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Troubleshooting

EN

22 / 28

06/2020

Troubleshooting

List of user infos related to the tools

Number

Description

Procedure

I004

Span failure

1- Span value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical
constraints. If the problem occurs again, contact your
Desoutter representative for support.

I005

Offset failure

1- Offset value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical
constraints. If the problem occurs again, contact your
Desoutter representative for support.

I026

Tool maintenance alarm n1

1- The tool tightening counter has been reached.

I027

Tool maintenance alarm n2

1- The tool tightening counter has been reached.

I038

Tool logs

1- Unexpected tool software exception.
2- Log file has been generated by the tool.
3- Contact your Desoutter representative for support.

I046

Abnormal battery current

1- Abnormal battery current consumption. Check the
Pset settings.
2- This error can be due to wrong speed settings.

I063

Battery pack removed

1- Battery pack removed from the tool detected.
2- After few seconds, the tool will shutdown

I065

External start ignored

1- External start detected but ignored.
2- Check tool and external start configuration.

I103

Invalid rotary selector direction

1- Change the direction of the rotary selector.
2- Verify that the rotary selector is in correct position
or not damaged.

I205

Torque settings

1- Invalid Torque setting: torque is greater than tool
characteristics.
2- Check Pset settings with the tool characteristics.

I206

Speed settings

1- Invalid speed setting: speed is greater than tool
characteristics.
2- Check Pset settings with the tool maximum speed.

I210

Invalid Pset selected

1- The selected Pset does not match the Pset selectable
in the Assembly Process.

I211

Invalid trigger configuration

1- The tool connected to the system is not equipped
with the trigger required by the trigger configuration.
2- Adjust your trigger configuration to the tool or
change the tool according to the trigger configuration.

I224

IGBT too hot

1- Power electronics too warm.
2- Let the system cool down.

I251

No Pset selected

1- No Pset selected.
2- Select a Pset.

I270

Time settings

1-Invalid Time setting|2-Check Pset settings with cor-
rect time value settings

W010

Tool calibration expired

1- The tool calibration date has expired.
2- A tool calibration needs to be done to ensure the
measurement accuracy.

W028

Battery tool version error

1 - Battery tool version and system version are not
compatible.

W030

The battery is low.

1- The battery is low.
2- Recharge the battery.

W033

Tool time error

1- The tool time is not set correctly. The tightening re-
sults will not be time stamped.
2- Connect the tool to the system to set date and time.

Содержание 6151660230

Страница 1: ... 6151660230 BLRTA025 2350 4Q 6151660240 Download the latest version of this document at http www desouttertools com info 6159929430_EN WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference ...

Страница 2: ...w to use the tool 14 Service 18 Firmware version on tool display 18 Tool information from tool display 18 Additional tool information 18 Tool test with CVIMONITOR 18 Tool identification with CVIMONITOR 18 Maintenance Instructions 18 Read before maintenance 18 Instructions for transducerized tools 19 Preventive Maintenance 19 Footprint pins maintenance 19 Service alarm on tool display 19 Calibratio...

Страница 3: ...eriod expressed in time operation hours or otherwise The product warranty relies on the correct use maintenance and repair of the tool and its component parts Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warranty To avoid damage or destruction of to...

Страница 4: ...s which are configurable from the tool display or from CVI CONFIG The last 100 results can be displayed on the computer for analysis with CVIMONITOR The last 1000 results can be displayed on the computer for analysis with CVI ANALYZER Tool settings can be done via the tool display Tool maintenance can be done with eDOCK and CVIMONITOR software The setup will mainly depend on the joint hardness and...

Страница 5: ...undown speed 3 Pulse amplitude Product description In the following illustration the tool is shown without its protective cover 1 Output drive 2 Front light 3 Trigger 4 Reverse button 5 Reporting LEDs 6 Battery pack footprint 7 Display 8 Programming buttons ...

Страница 6: ...4Q quick change chuck BLRTx stands for BLRTA BLRTC Torque range Nm Model Min Max BLRTx025 2350 10S 6 25 BLRTx025 2350 4Q 6 25 BLRTx stands for BLRTA BLRTC Torque range ft lb Model Min Max BLRTx025 2350 10S 1 35 5 62 BLRTx025 2350 4Q 1 35 5 62 BLRTx stands for BLRTA BLRTC Rated speed rpm BLRTx stands for BLRTA BLRTC 18 V battery pack Model BLRTx025 2350 10S 1 530 BLRTx025 2350 4Q 1 530 36 V battery...

Страница 7: ...ditions Storage temperature 20 to 70 C 4 to 158 F Operating temperature 0 to 45 C 32 to 113 F Storage humidity 0 95 RH non condensing Operating humidity 0 90 RH non condensing Altitude up to 2000 m 6562 feet Usable in Pollution degree 2 environment Indoor use only Accessories Optional accessories eDOCK 6158119760 Required accessories Battery pack 18 V 2 5 Ah 6158132660 Battery pack 36 V 2 5 Ah 615...

Страница 8: ...a battery pack is mounted When the tool is powered on tool LEDs are blinking NOTICE Usage recommendations for battery packs Ensure a longer service life of the battery pack Unplug the battery pack when the tool is not used Do not leave the battery pack on the charger when the charger power supply is off How to connect the tool to CVIMONITOR Plug a battery pack to the tool Connect eDOCK to the tool...

Страница 9: ... Installation 06 2020 9 28 Click Select to select the tool How to install optional accessories Refer to the user manual dedicated to the accessory available at https www desouttertools com resource centre ...

Страница 10: ...reverse button Right button Left button Validate Save Quit Pset The sound is disabled The sound is enabled The battery pack is full The battery pack is low How to disable the passwords On delivery passwords are enabled 1 by default Pset and Maintenance passwords are used to protect settings against hazardous changes A red padlock is displayed on the top line of the main screen Press this button du...

Страница 11: ...disable all password protections The procedure is the same to set up a new Maintenance password Sound torque unit Sound The tool can emit sounds to alert the operator in case of problems or events that may happen during the tightening operation Sounds can be set for the following topics tightening out of tolerances calibration procedure preventive maintenance low battery hardware failure maintenan...

Страница 12: ...ill not be saved Pressing the trigger at that stage will cancel all modifications done Parameter Description Thread Selection of the thread direction of the screw CW when operating in forward the tool rotates clockwise CCW when operating in forward the tool rotates counter clockwise Tightening strategy Torque control with angle monitoring or Angle control with angle monitoring Target torque The to...

Страница 13: ...his value neither result or report will be generated 2 Rundown speed Speed applied from the start to Down shift torque 3 Downshift torque Torque value where the speed moves from Rundown speed to Downshift speed 4 Downshift speed Speed applied from Downshift torque to the motor stop Additional Pset parameters Parameter Description Pulse threshold Torque threshold value to switch from continuous mod...

Страница 14: ...rease Rundown speed by 10 12 Increase Pulse amplitude by 10 13 Setup OK for the joint Operating Instructions How to use the tool How to select the Pset to run Go to the main screen Select the Pset to run Press this button during 2 seconds Press this button to reach Pset Go to Enable tick the box to enable this Pset save and validate Starting the tool Fit the tool with a suitable socket Select the ...

Страница 15: ...rectly Press the trigger to start the tool Tightening status and LED reporting Torque control with angle monitoring 1 Max torque 2 Target torque 3 Min torque 4 Downshift torque 5 Pset start torque 6 Angle start 7 Min angle 8 Max angle Examples Both torque and angle within tolerances will lead to a green LED reporting Torque within tolerances and angle below tolerances will lead to red yellow statu...

Страница 16: ... Angle threshold 5 Pset start torque 6 Min angle 7 Target angle 8 Max angle For tools running in severe applications it may happen that reports are null when the battery is low Reporting LEDs 1 Red 2 Green 3 Yellow How to read the tightening report LED color Description Action to do Green Accept report None ...

Страница 17: ... How to reverse the rotation In the following illustration the tool is shown without its protective cover Changing bits How to wake up the tool The tool display switches off automatically after 2 minutes of inactivity Press the trigger The tool powers off after 30 minutes of inactivity Long press the reverse button Refer to Power off configurable on tool display or with CVI CONFIG Unplug and plug ...

Страница 18: ...h CVIMONITOR Click this icon Click Tool test Click Start tool test LEDs start blinking Press the triggers the reverse button Click Start audio test The tool emits a sound The green tick displayed indicates the function is working properly Tool identification with CVIMONITOR Click this icon Click Tool identification Go to the bottom of the screen and click Read tool A green tick indicates the readi...

Страница 19: ...ntive maintenance are recommended at regular intervals once per year or after a maximum num ber of tightenings refer to the table below depending on which occurs sooner Maintenance frequency 500 000 tightenings Footprint pins maintenance Footprint pins shall be greased at regular intervals every 3 months or every 100 000 cycles See Maintenance guide for further details Service alarm on tool displa...

Страница 20: ...nominal torque are allowed 5 Use the left right buttons to increase or decrease the value Press OK and save your data Calibration with eDOCK and CVIMONITOR The calibration procedure is recommended to compensate for any possible drift of the tool torque or after any change of tool element In the manual mode the standard procedure is executed Measurements and values are typed manually by the operato...

Страница 21: ...TE PROCESS If not the tool could be severely damaged While pressing the trigger click Start motor align The process will run during around 1 minute and will stop automatically Click Stop motor align to stop the process before the end Release the trigger Declaring fixed accessories A fixed accessory mounted on a tool must be declared in this screen Click this icon Click Tool identification Select t...

Страница 22: ...ection 1 Change the direction of the rotary selector 2 Verify that the rotary selector is in correct position or not damaged I205 Torque settings 1 Invalid Torque setting torque is greater than tool characteristics 2 Check Pset settings with the tool characteristics I206 Speed settings 1 Invalid speed setting speed is greater than tool characteristics 2 Check Pset settings with the tool maximum sp...

Страница 23: ... problem occurs again contact your Desoutter representative for sup port E018 Torque out of range 1 The target torque value is above the tool maximum torque 2 Check Pset settings with tool characteristics E029 The battery is empty 1 The battery back is discharged The tool cannot tighten 2 Recharge the battery pack E031 Battery error 1 Abnormal battery voltage The tool cannot tighten 2 Recharge the...

Страница 24: ...outter representative for support E227 Motor stalled 1 Motor stalled could be missing phase wrong motor tune or power electronics failure 2 Try once again 3 If the problem occurs again contact your Desoutter representative for support E228 Drive error 1 Software failure 2 Restart the system 3 If the problem occurs again contact your Desoutter representative for support ...

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Страница 28: ...icles Off Road General Industry Desoutter offers a comprehensive range of Solutions tools service and projects to meet the specific demands of local and global customers in over 170 countries The company designs develops and delivers innovative quality industrial tool solutions including Air and Electric Screwdrivers Advanced Assembly Tools Advanced Drilling Units Air Motors and Torque Measurement...

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