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Operator’s Manual

Decals

GTWY1200 SERIES 24

Machine Specifications

Height, working maximum

GTWY8-1200 8m

GTWY10-1200 10m

GTWY12-1200 12m

GTWY14-1200 14m

Height, platform maximum

GTWY8-1200 6m

GTWY10-1200 8m

GTWY12-1200 10m

GTWY14-1200 12m

Lift Capacity

GTWY8-1200 150kg

GTWY10-1200 150kg

GTWY12-1200 150kg

GTWY14-1200 136kg

Height, stowed

GTWY8-1200 1990mm

GTWY10-1200 1990mm

GTWY12-1200 1990mm

GTWY14-1200 2770mm

Width, stowed

GTWY8-1200 730mm

GTWY10-1200 730mm

GTWY12-1200 730mm

GTWY14-1200 730mm

Length, stowed

GTWY8-1200 1270mm

GTWY10-1200 1370mm

GTWY12-1200 1430mm

GTWY14-1200 1450mm

Height, tilt-back

GTWY14-1200 1950mm

Length, tilt-back

GTWY14-1200 2950mm

Outrigger footprint

（

l×w

）

GTWY8-1200 1640×1880mm

GTWY10-1200 1640×1880mm

GTWY12-1200 1640×1880mm

GTWY14-1200 1920×2160mm

Wheel load, maximum

235kg

Outrigger load, maximum

186kg

Platform dimensions (l x w ) 690mm×600mm

Weight

GTWY8-1200

AC 366kg

DC 404kg

GTWY10-1200

AC 414kg

DC 450kg

GTWY12-1200

AC 434kg

DC 470kg

GTWY14-1200

AC 526kg

DC 558kg

Power source

DC model

12V

AC model

110V/230V

Ambient operating temperature

-20

℃

～

℃

Sound pressure level at ground workstation

＜

70dBA

Sound pressure level at platform workstation

＜

70dBA

Vibration value does not exceed

2.5m/s

Содержание GTWY10-1200 Series

Страница 1: ...AERIAL WORK PLATFORM OPERATOR S MANUAL with Maintenance Information GTWY8 1200 GTWY10 1200 GTWY12 1200 GTWY14 1200 Series Zhejiang Dingli machinery Co Ltd 2012 12 ...

Страница 2: ...nts Page Safety Rules 1 Controls 5 Illustration 6 Pre operation Inspection 7 Maintenance 9 Function Tests 11 Workplace Inspection 14 Operating Instructions 15 Battery Charging Instructions 17 Transport Instructions 18 Tilt back Operation Instructions 21 Decals 23 Specifications 24 Hydraulic Diagram 25 Electrical Diagram 26 Inspection and Repair Log 28 Contact us Zhejiang Dingli Machinery Co Ltd Ad...

Страница 3: ...pplicable governmental regulations You are properly trained to safely operate the machine Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Keep away from the machine if it contacts energized power lines or becomes electrically charged Personnel on the ground or in the platform must not touch or ope...

Страница 4: ...ing jacks Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Do not push off or pull toward any object outside the platform Maximum allowable side force 200N Do not operate the machine near drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Do not alter or disable machine components that in a...

Страница 5: ...ilure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris Lower the platform entry mid rail before operating Collision Hazards Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazard wh...

Страница 6: ...latform Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Do not use the machine as a ground for welding Battery and Charger Safety DC Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries The battery pack must rem...

Страница 7: ... SERIES 5 Ground Controls 6 5 4 1 2 3 Platform Controls 6 7 8 1 Power light 2 Circuit breaker 3 Outrigger interlock display lights four 4 Up down switch 5 Key switch 6 Red Emergency Stop button 7 Up down switch 8 Control activate button ...

Страница 8: ...t 7 Winching tie down point 13 Outrigger with leveling jack 2 Battery box 8 Manuals storage 14 Outrigger lock pin 3 Lifting eye 9 Sliding T handle 15 Mast 4 Hydraulic power unit 10 Harness anchor 16 Forklift socket 5 Ground controls 11 Tilt back frame 17 Winching tie down point 6 Platform entry mid rail 12 Platform 18 Base ...

Страница 9: ...f anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list following and check each of the items If damage or any unauthorized variation from factory deliver...

Страница 10: ...the following components or areas for damage improperly installed or missing parts and unauthorized modifications Electrical components wiring and electrical cables AC DC models Hydraulic power unit hoses fittings and cylinder Platform entry mid rail Sequencing cables and pulleys Lifting chains and idler wheels Nuts bolts and other fasteners Mast columns Breather cap Outriggers leveling jacks and ...

Страница 11: ...dure Indicates that new parts will be required to perform this procedure Check the Battery DC Models Proper battery condition is essential to good machine performance and safe operation Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits could result in death or serious injury Remove ...

Страница 12: ... 1 Be sure the platform is fully lowered 2 Check the hydraulic oil level Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for t...

Страница 13: ...e going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and...

Страница 14: ... for each of the remaining outriggers 9 Use the bubble level and adjust the leveling jacks until the machine base is level Test Emergency Stop 10 Push in the red Emergency Stop button at the ground controls to the off position 11 Push in the up down switch at ground control in the direction of intended travel Turn the key switch to ground control Result The up down function should not operate 12 P...

Страница 15: ...w one leveling jack until the corresponding interlock display light turns off Result The up function should not operate 19 Return the leveling jack to the previous setting and check the bubble level 20 Repeat this procedure for each outrigger Test Manual Lowering 21 Raise the platform slightly 22 Activate the manual lowering valve located at the side of the hydraulic unit Result The platform shoul...

Страница 16: ...able for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or holes Bumps floor obstructions or ...

Страница 17: ...hat means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Setup 1 Position the machine on a firm surface below the desired work area directly 2 Connect to the appropriate power source DC models Connect the battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 2 3 wire grounded extension...

Страница 18: ...rol Manual Lowering 1 Activate the manual lowering valve located at the side of the hydraulic unit 2 The platform should lower Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in a...

Страница 19: ... caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 3 Replace the battery vent caps 4 Be sure that the DC output cord is properly connected to the battery Black to negative red to positive 5 Connect the battery charger to a grounded AC circuit 6 The charger will turn off automatically when the battery is ...

Страница 20: ...f factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the number of times the machine will be loaded or unloaded the stance posture and grip used by the people involved the lifting techniques used the site conditions and weather in which the activity is being...

Страница 21: ... frame swivel casters are locked 10 Slide out the T handle until the lock pin snaps into place 11 Lift the T handle to tilt the machine onto the loading surface Use the appropriate number of people and proper lifting techniques 12 Carefully push the machine into the transport position 13 Return the sliding T handle to the stowed position 14 Secure the machine base and mast to the transport vehicle...

Страница 22: ...r loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck 7 Secure the machine base to the transport vehicle See Securing the Machine Loading the Machine with a Crane Use the lifting eye mounted on the rear mast column The battery pack must be removed before lifting the machine with a crane Disconnect the batte...

Страница 23: ...people required for tilt back and set up a machine is dependent on a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the number of times the machine will be tilted or set up the stance posture and grip used by the people involved the lifting tec...

Страница 24: ... until the telescoping tilt back strut is completely compressed 4 Return the sliding T handle to the stowed position Returning the Machine to Standing Position 1 Be sure the area below the machine base and T handle is clear of personnel and obstructions 2 Slide out the T handle until the lock pin snaps into place 3 Carefully pull down the T handle until the machine rests at midtilt position 4 Lowe...

Страница 25: ...9423039 Danger Fall Hazards 1 8 9423041 Danger Collision Hazard 1 9 9441021 Danger Collision Hazard 1 10 9341013 Label Manual lowering valve 1 11 9241013 Label Nameplate 1 12 9213051 Notion Max Capacity 136kg 1 13 9422015 Notion Max Capacity 150kg 1 14 9423049 Notion Harness anchor 1 15 9423023 Notion Maximum Manual Force 1 16 9423011 Notion Maximum occupancy 1 17 9211013 Notion Tie down point 3 1...

Страница 26: ...ed GTWY8 1200 1270mm GTWY10 1200 1370mm GTWY12 1200 1430mm GTWY14 1200 1450mm Height tilt back GTWY14 1200 1950mm Length tilt back GTWY14 1200 2950mm Outrigger footprint l w GTWY8 1200 1640 1880mm GTWY10 1200 1640 1880mm GTWY12 1200 1640 1880mm GTWY14 1200 1920 2160mm Wheel load maximum 235kg Outrigger load maximum 186kg Platform dimensions l x w 690mm 600mm Weight GTWY8 1200 AC 366kg DC 404kg GTW...

Страница 27: ...ES 25 Hydraulic Diagram M 1 2 3 4 5 6 7 8 9 11 12 10 1 Hydraulic Cylinder 7 Relief valve 2 Explosion Relief Valve 8 Check valve 3 Hose unit 9 Hydraulic Pump 4 Throttle Valve 10 Motor 5 Solenoid Valve 11 Filter 6 Emergency Lowering Device 12 Reservoir ...

Страница 28: ...Operator s Manual Electrical Diagram GTWY1200 SERIES 26 Electrical Diagram ...

Страница 29: ...ch ZB2BD5C ZB2BZ103C 6A 1 BS3 Control activate button ZB2BA3C ZB2BZ103C 6A 1 YV Magnetic valve DC24V 1 SQ1 Microswitch AZ8 104 5A 250V AC 1 SQ2 Microswitch AZ8 104 5A 250V AC 1 SQ3 Microswitch AZ8 104 5A 250V AC 1 SQ4 Microswitch AZ8 104 5A 250V AC 1 KA1 Relay HRM1H S DC24V 5A 1 KA2 Relay HRM1H S DC24V 5A 1 KA3 Relay HRM1H S DC24V 5A 1 KA4 Relay HRM1H S DC24V 5A 1 RH1 Outrigger light LBD DC5V red ...

Страница 30: ...OPERATOR S MANUAL with Maintenance Information Inspection and Repair Log GTWY1200 SERIES 28 Inspection and Repair Log Date Comments ...

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