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Product Information

 

Safety technics              modular generation in metal housing                     version 08      dated: 2009-04-10                             page 19 from 32 

 

Motion detection via an encoder 

Motion detection via 2 PNP proximity sensors 

SPEED

UB

STOP

IN2
IN1

D1

D2

D3

D4

SH
R1

D5

D6

M11

M12

ENCODER

Measuring system

DNDS 1PMG

Inputs

outputs

Drives
shutdown,
Emergency
shutdown,
two canal
or series
connection

security
cover
lock
two canal
or series
connection

STOP SPEED

UB

OD

OS

A2

A1

0V

24V

44

43

34

33

24

23

14

13

SPEED

STOP

NC

NC

SPEED

STOP

Information
only

A

A*

B

B*

Sin

Sin*

Cos

 

or 1Vss 

Cos*

1V-5V TTL

 

Inputs

DNDS 1PMG

SPEED

UB

STOP

IN2
IN1

D1

D2

D3

D4

SH
R1

F1

F2

F3

F4

outputs

Drives
shutdown,
Emergency
shutdown,
two canal
or series
connection

security
cover
lock
two canal
or series
connection

STOP SPEED

UB

OD

OS

A2

A1

0V

24V

44

43

34

33

24

23

14

13

SPEED

STOP

NC

NC

SPEED

STOP

Information
only

 

 

Requirements of the encoder  

• 

Encoder signal: Rectangular with amplitude of 0.5-5 V or sine/cosine signal with 1VSS. 

• 

Encoder frequency 

 

300KHz 

• 

Encoder with high resistance outputs during malfunction. 

• 

2 tracks 90° out of phase, 2 signals per track that are 180° out of phase

 

• 

The signals of encoder are not allowed to be generated synthetically

 

 

Fundamental 

• 

The monitoring of the Standstill on zero is not possible.  

• 

The monitored standstil frequency is 5Hz after the divisor with Encoder measurement messsystem. With resolver 

measurement messsystem the change of the phase is monitored. 

• 

With Encoder select a large relationship mode2/ Standstill as possible: With axis 10 to 20, with spindles 20 to 50. 

• 

The divisor with mode 2 is if possible > 10. 

• 

With (mode 1/ mode 2)>(1250Hz/ mode 2-Freq) requires divisor variable 

• 

With divisor variable the divisor with mode 2 must be 

 

2(31+1) or 

 

4(31+1). 

 

Monitoring not used 

If less than 8 actuations should be monitored the not used monitoring modules must be removed from the unit and 
replaced by a bridge circuit connector.  

Bridge Circuit connectors

 can be ordered from DINA. 

 

Disable monitoring 

If one monitoring system should be disabled, this could be done by connecting the input IN2 to 24V. 

 

Faults and Errors 

• 

LED “SPEED” and “STOP” on the input and output modules do not light:

  

- The encoder is not connected.  
- A proximity sensor failure. 

• 

LED “SPEED” and “STOP” on the monitoring module flash in 1 Hz intervals:  
- Track A or B of encoder is missing.  
- Proximity sensor at IN1 or IN2 is defective.  

• 

LED “SPEED” dos not light 
- Registration of last crossing of the adjusted maximum speed. 

To clear a fault the supply voltage must be switched off for at least 2s to reset the equipment (disconnect A1).  

• 

LED “STOP” and LED “SPEED” on the monitoring module flash in 2 Hz intervals:

  

- DNDS internal error. 
- Error by improperly installed external signal lines.

 

The fault can possibly be eliminated by interruption of A1 for at least 2s. 

Содержание DBDS 1VMG

Страница 1: ...DNDS Modular in metal housing Product information Safety for men and machines...

Страница 2: ...ronik GmbH Esslinger Stra e 84 72649 Wolfschlugen Tel 07022 95 17 0 Fax 07022 95 17 51 www dinaelektronik de info dinaelektronik de Quality management system DQS Certificate DIN EN ISO 9001 2000 Reg N...

Страница 3: ...DS 1RG V2 and V3C Using the modules to monitor the function modes of a machine 16 Outputs of DNDS 1RG V3C 16 DNDS 1RG V1 monitoring spindle 17 DNDS 1RG V1 monitoring axle 17 Monitoring module DNDS 1RG...

Страница 4: ...rding to EN 60204 1 VDE 0113 DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001 Certification base 2006 95 EWG guidelines of low voltage usage 2004 108 EG EMC guidelines EN55011 A1 EN61000 6 2 DIN EN 60...

Страница 5: ...ment Adjusted by DINA PMG VMG GMG V1 GMG Resolver Sin Cos Encoder A A B B 1Vss TTL A A B B 4 3 2 1 on 5 6 DNDS PM DNDS VM DNDS GM V1 4 3 2 1 on 5 6 DNDS GM 1 4 3 2 1 on 5 6 DNDS GM 2 13 14 23 24 33 34...

Страница 6: ...1 M MT inputs connected to 24V D inputs D1 D6 0 63 for setting of mode 1 The D inputs are a switch over between mode 2 respectively mode 3 D are NC and mode 1 Any D input connected to 24V R1 input for...

Страница 7: ...itched on positions 1 to 9 of S1 S2 are always active as a divisor Positions 5 6 on Divisor is variable If the M inputs respectively the MT input or the D inputs are not connected to 24V the switched...

Страница 8: ...ction modes of a machine Using the M inputs respectively the MT input for the not monitored automatic function mode mode 1 The M inputs of DNDS 1EG V7A respectively the MT input of DNDS 1EG V7C can be...

Страница 9: ...8 16 40 7 5 09 41 387 09 18 41 7 5 10 20 42 581 10 20 42 7 5 11 50 43 180 11 22 43 7 5 12 125 44 450 12 24 44 7 5 13 240 45 200 13 26 45 7 5 14 40 46 500 14 28 46 7 5 15 100 47 15 30 47 7 5 16 250 48...

Страница 10: ...p switch Permission key Protection cover DNDS 1EG V7A DNDS 1EG V7C monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min...

Страница 11: ...he frequencies 100 1250Hz has to be internal via S6 position 1 8 S6 function position 9 10 on The decrease of the frequencies 100 1250Hz has to be external via the terminal F1 F4 Internal adjustment f...

Страница 12: ...automatic function mode mode 1 With the D inputs or S5 DIP switch 16 different monitoring frequencies 100 1250Hz for mode 1 can be selected See D Table Every value of the 16 frequencies can be decreas...

Страница 13: ...V Tip switch Permission key Protection cover DNDS 1EG V9 monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min 1 Automati...

Страница 14: ...n the adjusted speed S4 Function position 3 to 6 Adjusting of the amplification for the input voltage at the RJ45 connector as follows UIn Position 3 to 6 off UIn 7Vss Position 3 and 5 on UIn 5Vss Pos...

Страница 15: ...4 00 58 27 19 3 48 25 59 28 21 2 53 00 60 29 23 3 58 25 61 30 25 6 64 00 62 31 28 1 70 25 63 DNDS 1RG V1 Using the modules to monitor the function modes of a machine Using the inputs D and F inputs to...

Страница 16: ...he mode 1 has to be not monitored If the automatic function mode has to be not monitored these inputs have to be connected to 24V These inputs have to be disconnected from 24V if the automatic functio...

Страница 17: ...or and the monitoring fre quency for mode1 19800min 1 x 2I 60s 660Hz 660Hz 100 of 660Hz D F Table D2 D3 D4 position 14 F1 to F4 position 15 660Hz 660Hz mode 1 Frequency Mode 1 F1 F4 D2 D3 D4 24V Tip s...

Страница 18: ...3C monitoring axis v 2m x min 1 Tool setting speed mode2 Resolver pulses 2 x 1I v 5m x min 1 Mode3 mode4 5mm Ascending gradient vmax 30m x min 1 Automatic operating mode v 10 Switch off at 10 Safety d...

Страница 19: ...stil frequency is 5Hz after the divisor with Encoder measurement messsystem With resolver measurement messsystem the change of the phase is monitored With Encoder select a large relationship mode2 Sta...

Страница 20: ...4 close The protection cover can be opened The output SO switch on the LED STOP is illuminated SPEED contacts Motion monitoring If the protection cover is closed the F inputs and respectively the D in...

Страница 21: ...ternal OS OD Function diagram Speed output without restart disable UB 13 14 23 24 43 44 33 34 t UB 50ms n n max 250ms n max 10 Function diagram Speed output with restart disable t UB 13 14 23 24 43 44...

Страница 22: ...acts 33 34 43 44 and will close again if all of the following condition are meet 1 The speed of the monitored motions is less then the programmed speed limit and the speed of the motion causing the sw...

Страница 23: ...tput with restart disable 13 14 23 24 UB 33 34 43 44 57 58 67 68 tUB 50ms u n max Verz gerungszeit Delay time Temps de retard 2s 50ms t u n Use of the DNDS VMG The non delayed output contacts 33 34 an...

Страница 24: ...6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 Standard 0s 0 5s 1 0s 2 0s 5 0s 10 0s 15 0s 20 0s 10VG00 02 0s 0 1s 0 5s 1 0s 2 0s 5 0s 10 0s...

Страница 25: ...e NO contacts 33 34 and 43 44 open respectively 53 54 and 63 64 for circuit 2 immediately The LED SPEED goes off The drives may be stopped by emergency stop circuit STOP category 0 See principal schem...

Страница 26: ...G 2SP SPEED1 1 berwachung Monitoring Surveillance 8 berwachung Monitoring Surveillance 33 34 43 44 24 23 14 13 STOP 2 3 4 5 6 7 64 63 54 53 SPEED2 DNDS GM2 Buskarte Bus card OM PM VM GM V1 4 3 2 1 on...

Страница 27: ...2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring Outputs DNDS 1VMG 1 2 3 4 5 SPEED UB STOP IN2 IN1 D1 D2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring SPEED2 0V STOP SPEED UB...

Страница 28: ...g Wiring of the automatic mode at monitoring modules with D and F inputs The necessary D inputs for the monitored speed have to connect directly to 24V DC The necessary F inputs for the monitored spee...

Страница 29: ...PMG 7VMG 7GMG 8PMG 8VMG 8GMG mm 58 80 125 125 170 170 215 215 g 500 600 800 900 1050 1150 1300 1400 DNDS 1VMG 1 Earth screw 2 Attachment on rail 2 50mm 75mm 93mm 15mm 6mm 58mm 8mm 26mm 1 68 67 58 57 4...

Страница 30: ...back time of the contact output 15ms OS Standstill monitor 0 1 A PNP OD Motion monitor 0 1 A PNP O1 and O2 at DNDS 1EG V7C and 1RG V3C 0 1 A PNP Operating time 100 Loading capacity limit Contact fuse...

Страница 31: ...Product Information Safety technics modular generation in metal housing version 08 dated 2009 04 10 page 31 from 32 Certificate DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001...

Страница 32: ......

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