Denison Hydraulics Goldcup 6 Скачать руководство пользователя страница 19

 

SECTION V – ASSEMBLY PROCEDURES 

 

 

SHAFT AND SEAL  

 

1.  Stand the motor in an upright position with the port block inlet and outlet pads turned  

INSTALLATION 

 

 

     

down. 

See Figure 9

 

 

 

2.  Remove the two 1/4-20 x 1 1/4” screws that were temporarily used to hold the cradle in   

 

 

 

 

 

     the mounting flange.  Install the shaft and bearing assembly (1) in the mounting flange    

 

 

 

 

 

     and cradle.  Be certain that there are no burrs or sharp edges on shaft seal area of the    

 

 

 

 

 

     shaft. 

 

 

 

 

3.  For a rigid shaft application use the shim (2) that results in least clearance around the    

 

 

 

 

 

     shaft bearing.  Do not use a shim with a floating shaft. 

 

 

 

 

4.  Install the snap ring (3) in the mounting flange to retain the shaft assembly.  Make sure    

 

 

 

 

 

     that the ring is fully seated in the groove.  Use the ring that results in the tightest fit. 

 

 

SEAL ASSEMBLY   

 

The seal assembly (4) is available as a complete unit only. 

 
 

 

 

 

CAUTION:  Before installing the seal assembly, examine all the parts.  The lapped  

 

 

 

 

 

 

seal seat and the carbon ring have a precision finish that must be handled with care.   

 

 

 

 

 

Be certain that both parts are free of scratches, marks and cracks. 

 
 

 

 

 

1.  Install the spring retainer (e) over the shaft and against the retaining ring on the shaft  

 

 

 

 

 

 

     assembly.  Place the spring (d) against the retainer (e).  Apply oil to the inner surface  

 

 

 

 

     of the rubber friction ring (f) and position the shell containing the rubber friction ring (f)    

 

 

 

 

 

     and carbon ring (c) over the shaft with the carbon ring exposed.  Apply heavy grease to   

 

 

 

 

 

     the square section rubber seal (a) and install on the cast iron seat (b). 

 

 

 

 

2.  Install the seat and seal in the seal retainer (6) with the lapped side of the seat in  

 

 

 

 

 

 

     position to contact the carbon ring.  Place the seal retainer assembly and gasket (5)  

 

 

 

 

 

 

     over the shaft with the lapped surface against the carbon face. 

 

 

 

 

3.  Install the four gaskets (7) on the four screws (8) and insert in the seal retainer (6).   

 

 

 

 

 

 

     Depress the seal retainer only far enough to start the four screws and tighten evenly. 

 

 

 

 

     Torque to 10 ft. lbs. 

 
 

COUNTER-BALANCE SERVO 

1.  Install the two spacers (11) on the two screws (12) and insert through the balance plate  

STEM ASSEMBLY   

 

     

(10) and the servo stem (9). 

 

 

 

 

2.  Insert these parts through the opening in the side of the housing assembly and position 

 

 

 

 

     the screws over the two 10-24 tapped holes in the rocker cam. 

 

 

 

 

3.  Hold these parts against the cam and alternately tighten screws (12) to hold the  

 

 

 

 

 

 

     assembly firmly in place.  Torque screws to (5) ft. lbs. 

 

CONTROL COVER ASSEMBLIES  

1.  Lubricate O-rings (21 & 22) and install in counter-bore and groove in covers.   

Figure 9   

 

 

2.  Position the cover assemblies (15 & 16) over the two dowel pins on the housing pads  

 

 

 

 

     and secure with seals (13) and screws (14).  Torque to 45 ft. lbs. 

 
 

 

 

 

 

The input cover assembly must be installed on the right hand side of the motor 
with a “B” suffix.  Install the output cover assembly on the right hand side on 
models with the “A” suffix. 

 
 

 

 

 

 

 

 

 

 

 

     

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

18 

Содержание Goldcup 6

Страница 1: ...DENISON HYDRAULICS SERVICE LITERATURE Axial Piston Motor Variable Displacement Goldcup Series M6H Model C Goldcup Series M7H Model A INSTALLATION OVERHAUL INSTRUCTIONS SVM M6 M7 G Revised 4 04...

Страница 2: ...of the basis of the bargain nor has same created or amounted to an express warranty that the products would conform thereto We are selling the goods and merchandise illustrated and described in this c...

Страница 3: ...am Cradle Assembly 7 SECTION IV ASSEMBLY TOOL DRAWINGS T1 T2 T3 8 T4 T5 9 Rework Limits 9 SECTION V ASSEMBLY PROCEDURES Drive Shaft Assembly 10 Barrel Holddown Shaft 10 Rocker Cam Stroking Assembly 11...

Страница 4: ...nd minimum displacement stops Additional optional controls are also available This unit is bi directional Table 1 TYPICAL CHARACTERISTICS Specification Term Goldcup 6 Goldcup 7 Displacement at max ang...

Страница 5: ...ndable service when properly applied and their systems properly maintained These general instructions apply to typical systems Specific instructions for particular equipment can be developed from them...

Страница 6: ...too small Suction line collapsed Suction strainer too small Suction strainer dirty Operating altitude too high Boost or replenishment pressure too low Replenishment flow too small for dynamic conditi...

Страница 7: ...capacitance line volume line stretch accumulator effects Reduce line size or lengths Eliminate hose Bleed air Pressure shocks Barrel blow off Re check pump hold down rotating group drain pressure Exce...

Страница 8: ...emainder of the shaft seal from the shaft Do not scratch seal area of the shaft 4 Remove snap ring 3 and the shaft and bearing assembly 1 Remove spacer or ring 2 HOUSING REMOVAL After shaft assembly h...

Страница 9: ...SECTION IV ASSEMBLY TOOL DRAWINGS 8...

Страница 10: ...nal Dimension Max Rework from Original Dimension Min Dimension After Rework Port plate face 315 305 010 295 Cylinder barrel face 4 480 010 4 470 Shoe retainer face 314 312 005 307 Piston shoe face poc...

Страница 11: ...own and insert tool figure SHAFT ASSEMBLY T 1 in the splined shaft hole in the barrel Figure 2 2 Place thrust washer 3 and spring 4 over shaft 2 in the same sequence as shown 3 Insert shaft 2 in barre...

Страница 12: ...Install chamber covers 15r and 15l on the control chambers 17 over the dowel pins 16 The tapped holes must be at the top Refer to the T marked on the rocker cam 24 and cradle 20 6 Install four 1 4 20...

Страница 13: ...x hd screws 1 4 20 x 2 1 4 13 2 488 35001 Hex socket plug SAE 4 14 2 691 00904 O ring 90 6290 4 1 033 70572 Right side chamber cover CW Rot 15R 15L 1 033 70571 Left side chamber cover CW Rot 16 4 324...

Страница 14: ...SECTION V ASSEMBLY PROCEDURES 13...

Страница 15: ...t the rocker cam to either extreme position in the cradle and position the barrel assembly with auxiliary shaft 1 directly over the pistons Start with the upper most piston and guide them one at a tim...

Страница 16: ...ll the hollow hex plug in bottom of housing 1 Roll pins 4 are in bottom half of housing HOUSING INSTALLATION See Figure 6 1 Install the three face plate pins 1 in the holes provided in the holes provi...

Страница 17: ...the port block 5 Install the port block assembly and port plate over the end of the auxiliary shaft Be certain that tubes 2 3 and 4 as shown on Fig 4 are seated and that the port plate 7 is still on...

Страница 18: ...tall cotter pin 5 through nut and shaft and bend one tang over the end of the shaft 3 Place O ring 7 on end cover 6 and lubricate Install end cover over hold down nut 4 4 Depress cover and install sna...

Страница 19: ...containing the rubber friction ring f and carbon ring c over the shaft with the carbon ring exposed Apply heavy grease to the square section rubber seal a and install on the cast iron seat b 2 Instal...

Страница 20: ...1 45003 Nylite Gasket 8 4 306 40144 Screw 9 1 033 71312 Servo Stem 10 1 033 70546 Balance Plate 11 2 033 71247 Spacer 12 2 358 10300 10 24 x 2 3 4 Soc HD Cap Screw 13 8 631 45007 Nylite Washer 14 8 35...

Страница 21: ...SECTION V ASSEMBLY PROCEDURES 20...

Страница 22: ...groove of plug 7 on internally drained shuttle 10 Install plug 7 over spring 9 and tighten 11 Install seal 17 in counter bore in the center of shuttle valve assembly Hold in place with a coating of g...

Страница 23: ...echt Holland Tel 31 78 6543 070 Fax 31 78 6175 755 Denmark DenisonHydraulicsDenmark A S Industrikrogen 2 2635 Ish j Denmark Tel 45 4371 15 00 Fax 45 4371 15 16 Finland Denison Lokomec Oy Polunm enkatu...

Страница 24: ......

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