DINSE DIX GO 1156.M Puls Скачать руководство пользователя страница 7

7

1 - Connecting the cables (Fig. D1-D2)

1)  Screw the torch to the centralised connection on the front 

panel of the welding welding power source (Pos. 4, Fig. A).

2)  Connect up the earthing system cable to the rapid cou-

pling marked by a + (positive) symbol and then the relevant 
ground clamps to the piece being welded or to its support in 
an area free from rust, paint and grease. Using particularly 
long earthing cables reduces the voltage and causes some 
problems from increased resistance and inductance of the 
cables that could cause faulty welding. Follow instructions 
to avoid these problems:

• 

Use earthing and extension cables with appropriate sec-
tion.

• 

Lay out the cables as a flat as possible to prevent them 
from coiling up.

3)  Open the moving cover, remove the protection box for 

changing polarity (see Fig. D2) and move the change po-
larity cable, connecting it to the negative pole (-).

2 - Welding

1)  Open the moving cover and fit a coil of wire with a core for 

welding without using gas.

2)  Load the wire (see the “Loading the wire” paragraph).
3)  Switch the welding welding power source on by moving the 

power supply switch to 

I

 (Pos. 5, Fig. A).

4)  Carry out the following operations on the MIG-MAG torch:

• 

Remove the gas-guide and wire-guide nozzles, allowing 
the wire to flow freely during loading. Remember that the 
contact tip must correspond to the wire diameter.

• 

Push the torch push button or the motor check push but-
ton until the wire end comes out from the torch.

• 

Tighten the contact tip on the torch.

• 

Attach the correct gas-guide nozzle.

• 

Protect the gas-guide nozzle and the wire-guide nozzle 
of the torch from sprays of solder.

5)  Make the adjustments and select the parameters on the 

control panel. Make sure that you have selected a program 
that is suitable for wire with a core.

6)  The welding welding power source is ready for welding. To 

begin welding, approach the point to be welded and press 
the button on the torch.

7)  Once welding has been completed remove the slag and 

switch off the welding power source.

  Spot welding

FIG. E

Welding can be done with or without gas. The substantial differ-
ence with MIG-MAG welding is essentially related to the torch 
and the adjustments that must be made on the control panel.

• 

Depending on the torch chosen and the work to be done, a 
gas guide nozzle can be fitted on the torch that is specifical-
ly for spot welding (see Fig. E).

• 

Use the control panel to select the spot-welding mode and, 
if necessary, make the changes to the related “Special func-
tions - Fx” (for further information see the control panel manu-
al), which allows the welding power source to do this specific 
type of welding.

To begin spot welding:

• 

Place the gas guiding nozzle perpendicular on the workpiece 
to be spot welded.

• 

Press the torch button to start the welding current and wire 
feed.

• 

When the spot welding time expires (SPOT WELD TIME), 
the wire feed stops automatically.

• 

When the torch button is pushed again a new welding cy-
cle starts.

FIG. D1

FIG. D2

2000HB99

Содержание DIX GO 1156.M Puls

Страница 1: ...BA 0126 Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX GO 1156 M Puls...

Страница 2: ...unvaried when the arms open and close Housing for coils of wire with max 200 mm 5 kg Possibility of fitting coils of wire up to max 300 mm 15 kg thanks to the exclusive retrofit kit adaptor optional e...

Страница 3: ...he welding power source After several minutes the overheat cut off rearms automatically and the welder is ready for use again Automatic reset error This equipment is built to have a protection level o...

Страница 4: ...he welding welding power source to the utility line Connect up the welding cables Connecting the welding welding power source to the utility line Connection of the welding power source to the user lin...

Страница 5: ...g B The correct pressure is the minimum that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tangling on the entrance of the sheath insufficient...

Страница 6: ...the Loading the wire paragraph 3 Switch the welding welding power source on by moving the power supply switch to I Pos 5 Fig A 4 Carry out the following operations on the MIG MAG torch Remove the gas...

Страница 7: ...the motor check push but ton until the wire end comes out from the torch Tighten the contact tip on the torch Attach the correct gas guide nozzle Protect the gas guide nozzle and the wire guide nozzle...

Страница 8: ...r end to the pressure reducer on the inert gas cylinder Argon or similar With the welding power source switched off Connect the ground cable to the snap on connector marked positive Connect the relati...

Страница 9: ...the field of regulation shown in table 5 is High for plane frontal plane and vertical upwards welding Medium for overhead welding Low for vertical downwards welding and for joining small pre heated pi...

Страница 10: ...The switch that supplies the welding power source The plug socket in the wall The generator switch NOTE Given the required technical skills necessary for the re pair of the generator in case of breakd...

Страница 11: ...manual for the control panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if ne...

Страница 12: ...12 2101AC55 A Electro topographical diagram...

Страница 13: ...all effect transformer 18 MMA torch 19 TIG torch 20 MIG MAG torch 21 Main transformer 22 Second ary diodes thermostat Colour key Ar Orange Az Sky Blue Bc White Bl Blue Gg Grey Gl Yellow GV Yellow Gree...

Страница 14: ...WELDING PROCESS SELECTION 26 2 WELDING MODE SELECTION 26 3 SPECIAL FUNCTIONS Fx SELECTION 26 4 PRE SETTING 27 5 WELDING 27 6 HOLD 27 Special processes 28 Electrode MMA 28 1 WELDING PROCESS SELECTION 2...

Страница 15: ...rater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Страница 16: ...of these LEDs is on it means that the corresponding welding parameter has been selected PARAMETER DISPLAY screen V This Display shows the values numbers set or measured of the following parameters if...

Страница 17: ...ion message shown in the PARAMETERS DISPLAY A screen FACTORY column Factory setting for the special function mes sage shown in the PARAMETERS DISPLAY V screen RANGE column regulation field for the spe...

Страница 18: ...1 0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s CYCLE CYCLE CURRENT F19 20 99 100 CYCLE WIRE SPEED F19 5 0 m min 1 5 22 0 m min CYCLE ARC LENGTH F20 0 30 30 CYCLE VOLTAGE F20 25 0V...

Страница 19: ...values and any JOBS saved have been deleted To confirmation the above the control panel of the welder performs a short operation of MACHINE CHECK all of the LED stay lit simultaneously so as to verify...

Страница 20: ...heck that some func tions of some devices 1 Rotate the ENCODER A E1 knob until both the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked u...

Страница 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Страница 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 CYCLE If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic a...

Страница 23: ...nblock the machine if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on th...

Страница 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Страница 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Страница 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Страница 27: ...me in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the wel...

Страница 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Страница 29: ...item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of ad...

Страница 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Страница 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Страница 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Страница 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Страница 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Страница 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Страница 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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