DINSE DIX GO 1156.M Puls Скачать руководство пользователя страница 2

2

 Introduction 

2

 Description 

2

  Technical data 

3

  Usage limits (IEC 60974-1) 

3

  How to lift up the welding power source 

4

  Open the packaging 

4

  Installation and connections 

4

  Connecting the welding welding power source to 

the utility line 

4

  Command and control units (Fig. A) 

4

  Loading wire 

5

  Assembly of drive roller 

5

  MIG-MAG / Puls MIG / DOUBLE Puls MIG 

welding with GAS 

6

  MIG-MAG / Puls MIG / DOUBLE Puls MIG 

welding without GAS 

7

  Spot welding 

7

  Interval welding (Stitch) 

8

  Aluminium welding 

8

  TIG welding with “Lift” 

8

  Electrode welding (MMA) 

9

 Maintenance 

9

  The pointing out of any difficulties and their 

elimination 10

  Replacing the digital interface PCB 

10

  Troubleshooting table 

11

  Electro topographical diagram 

12

  Electro topographical diagram key 

13

  Meaning of graphic symbols on welding power 

source 13

  Colour key 

13

 Description

MULTI-FUNCTION INVERTER WELDING POWER SOURCE 
SUITABLE FOR SINGLE-PHASE POWER SUPPLIES FOR 
MIG Puls, MIG DOUBLE Puls, MIG-MAG, MMA, and TIG 
WELDING (with “Lift” type ignition)

Multifunction synergic welding power source, based on the 
leading-edge IGBT inverter technology and fully digitally con-
trolled, offer premium welding quality in both MIG/MAG and 
Pulsd / Dual-Pulsd MIG on all materials, especially stainless 
steel, aluminium and galvanized steel; the spatter-free welding 
feature minimises reprocessing work. It also ensures excellent 
performance in TIG and MMA welding prcesses.
Innovative, versatile, light-weight, easily portable, simple to use, 

DIX PI GO 1156.M  Puls

 is a very high level product that is ab-

solutely irreplaceable technologically for all internal and exter-
nal maintenance works, vehicle bodyworks, agricultural and 
small light metalwork jobs.
The principal characteristics of welding units are:

• 

Multifunction power source with premium welding quality in 
MIG Puls / double Puls, MMA and TIG with “Lift” type igni-
tion welding processes.

• 

Standard polarity inversion for welding with the most com-
mon core wires and without gas.

• 

Central Euro connection on torch.

• 

Innovative practical design.

• 

Supporting structure in metal with front panel in special 
shockproof material.

• 

Protective visor on the control panel.

• 

Robust handle integrated into the chassis.

• 

Professional 2-roller wire feeder that guarantees precise 
feeding of the wire.

• 

The double slot rollers can be replaced without using any 
tools.

• 

A graduated knob for precise adjustment of the wire pressure 
that stays unvaried when the arms open and close.

• 

Housing for coils of wire with max Ø 200 mm – 5 kg.

• 

Possibility of fitting coils of wire up to max Ø 300 mm - 15 kg 
thanks to the exclusive “retrofit kit adaptor” optional extra.

• 

Synergic digital control of all welding parameters, shown on 
the display, also featuring the following functions:

 

- Allows less expert operators to regulate all welding param-

eters, choosing the type of program on the basis of the ma-
terial, wire diameter, and gas used.

 

- Innovative software “DIX ARC” for controlling all welding 

parameters.

 

- Digital Voltmeter / Ammeter with HOLD function (saving of 

latest data on both displays).

 

- “Energy Saving” function to operate the power source cool-

ing fan only when necessary.

 

- Auto-diagnostic feature for trouble shooting.

 

- Ability to store personalized welding programmes (JOB).

 

- MIG-MAG welding:

 

- BURN BACK control. At the end of each weld, in any 

condition and with any material, the digital control en-
sures a perfect wire cut, prevents the typical “wire glob-
ule” from forming and ensures correct arc restriking.

 

- WSC Wire start control. This arc striking control device 

prevents wire from sticking to the workpiece or torch 
nozzle and ensures precise and smooth arc striking, 
particularly when welding aluminium.

 

- Welding parameters that are controlled digitally by a 

microprocessor, are monitored and modified in just a 
few seconds, maintaining a consistently precise and 
stable arc as the welding conditions continue to vary 
due to the movement of the torch and the irregularities 
of the parts to be welded.

 Introduction

Thank you for buying our product. 
In order to get the best performance out of the equipment and 
ensure the maximum lifespan of its parts, the use and mainte-
nance instructions contained in this manual must be read and 
strictly complied with, as well as

 the safety instructions con-

tained in the relevant folder

. If repairs to the equipment are 

required, we recommend that our clients contact our service 
centre workshops, as they have the necessary equipment and 
personnel that are specifically trained and constantly updated.
All our welding power sources and equipment are constantly 
developed and so changes may be made in terms of their con-
struction and features. 

Copyright © 2018 DINSE G.m.b.H., Hamburg.

These instructions or excerpts there of shall not be duplicated, translated or reproduced, nor shall 
they be stored, processed, transmitted or distributed by any electronic means without the prior 
written permission of 

DINSE G.m.b.H.

D I N S E   G . m . b . H . 

Tarpen  36  •  D-22419  Hamburg

Tel.  +49 (0)40 658 75-0
Fax  +49 (0)40 658 75-200

[email protected] – www.dinse.eu

Содержание DIX GO 1156.M Puls

Страница 1: ...BA 0126 Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX GO 1156 M Puls...

Страница 2: ...unvaried when the arms open and close Housing for coils of wire with max 200 mm 5 kg Possibility of fitting coils of wire up to max 300 mm 15 kg thanks to the exclusive retrofit kit adaptor optional e...

Страница 3: ...he welding power source After several minutes the overheat cut off rearms automatically and the welder is ready for use again Automatic reset error This equipment is built to have a protection level o...

Страница 4: ...he welding welding power source to the utility line Connect up the welding cables Connecting the welding welding power source to the utility line Connection of the welding power source to the user lin...

Страница 5: ...g B The correct pressure is the minimum that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tangling on the entrance of the sheath insufficient...

Страница 6: ...the Loading the wire paragraph 3 Switch the welding welding power source on by moving the power supply switch to I Pos 5 Fig A 4 Carry out the following operations on the MIG MAG torch Remove the gas...

Страница 7: ...the motor check push but ton until the wire end comes out from the torch Tighten the contact tip on the torch Attach the correct gas guide nozzle Protect the gas guide nozzle and the wire guide nozzle...

Страница 8: ...r end to the pressure reducer on the inert gas cylinder Argon or similar With the welding power source switched off Connect the ground cable to the snap on connector marked positive Connect the relati...

Страница 9: ...the field of regulation shown in table 5 is High for plane frontal plane and vertical upwards welding Medium for overhead welding Low for vertical downwards welding and for joining small pre heated pi...

Страница 10: ...The switch that supplies the welding power source The plug socket in the wall The generator switch NOTE Given the required technical skills necessary for the re pair of the generator in case of breakd...

Страница 11: ...manual for the control panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if ne...

Страница 12: ...12 2101AC55 A Electro topographical diagram...

Страница 13: ...all effect transformer 18 MMA torch 19 TIG torch 20 MIG MAG torch 21 Main transformer 22 Second ary diodes thermostat Colour key Ar Orange Az Sky Blue Bc White Bl Blue Gg Grey Gl Yellow GV Yellow Gree...

Страница 14: ...WELDING PROCESS SELECTION 26 2 WELDING MODE SELECTION 26 3 SPECIAL FUNCTIONS Fx SELECTION 26 4 PRE SETTING 27 5 WELDING 27 6 HOLD 27 Special processes 28 Electrode MMA 28 1 WELDING PROCESS SELECTION 2...

Страница 15: ...rater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Страница 16: ...of these LEDs is on it means that the corresponding welding parameter has been selected PARAMETER DISPLAY screen V This Display shows the values numbers set or measured of the following parameters if...

Страница 17: ...ion message shown in the PARAMETERS DISPLAY A screen FACTORY column Factory setting for the special function mes sage shown in the PARAMETERS DISPLAY V screen RANGE column regulation field for the spe...

Страница 18: ...1 0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s CYCLE CYCLE CURRENT F19 20 99 100 CYCLE WIRE SPEED F19 5 0 m min 1 5 22 0 m min CYCLE ARC LENGTH F20 0 30 30 CYCLE VOLTAGE F20 25 0V...

Страница 19: ...values and any JOBS saved have been deleted To confirmation the above the control panel of the welder performs a short operation of MACHINE CHECK all of the LED stay lit simultaneously so as to verify...

Страница 20: ...heck that some func tions of some devices 1 Rotate the ENCODER A E1 knob until both the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked u...

Страница 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Страница 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 CYCLE If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic a...

Страница 23: ...nblock the machine if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on th...

Страница 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Страница 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Страница 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Страница 27: ...me in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the wel...

Страница 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Страница 29: ...item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of ad...

Страница 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Страница 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Страница 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Страница 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Страница 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Страница 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Страница 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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