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Product Information

 

Safety technics              modular generation in metal housing                     version 08      dated: 2009-04-10                             page 18 from 32 

 

  

DNDS 1RG V2 and V3C: monitoring spindle 

 

 

800min

-1

 

Tool setting speed (mode2) 

Encoder pulses  2 x 1I / 

 

 

 

2000min

-1

 

Mode3  

n

max

 

+ 10% 

Switch off at 

(+10% = Safety distance)

 

 

n

max

 

=18000min

-1

 

Automatic operating mode (mode1) 

 

 

 

 

Mode 

Calculation 

Note 

External Contacts 

 

 

 

 
Mode2

 

Step 1 
Calculation  of the 
divisor ( ) and the 
monitoring frequency 
for mode2

 

 

Ratio mode 3 to mode 2 = 
2000min

-1 

/880min

-1

=2,5

 

2I x 880min

-1

 / 60s = 29,3Hz 

29,3Hz 

 28,1Hz

 

Adjustment S3, S5 
R1 and SH Table 
positions 31 is possible = 

28,1Hz  
28,1Hz 

=  

mode 2-Frequenz 

 

SH 

 

24V

 

 

Tip switch 

 

Permission key 

 
 

Protection cover 

 

 

 

 
Mode3

 

Step 2 
Calculation of the   
monitoring frequency 
for mode3

 

 
 
 
2,5 x 28,1Hz = 

70,25Hz

 

 

Adjustment S3, S5 
R1 and SH Table 
positions 31 is possible = 

70,25Hz

  

70,25Hz

 =  

mode 3-Frequency 

 

 

 
 

R1 

 

24V

 

 

Tip switch 

 
 

Permission key 

 
 

Protection cover 

 

 

 

 
Mode1

 

Step 3 
Calculation  of the 
divisor ( ) and the 
monitoring frequency 
for mode1

 

 
 
 
19800min

-1

x 2I/ 60s = 

660Hz

 

660Hz 

= 100% of 660Hz 

D-Table 
D1, D2, D4, D5, D6 
position 59 = 

660Hz

  

660Hz =  

mode 1-Frequency 

 

 

 
 
 
 

D1, D2, 
D4, D5, 
D6

 

24V

 

 

Tip switch 

 
 

Permission key

  

 

Protection cover 

 

DIP 
Adjustment 

S1

on

1

2

3

4

5

6

x 2

x 2

 

Table3: Position 32 

1

2

3

4

5

6

o

n

S3

S5

1

2

3

4

5

6

o

n

 

 
 

 
 
Stand-
still 
 

24V

 

 

Tip switch 

 
 

Permission key

  

 
 

Protection cover

 

 

 

 

DNDS 1RG V2 and V3C: monitoring axis 

 

 

v

 

= 2m x min

-1

 

Tool setting speed (mode2) 

Resolver pulses 

2 x 1I / 

 

 

 

v

 

= 5m x min

-1

 

Mode3 (mode4) 

5mm / 

 

Ascending gradient 

 

v

max

= 30m x min

-1

 

Automatic operating mode 

v

 + 10% 

Switch off at 

(+ 10% = Safety distance)

 

 

 

Mode 

Calculation 

Note 

External Contacts 

Contacts 

 

 

 
Mode2

 

Step 1 
Calculation  of the 
divisor ( ) and the 
monitoring frequency 
for mode2

 

Ratio mode 3 to mode 2 = 
5m x min

-1 

/2m x min

-1

=2,5

 

2,2m x min

-1

 / 5mm = 440min

-1  

440min

-1

 x 2I /60s = 14,66Hz 

14,66Hz 

 14,5Hz

 

Adjustment S3, S5 
R1 and SH Table 
positions 24 is possible = 

14,5Hz

 

14,5Hz

 =  

mode 2-Frequency 

 

SH 

 

24V

 

 

Tip switch 

 

Permission key 

 
 

Protection cover 

 

 

 

 
Mode3

 

Step 2 
Calculation of the   
monitoring frequency 
for mode3

 

 
 
 
2,5 x 14,5Hz = 

36,25Hz

 

 

Adjustment S3, S5 
R1 and SH Table 
positions 24 is possible = 

36,25Hz

  

36,25Hz

 =  

mode 3-Frequency 

 

 

 
 

R1 

 

24V

 

 

Tip switch 

 

Permission key 

 
 

Protection cover 

 

 

 

 
Mode1

 

Step 3 
Calculation  of the 
divisor ( ) and the 
monitoring frequency 
for mode1

 

 
 
33m x min

-1

 / 5mm = 6600min

-1

 

6600min

-1

x 2I / 60s = 220Hz

  

220Hz = 60% of 370Hz

 

D-Table 
D2, D6 position 34 = 

220Hz

  

220Hz

 =  

mode 1-Frequency 

 

 

 
 
 

 

D2, D6 

24V

 

 

Tip switch 

 
 

Permission key

  

 
 

Protection cover 

 

DI 
Adjustment 

S1

on

1

2

3

4

5

6

x 2

x 2

 

Table3: Position 24 

1

2

3

4

5

6

o

n

S3

S5

1

2

3

4

5

6

o

n

 

 
 

 
 
Stand-
still 
 

24V

 

 

Tip switch 

 
 

Permission key

  

 
 
 

Protection cover

 

 

The switch off limits of the speed monitoring have to be tested. 
The safety relevant connection, as example to the SH-, R1-input and to the D-inputs, have to be mounted in a cable 
channel. 
The total concept of the specified category must be validated involving the whole control unit. 

 

Содержание DBDS 1VMG

Страница 1: ...DNDS Modular in metal housing Product information Safety for men and machines...

Страница 2: ...ronik GmbH Esslinger Stra e 84 72649 Wolfschlugen Tel 07022 95 17 0 Fax 07022 95 17 51 www dinaelektronik de info dinaelektronik de Quality management system DQS Certificate DIN EN ISO 9001 2000 Reg N...

Страница 3: ...DS 1RG V2 and V3C Using the modules to monitor the function modes of a machine 16 Outputs of DNDS 1RG V3C 16 DNDS 1RG V1 monitoring spindle 17 DNDS 1RG V1 monitoring axle 17 Monitoring module DNDS 1RG...

Страница 4: ...rding to EN 60204 1 VDE 0113 DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001 Certification base 2006 95 EWG guidelines of low voltage usage 2004 108 EG EMC guidelines EN55011 A1 EN61000 6 2 DIN EN 60...

Страница 5: ...ment Adjusted by DINA PMG VMG GMG V1 GMG Resolver Sin Cos Encoder A A B B 1Vss TTL A A B B 4 3 2 1 on 5 6 DNDS PM DNDS VM DNDS GM V1 4 3 2 1 on 5 6 DNDS GM 1 4 3 2 1 on 5 6 DNDS GM 2 13 14 23 24 33 34...

Страница 6: ...1 M MT inputs connected to 24V D inputs D1 D6 0 63 for setting of mode 1 The D inputs are a switch over between mode 2 respectively mode 3 D are NC and mode 1 Any D input connected to 24V R1 input for...

Страница 7: ...itched on positions 1 to 9 of S1 S2 are always active as a divisor Positions 5 6 on Divisor is variable If the M inputs respectively the MT input or the D inputs are not connected to 24V the switched...

Страница 8: ...ction modes of a machine Using the M inputs respectively the MT input for the not monitored automatic function mode mode 1 The M inputs of DNDS 1EG V7A respectively the MT input of DNDS 1EG V7C can be...

Страница 9: ...8 16 40 7 5 09 41 387 09 18 41 7 5 10 20 42 581 10 20 42 7 5 11 50 43 180 11 22 43 7 5 12 125 44 450 12 24 44 7 5 13 240 45 200 13 26 45 7 5 14 40 46 500 14 28 46 7 5 15 100 47 15 30 47 7 5 16 250 48...

Страница 10: ...p switch Permission key Protection cover DNDS 1EG V7A DNDS 1EG V7C monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min...

Страница 11: ...he frequencies 100 1250Hz has to be internal via S6 position 1 8 S6 function position 9 10 on The decrease of the frequencies 100 1250Hz has to be external via the terminal F1 F4 Internal adjustment f...

Страница 12: ...automatic function mode mode 1 With the D inputs or S5 DIP switch 16 different monitoring frequencies 100 1250Hz for mode 1 can be selected See D Table Every value of the 16 frequencies can be decreas...

Страница 13: ...V Tip switch Permission key Protection cover DNDS 1EG V9 monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min 1 Automati...

Страница 14: ...n the adjusted speed S4 Function position 3 to 6 Adjusting of the amplification for the input voltage at the RJ45 connector as follows UIn Position 3 to 6 off UIn 7Vss Position 3 and 5 on UIn 5Vss Pos...

Страница 15: ...4 00 58 27 19 3 48 25 59 28 21 2 53 00 60 29 23 3 58 25 61 30 25 6 64 00 62 31 28 1 70 25 63 DNDS 1RG V1 Using the modules to monitor the function modes of a machine Using the inputs D and F inputs to...

Страница 16: ...he mode 1 has to be not monitored If the automatic function mode has to be not monitored these inputs have to be connected to 24V These inputs have to be disconnected from 24V if the automatic functio...

Страница 17: ...or and the monitoring fre quency for mode1 19800min 1 x 2I 60s 660Hz 660Hz 100 of 660Hz D F Table D2 D3 D4 position 14 F1 to F4 position 15 660Hz 660Hz mode 1 Frequency Mode 1 F1 F4 D2 D3 D4 24V Tip s...

Страница 18: ...3C monitoring axis v 2m x min 1 Tool setting speed mode2 Resolver pulses 2 x 1I v 5m x min 1 Mode3 mode4 5mm Ascending gradient vmax 30m x min 1 Automatic operating mode v 10 Switch off at 10 Safety d...

Страница 19: ...stil frequency is 5Hz after the divisor with Encoder measurement messsystem With resolver measurement messsystem the change of the phase is monitored With Encoder select a large relationship mode2 Sta...

Страница 20: ...4 close The protection cover can be opened The output SO switch on the LED STOP is illuminated SPEED contacts Motion monitoring If the protection cover is closed the F inputs and respectively the D in...

Страница 21: ...ternal OS OD Function diagram Speed output without restart disable UB 13 14 23 24 43 44 33 34 t UB 50ms n n max 250ms n max 10 Function diagram Speed output with restart disable t UB 13 14 23 24 43 44...

Страница 22: ...acts 33 34 43 44 and will close again if all of the following condition are meet 1 The speed of the monitored motions is less then the programmed speed limit and the speed of the motion causing the sw...

Страница 23: ...tput with restart disable 13 14 23 24 UB 33 34 43 44 57 58 67 68 tUB 50ms u n max Verz gerungszeit Delay time Temps de retard 2s 50ms t u n Use of the DNDS VMG The non delayed output contacts 33 34 an...

Страница 24: ...6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 Standard 0s 0 5s 1 0s 2 0s 5 0s 10 0s 15 0s 20 0s 10VG00 02 0s 0 1s 0 5s 1 0s 2 0s 5 0s 10 0s...

Страница 25: ...e NO contacts 33 34 and 43 44 open respectively 53 54 and 63 64 for circuit 2 immediately The LED SPEED goes off The drives may be stopped by emergency stop circuit STOP category 0 See principal schem...

Страница 26: ...G 2SP SPEED1 1 berwachung Monitoring Surveillance 8 berwachung Monitoring Surveillance 33 34 43 44 24 23 14 13 STOP 2 3 4 5 6 7 64 63 54 53 SPEED2 DNDS GM2 Buskarte Bus card OM PM VM GM V1 4 3 2 1 on...

Страница 27: ...2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring Outputs DNDS 1VMG 1 2 3 4 5 SPEED UB STOP IN2 IN1 D1 D2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring SPEED2 0V STOP SPEED UB...

Страница 28: ...g Wiring of the automatic mode at monitoring modules with D and F inputs The necessary D inputs for the monitored speed have to connect directly to 24V DC The necessary F inputs for the monitored spee...

Страница 29: ...PMG 7VMG 7GMG 8PMG 8VMG 8GMG mm 58 80 125 125 170 170 215 215 g 500 600 800 900 1050 1150 1300 1400 DNDS 1VMG 1 Earth screw 2 Attachment on rail 2 50mm 75mm 93mm 15mm 6mm 58mm 8mm 26mm 1 68 67 58 57 4...

Страница 30: ...back time of the contact output 15ms OS Standstill monitor 0 1 A PNP OD Motion monitor 0 1 A PNP O1 and O2 at DNDS 1EG V7C and 1RG V3C 0 1 A PNP Operating time 100 Loading capacity limit Contact fuse...

Страница 31: ...Product Information Safety technics modular generation in metal housing version 08 dated 2009 04 10 page 31 from 32 Certificate DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001...

Страница 32: ......

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