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Chapter 3

Maintenance

Precautions about Maintenance ............................................. 26

Important Notes on Care and Maintenance ...................................26

Daily Maintenance .................................................................. 27

Cleaning after Cutting Operation Ends ..........................................27

Periodic Maintenance ............................................................. 28

Spindle Run-in (Warm-up) .............................................................28
Correction of Milling Machine ........................................................29
Care and Storage Methods of Detection Pin and Automatic Correction Jig ........ 30
Retightening the Collet ..................................................................31
Care and Maintenance of the Regulator ........................................33
Replacing the Collet.......................................................................34
Cleaning the Inside and Applying Grease......................................35
Replacing of the Spindle Unit ........................................................38

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Содержание DWX-4

Страница 1: ...For the latest information about this machine including manuals see the website http www dgshape com User s Manual Operation Screen 1 2 Cutting 3 Maintenance 4 FAQ...

Страница 2: ...ation of Workpieces Usable Workpieces 18 Preparation for Tool Size of Tool That Can Be Used 18 Preparation for Supply of Compressed Air Setting the Regulator 18 Starting Cutting 19 STEP1 Attaching the...

Страница 3: ...ng the VPanel 50 Responding to an Error Message 51 Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2013 2017 Roland DG Corporation Copyrig...

Страница 4: ...ying VPanel 5 Display of VPanel in the Tasktray 6 Exiting VPanel 6 Overview of VPanel Window 7 Top Window 7 Description of SETTINGS Window 8 Settings Tab 8 Override Tab 9 Maintenance Tab 10 Mail Tab 1...

Страница 5: ...Windows Windows 7 10 Go to Start menu and click All Apps or All Programs Roland DWX 4 VPanel for DWX 4 VPanel will be activated Windows 8 1 Click on the Start screen and from the Apps screen Click th...

Страница 6: ...on by checking the message which appears when you place the mouse pointer on Display when an er ror occurs Among the connected milling machines if an error oc curs on at least one milling machine it...

Страница 7: ...off is shown by the sign Status of milling machine The operation state spindle rotation speed and cutting time etc are displayed Among the connected machines the machine whose radio button displayed o...

Страница 8: ...pretation of the decimal point for NC code In the case of Conventional the unit is interpreted as millimeter or inch when there is a decimal point and as 1 1000 millimeter or 1 10000 inch when there i...

Страница 9: ...ions Cutting speed The moving speed of the tool during the cutting of workpieces can be adjusted With the speed defined in the cutting data regarded as 100 the larger the value the higher the speed an...

Страница 10: ...eted is displayed Click OK When the operation button of the built in panel of the machine is pressed the spindle head and table return to the VIEW position The spindle unit returns to the right end in...

Страница 11: ...he e mail sending server port number of the mail software used in the computer which presently makes the settings of VPanel Use SSL connection Put a check mark and the security protected connection SS...

Страница 12: ...Z directions respectively Set the correction value as considering the initial moving distance as 100 000 Initial setting 100 000 A axis back side You can correct the angle when the A axis is rotated b...

Страница 13: ...lect a tool according to the tool set in the stocker The name and work time replacement time of the tool selected will be displayed on the screen When you do not use this function select No tool leave...

Страница 14: ...ime and replacement time of registered tools Tool info You can edit the name work time and replacement time of the tool selected in the tool list By clicking on Save the current data will be overwritt...

Страница 15: ...ower Switch 17 Getting Ready to Cutting 18 Preparation of Workpieces Usable Workpieces 18 Preparation for Tool Size of Tool That Can Be Used 18 Preparation for Supply of Compressed Air Setting the Reg...

Страница 16: ...tool is mounted it is returned to the ATC magazine Alapseof5min uteswithoutanyoperationduringstandbycausesthesignalLEDlamptobeturnedoff White Cutting is performed or suspended or the front cover is o...

Страница 17: ...he front cover Turn on the power switch of the machine The machine starts initialization The status change of the signal LED lamp from flashing to lighting indicates the completion of initialization T...

Страница 18: ...an appropriate tool suitable for usage To purchase a tool contact the dealer where you purchased the milling machine Preparation for Supply of Compressed Air Setting the Regulator Recommended Set Pre...

Страница 19: ...part Hold the clamp as shown in the figure and insert it all the way into the mounting part so that there will be no gap between them Tighten the mounting screw L with a hexagonal screwdriver M Loose...

Страница 20: ...with Pin L Procedure Close the front cover and turned the power switch on After the initial operation is completed open the front cover Insert the workpiece with pin into the mounting part Tighten th...

Страница 21: ...ver Insert the adapter for workpiece with pin into the mounting part Attach a workpiece Adjust the position of the workpiece by rotating it and insert it all the way until it stops Tighten the mountin...

Страница 22: ...hat the both ends are located within the ranges of the holes of the tool positioner Secure the mounting screw S with a hexagonal screwdriver S Set the tool on the ATC magazine Insert the tool to the b...

Страница 23: ...data and click Open The selected cutting data is displayed in the data list of the OUT PUT window Repeat the procedures and to output the cutting data continuously Click Output Changing the order in t...

Страница 24: ...t you wish to quit outputting Click Quit cutting The message shown in the figure is displayed Click OK when you cancel the output Click Can cel when you do not cancel the output Removing Milling Data...

Страница 25: ...Operation Ends 27 Periodic Maintenance 28 Spindle Run in Warm up 28 Correction of Milling Machine 29 Care and Storage Methods of Detection Pin and Automatic Correction Jig 30 Retightening the Collet...

Страница 26: ...cause danger of fire or explosion WARNING Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns CAUTION When performing maintenance be sure t...

Страница 27: ...cutting waste remain on them Cases Where You Need to Perform This Task After cutting When the machine is in the standby state opening the front cover and pressing the operation button will turn on the...

Страница 28: ...machine When the spindle unit is replaced When the machine is not used for a prolonged period Before you start using the machine in low room temperature Procedure Close the front cover and turn on th...

Страница 29: ...rection etc in cutting result Required Items Detection pin Automatic correction jig Hexagonal screwdriver M Cloth for care Procedure If a workpiece clamp or tool is attached to the machine remove it R...

Страница 30: ...matic correction jig You can remove the automatic correction jig by rotating the mounting screw which secures the automatic correction jig about 2 turns Care and Storage Methods of Detection Pin and A...

Страница 31: ...re If a workpiece clamp or tool is attached to the machine remove it In the top window of VPanel select the machine that you wish to retighten the collet Click Settings Click Maintenance tab Click Ope...

Страница 32: ...detection pin and the spanner and then close the front cover Click Maintenance tab Click Close collet The operation is completed if the spindle moves and Operation completed is displayed Tightening i...

Страница 33: ...Before removing the bowl be sure to bleed off the air pressure Failure to do so may cause danger of repute or thrown off parts WARNING Clean the bowl using a neutral detergent Never use gasoline alcoh...

Страница 34: ...detergent Make sure that the bowl dries out completely then retighten the bowl Replacing the Collet The collet is a part that wear out With errors like excessive load the collet can be deformed In thi...

Страница 35: ...ded in this manual You must not touch any parts except for those specified in the instructions An unexpected operation of the machine may cause injury and burn CAUTION Secure the maintenance cover wit...

Страница 36: ...he power cord from the machine Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Using hexagonal wrench remove the screws at the posi...

Страница 37: ...own in the figure below If the grease on the surface of the shaft is dried apply a thin layer of the attached grease to the surface of the shaft The shaft and drive screws to be maintained to Importan...

Страница 38: ...dle Unit Recommended Replacing Interval When the total working time of the spindle exceeded 2 000 hours slightly different depending on the work situation The spindle unit and the belt are parts that...

Страница 39: ...ng Waste Adhere to the Around Wall of Cutting Area 41 Compressed Air Does Not Come Out 42 Abnormal Noise Occurs 42 Automatic Correction Fails 42 Tool Management Information Was Lost 43 The Cutting Res...

Страница 40: ...ting the operation button with a glove on The operation button does not respond if you wear a glove Operate the operation button with a bare hand VPanel Does Not Recognize the Machine Is the cable con...

Страница 41: ...cancel in progress The cutting data received in the middle of initialization or data cancel will be cancelled Output cutting data after confirming that the machine is in the standby status Is the cut...

Страница 42: ...open If the knob at the bottom of the regulator is open compressed air flows out P 33 Care and Maintenance of the Regulator Abnormal Noise Occurs Are the shaft and the drive screws contaminated Has t...

Страница 43: ...e tool worn If the same tool is used for cutting for a long period of time it will get worn and affect cutting results Try to replace the tool with a new one The work time of the tool can also be mana...

Страница 44: ...ticcorrection Ifexpectedresultscannotbeobtainedevenafterautomaticcorrectionwasperformed perform manual correction In manual correction cutting results may be improved by shifting the Z origin point in...

Страница 45: ...The User Account Control appears click Al low and install the softwares The setup menu appears automatically Uninstall the driver if it has been already installed P 48 Uninstalling the Driver Go to St...

Страница 46: ...If a USB hub is used there is a possibility that the machine cannot be connected Secure the USB cable with a cable clamp The driver will be installed automatically To Install Software and Electronic M...

Страница 47: ...t the icon for the model you are using is no longer displayed under Unspecified 9 Temporarily disconnect the USB cable connecting the machine to the computer and then reconnect these devices If the pr...

Страница 48: ...ing or Unknown device 6 Go to the Action menu and click Uninstall 7 In the Confirm Device Uninstall window select Delete the driver software for this device then click OK Close Device Manager 8 Detach...

Страница 49: ...he machine to remove by clicking it and then click Uninstall 5 The following removal confirmation message will appear Click Yes 6 From the Start menu choose All Programs then Accessories then Run and...

Страница 50: ...click the Start button and then click Control Panel Click Uninstall a program 3 Select Roland VPanel for DWX 4 and click Uninstall 4 Follow the on screen instructions to uninstall Windows 7 1 Exit VPa...

Страница 51: ...collet was cleaned the collet may be deformed In this case replace the collet The tool moved out of position or was damaged due to a large load on the tool The cutting conditions may be excessively s...

Страница 52: ...it The dust collector is turned off or powerless Turn on the dust collector or check the settings of the dust collector and the filter If the tool is too short or if the angle of the A axis is too la...

Страница 53: ...R6 171006 FA01214...

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