or an automatic switch. The ground terminal must be 
connected to the ground conducting wire (YELLOW-GREEN) 
of the supply.

Table 2 shows the capacity values that are recommended for  
fuses in the line with delays.

NOTE: Any extensions to the power cable must be of a suita-
ble diameter, and absolutely not of a smaller diameter than the  
special cable supplied with the welding power source.

  Instructions for use

COMMAND AND CONTROL UNITS (Fig. A)

Pos. 1

 

Command and control panel.

Pos. 2

 

Positive pole quick connection.

Pos. 3

 

Fast coupling TIG torch gas tube.

Pos. 4

 

TIG weld auxiliary control connector (torch button, re-
mote controlpedal, etc.).

Pos. 5

 

Negative pole quick connection.

Pos. 6

 

Power supply switch. In the “O” position the welder is off.

Pos. 7

 

Mains cable.

Pos. 8

 

Welding gas hose.

Pos. 9

 

Power supply connector for the cooling system.

Table 2

Model

DIX TIG GO 1906.M HF

DIX TIG GO 2506.M HF

TIG

MMA

TIG

MMA

Input power @ I

2

 Max

kVA

6,0

6,6

9,1

9,8

Delayed fuse (I

2

 @ 100%)

A

16

10

Duty cycle @ X% (40°C)

A

220

 (30%)

180

 (30%)

300

 (35%)

270

 (35%)

Mains cable

Length

Section

m

mm

2

3,5
2,5

4

2,5

Ground cable

Section

mm

2

25

35

Содержание DIX TIG GO 1906.M HF

Страница 1: ...G Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX TIG GO 1906 M HF DIX TIG GO 2506 M HF ...

Страница 2: ...n using particularly difficult cellulosic and basic electrodes Features The characteristics found in all welding power sources are Innovative and compact design Compact size and light weight for easy transportation Metallic main structure with shock proof plastic front panel Protective visor on the control panel Robust handle integrated into the chassis Digital control regulation and monitoring of...

Страница 3: ...e 10 minutes The work cycle is considered to be X of this period of time If the permitted work cycle time is exceeded an overheat cut off occurs to protect the components around the welder from dangerous overheating Activation of thermal protection is signaled by t C flashing on control panel display for further information see the control panel manual After several minutes the overheat cut off re...

Страница 4: ...ect to heightened electrical shock Connection to the electrical supply Connection of the welding power source to the user line electrical current must be performed by qualified personnel Before connecting the welding power source to the mains power supply make sure that rated voltage and frequency correspond to those provided by the mains power supply and that the welding power source s power swit...

Страница 5: ...5 FIG A ...

Страница 6: ...using an arc ignited by a tungsten electrode The molten bath and the electrode are protected by and inert gas for exam ple Argon This type of welding is used to weld thin sheet metal or when elevated quality is required 1 Connecting the welding cables Fig C Connect the gas hose to the Argon cylinder With the welding power source switched off Connect the ground cable to the snap on connector marked...

Страница 7: ...les to the output terminals Positive and Negative of the welding power source attaching them to the clamp and ground with the polarity specified for the type of electrode being used Fig F Always follow the elec trode manufacturer s instructions The welding cables must be as short as possible they must be near to one another posi tioned at or near floor level Do not touch the electrode clamp and th...

Страница 8: ...tive parameter With this kind of torch it is also possible to scroll the saved programmes by pressing the two and buttons Turn the knob to scroll the programmes until an empty and unused programme is found NOTE The value shown on the display during welding represents the effective current output with all types of control The digital control unit of the welding power source is fitted with a control...

Страница 9: ...ents with increased risk of electroshock Product suitable for free circulation in the Euro pean Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connector for the remote control Warning Fast coupling TIG torch gas tube Before using the equipment you should carefully read the instructions included in this manual MMA welding TIG welding Special ...

Страница 10: ...10 Wiring diagram DIX TIG GO 1906 M HF ...

Страница 11: ...11 2101WA31 ...

Страница 12: ...12 Wiring diagram DIX TIG GO 2506 M HF ...

Страница 13: ...13 2101WB24 ...

Страница 14: ... circuit 20 Full Bridge IGBT 21 Primary upper IGBT 22 Lower prima ry IGBT 23 Fan motor 24 Primary transformer start 25 Primary trans former end 26 Secondary rectifier 27 Rectifier diode ultrafast 28 R C Secundary diode varistor 29 Membrane keyboard 30 Primary rectifier 31 Interface for automation optional extra 32 Booster board 33 Digital interface PCB 34 Inverter PCB 35 Automation interface isola...

Страница 15: ... by the LED that stays lit in the following order L1 TIG with HF ignition L2 TIG with Lift type ignition L3 ELECTRODE MMA L1 L2 L3 Calling up saved programs 25 Viewing the parameters set 25 Activating the VRD device 25 Auxiliary functions 25 Factory default 26 Error and protection conditions 26 Control panel 15 Introduction 15 Displaying the software version installed 17 Electrode welding MMA 17 T...

Страница 16: ...s at the end of which the arc switches off automatically The tack welding function is divided into 3 types TIG LIFT DC tack welding TIG HF DC tack welding with a single DIX ARC COOL SPOT point TIG HF DC tack welding with a Multi DIX ARC COOL SPOT function See the relevant paragraphs in the subsequent pages of this manual DISPLAY Displays the selections made using the various Keys with corre spondi...

Страница 17: ...NITIAL welding CURRENT WARNING Only programmable for the welding process TIG with HF ignition and 2 TIME welding mode active L21 FINAL welding CURRENT WARNING Only programmable for the welding process TIG with HF ignition and 2 TIME welding mode active WARNING This special parameter is only to be activated by qualified personnel or those trained by technicians Displaying the software version insta...

Страница 18: ...rrent is created by pushing the torch button only after having touched the workpiece with the electrode 3 Press the WELDING MODE SELECTION Key T6 and go to one of the 4 options available L4 2T L5 4T L6 SWITCH L7 SPOT WELD T7 L1 L2 4 Turn the ENCODER Knob E until the DISPLAY D shows the CURRENT VALUE at which you wish to weld 5 By pushing the WELDING PARAMETERS SELECTION T7 key a number of times it...

Страница 19: ...actually welding T5 Multi spot welding with Multi DIX ARC COOL SPOT function with TIG HF DC welding The Multi DIX ARC COOL SPOT function can be used for cold tacking in quick succession to further extend the benefits of an individual DIX ARC COOL SPOT point Thanks to the Perfect Point mode DIX ARC COOL SPOT guarantees perfect centring of the welding point The Perfect Point mode is activated by tou...

Страница 20: ...CIPAL welding CURRENT I1 1906 M HF 2506 M HF 5 220 A 5 300 A L15 SLOPE DOWN duration 0 0 8 0 sec L21 FINAL welding CURRENT 1906 M HF 2506 M HF 5 220 A 5 300 A WARNING This can only be programmed when 4 STROKES or SWITCH welding mode is activated L16 POST GAS duration 0 5 25 0 sec WARNING When the post gas LED flashes and the LED I1 is on at the same time this means that the welding power source is...

Страница 21: ...PULSE key T3 until the requited pulsation is active Press the WELDING PARAMETERS SELECTION Key T7 a number of times to set the following in addition to the WELDING PARAMETERS defined as being BASIC PULSE SYN FAST SLOW T5 PULSE SYN FAST SLOW T3 L19 L20 L22 T7 L19 BASE CURRENT Ib 1906 M HF 2506 M HF 5 220 A 5 300 A L20 PEAK CURRENT Ip 1906 M HF 2506 M HF 5 220 A 5 300 A L22 PULSATION FREQUENCY f 190...

Страница 22: ...ON key T7 down for about 1 second 3B FAST PULSE SWITCH Press the PULSE key T3 until the requited pulsation is active FAST LED on Press the WELDING MODE SELECTION key T6 until the SWITCH welding mode is active SWITCH LED on Press the WELDING PARAMETERS SELEC TION Key T7 a number of times to set the PULSE SYN FAST SLOW T3 T6 PULSE SYN FAST SLOW T3 T6 following in addition to the WELDING PARAMETERS d...

Страница 23: ...ther modify the WELDING PARAMETERS thereby providing a more skilled welder and a more versatile welding power source Activation will only take place after the welding power source configuration is changed from STANDARD Std to SPECIAL SPE which must be done as follows 1 When the welding power source is off push and hold the PRG PROGRAM key down T2 2 Start the welding power source by turning the pow...

Страница 24: ...meters the operator requires to do their work properly you can save them in the memory and create a WELDING PROGRAM by proceeding as follows WARNING To access the setting saving phase the PRINCIPAL CURRENT LED I1 must be switched on without flashing 1 Hold the PRG PROGRAM Key T2 down for at least 5 con secutive seconds until the DISPLAY D reads Pr accom panied by a flashing number e g Pr 1 In orde...

Страница 25: ...lding power source 2 Position JUMPER W1 on the DIGITAL INTERFACE BOARD in the correct position following the instructions given in Figure A 3 Use a suitable screwdriver to tighten the 4 screws that fix the control panel to the welding power source 4 Start the welding power source by pushing the switch on the rear panel to position I FIG A 2000HB06 When the MTH control panel switches on the VRD LED...

Страница 26: ...rt ment to resolve problems more easily as quickly as possible and thanks to the user s reports also because in the meantime the welding power source will not allow the operator to do their work Table 1 Display Diagnosis E01 PRESSURE SWITCH This message appears when the cooling equipment is connected to the welding power source and its pressure switch does not close due to a lack of pressure in th...

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