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Instructions for Initial Operation and
Wiring Scheme Manual

Control Unit for Door Operators – Industrial Use

Control 44/45

Please keep these instructions for further reference.

Содержание Marantec Control 44

Страница 1: ...Instructions for Initial Operation and Wiring Scheme Manual Control Unit for Door Operators Industrial Use GB Control 44 45 Please keep these instructions for further reference ...

Страница 2: ... 17 6 1 Summary on display function and programming possibilities 17 6 2 Programming of the operator s basic functions 20 6 3 Programming of the operator s extended functions 23 7 Connection of closing edge safety device 29 8 Connection and initial operation of the accessories 31 8 1 Remote control 31 8 2 External control elements description of functions 32 8 2 1 with system plug 32 8 2 2 without...

Страница 3: ...f material damage There follow important safety advice which must be followed in order to prevent material damage 2 Meaning of symbols Operational check After connecting and programming most of the control elements it is advisable to test the function of the control unit Any fault can then be detected immediately and time is saved in trouble shooting Advice Tip ...

Страница 4: ...top External control elements Electronic aerial External photocell Transmitter optosensor photocell Receiver optosensor photocell Closing edge safety device RPM sensor To control unit Cable slack switch Connection lead Wicket door switch Automatic timer Lighting Symbols of control unit operator etc ...

Страница 5: ...s in door operator D Setting the reference point E Site electric socket CEE Standard 16A F Connection to door leaf Key switch 0 red OFF I blue ON LED s 1 Photocell 2 Travel limit OPEN 3 Times for automatic timer 4 Travel limit CLOSE 5 Reference point 6 Malfunction 7 Impulse 8 Voltage 15 Closing edge safety device Control elements 10 PROGRAMMING button 11 OPEN button 12 CLOSE button 13 STOP button ...

Страница 6: ...26 X20a Electronic aerial 27 X10 External control elements 28 X20 External photocell 29 X40 RPM sensor 31 X5 Keypad on cover 32 X8b Signal light relay 33 X8a Limit relay 35 X8d Relay for special functions Connecting terminals 39 X2c External control elements Programming buttons 36 S20 Photocell function 37 S20a Photocell function 40 Operation tool O 37 O 35 ...

Страница 7: ...on Before carrying out any cabling work it is essential to disconnect the control unit from the mains supply Observe local safety regulations Always lay mains cable and control cable separately Control voltage 24 V DC Attention Before putting the control unit into operation it is essential to ensure that there are no persons or objects within the door s aeria of operation since a number of setting...

Страница 8: ...At the very latest following initial operation the cable with plug allowing connection to the mains must be replaced by a fixed direct mains connection At the same time a mains isolator switch must be fitted Attention Non compliance with this warning and safety instructions can lead to personal injury and material damage ...

Страница 9: ...g to fig 5 or 6 Connections in control unit 50 protective terminal 51 mains lead operator 52 RPM sensor socket Legend wiring diagrams Connecting terminals X3 operator X3a motor Plug connections X40 RPM sensor operator X41 RPM sensor motor Fig 5 Connections in control unit Control 44 Fig 6 Connections in control unit Control 45 51 50 52 51 50 52 ...

Страница 10: ...5 5 1 1 Dynamic 121 128 Dynamic 300 Connect control unit to door operator according to fig 7 55 54 53 Fig 7 Connections in door operator Fig 8 Connections in door operator Connections in door operator 53 Protective terminal 54 Mains lead 55 RPM sensor plug Connections in door operator 53 Protective terminal 54 Mains lead 55 RPM sensor plug O 55 O 54 O 53 ...

Страница 11: ...ch and cable safety switch If these elements are not available insert enclosed short circuit plug into socket X30 5 2 Connection control unit door leaf Attention If you want to put a door system with closing edge safety device into operation please pass on according to wiring diagram mentionned on page 29 insted of wiring diragram mentionned below For following operational check the optosensor tra...

Страница 12: ...7H Static current circuit X7L Cable slack switch If connected the short circuit bridge must be removed If available 5 Initial operation of control unit Control 44 Control 45 Insert the control unit mains plug into a site electric socket in accordance with CEE standard 16 A Check that the power supply at this socket corresponds to the voltage indicated on the rating plate of the control unit and al...

Страница 13: ...n t move look up section no reaction on IMPULSE in the test instructions Operational check Safety circuit Actuate each safety element separately Power operation of the door should now no longer be possible If this is not the case check the electrical connection of the respective safety element Disconnect from mains supply Attention With the following settings it is important to ensure that the doo...

Страница 14: ...lock the switching spindle by moving the red no load lever 19 to the front and by pushing the inner door link disk 20 in direction of spindle see fig 10 Turn the knurled wheel 21 clockwise until the carriage 22 is approx 5 mm before the chamfered end of the switching spindle see fig 10 Re lock the door link disk and secure it by a hearable engaging of the no load lever 19 20 21 22 ca 5 mm Fig 10 S...

Страница 15: ...the adjusting spindle until the reference point switch 24 is actuated by the carriage 22 see fig 11 Then turn the small knurled wheel 23 1 2 rounds counterclockwise Close the transparent cover again Move the door power operated to the set travel limit CLOSED 23 24 22 Fig 11 Setting the reference point door is opened ...

Страница 16: ...he reference point switch G is actuated as shown in fig 12 position H approx 2 angular degrees from switch point 5 Fix control cam B by screwing on grub screw J 6 Close the housing cover again 7 Connect to mains and actuate button CLOSE DOOR 12 The door travels to the travel limit CLOSE which is pre set by factory Fig 12 Setting the reference point 5 Initial operation of control unit Control 44 Co...

Страница 17: ...actuated without change of settings by means of buttons h or g the programming menu is skipped and the settings remain unchanged After last programming menu the programming of the operator s basic functions is completed recognizable by all LED s going out in sequence 8 1 Programming of extended operator functions Press button j 10 longer than 10 sec The control unit changes from operating mode to ...

Страница 18: ... sequence 8 1 Advice for programming The programmed data cannot be deleted they are only overwritten If the control unit is in programming mode and neither programming button h g j is pressed within 30 sec the programming is cancelled The control unit returns to operating mode The control light MALFUNCTION 6 flashes by shortly pressing button j error number 7 is indicated programming cancelled ...

Страница 19: ... after start to travel limit OPEN The operator travels after start to travel limit CLOSE A running operator may be stopped or not by command A running operator may be stopped or not by command Reversion or priority OPEN Time in which the door is open before door closes automatically Time period in which signal light flashes before door closes automatically Time period in which signal light flashes...

Страница 20: ...tocell Actuate button j for approx 2 sec until LED 1 flashes and all others are glowing By pressing buttons h or g the operation with external photocell is selected LED 1 glows For connection and activation of external photocells please look up section 8 3 page 36 Save by pressing button j 2 Programming of OPEN travel limit LED 2 flashes and all others are glowing Travel door to travel limit OPEN ...

Страница 21: ...6 flash and all others are glowing Pressing buttons h or g to adjust the power limit in steps from 1 most sensible value to 16 Save by pressing button j 5 Programming of power limit CLOSE LED s 4 and 6 flash and all others are glowing Pressing buttons h or g to adjust the power limit in steps from 1 most sensible value to 16 Save by pressing button j P P P 1 2 3 5 6 7 8 4 4 1 2 3 5 6 7 8 4 1 2 3 5...

Страница 22: ...ntil LED 7 flashes quickly and save by pressing button j Programming of operator s basic function is completed recognizable by all LED s going out in sequence 8 1 P 1 2 3 4 5 6 7 8 P 1 2 3 4 5 6 7 8 t n a M a r e c Indication of steps LED1 flashes step 1 LED1 glows step 2 LED 1 glows LED 2 flashes step 3 LED s 1 to 8 glow step 16 Attention Set the power limit to be as sensitive as possible The eff...

Страница 23: ... 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 1 2 3 4 5 6 7 BUTTON g BUTTON h Menu 5 Impulse functions 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 Menu 4 OPEN CLOSE commands stop a running operator Menu 3 Impulse commands stop a running operator Menu 1 Press and hold for direction OPEN Menu 2 Press and hold for direction CLOSE Legend...

Страница 24: ...5 20 25 deactivated sec sec sec sec sec sec 0 1 2 3 4 5 6 sec sec sec sec sec sec sec NO YES BUTTON P 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 1 2 3 4 5 6 7 BUTTON g 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 Menu 1 OPEN time Menu 2 Warning time Menu 3 Warning before start Menu 4 Premature closing after pas...

Страница 25: ... sec sec 30 35 40 45 50 55 60 65 70 sec sec sec sec sec sec sec sec sec 7 sec 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 BUTTON h 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 Legend LED flashes LED ON LED OFF supplied by factory not possible ...

Страница 26: ...xternal external signal light signal light glowing flashing operator operator light is on light flashes during during light time warning time BUTTON P 1 2 3 4 5 6 7 BUTTON g Menu 1 Light time Menu 2 Signal lights Menu 3 Lighting 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6...

Страница 27: ...0 220 240 sec sec sec sec sec sec sec sec sec 8 9 10 11 12 13 14 15 16 BUTTON h 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 Legend LED flashes LED ON LED OFF supplied by factory not possible ...

Страница 28: ...rsion available 2 1 3 4 5 6 7 8 Menu 1 Power limit for OPEN direction Menu 6 Closing edge safety device CLOSE dir Menu 2 Power limit for CLOSE direction Menu 3 Photocell for OPEN direction Menu 4 Photocell for CLOSE direction Menu 5 Closing edge safety device OPEN direction 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7 8 2 1 3 4 5 6 7...

Страница 29: ...ht lock X71D Cable slack switch X72 Optosensor receiver X73 Connection cable X74 Optosensor transmitter Terminal blocks X2c Static current circuit in control unit X7C Coiled cable X7H Static current circuit X7L Cable slack switch Optosensors V5 Transmitter V6 Receiver If connected the short circuit bridge must be removed only Dynamic 121 128 7 Connection of closing edge safety device Function The ...

Страница 30: ...r wicket door device actuated RED LED Optosensor function indicator should go out when light beam interrupted Operational check of the closing edge safety device Switch on at the mains Operate the door to arrive at its OPEN travel limit Press the CLOSE button 12 The door should close by press and release If this is not the case check the optosensor see test instructions Whilst the door is still cl...

Страница 31: ...ting the control unit to a hand transmitter See 6 2 step 6 Programming of remote control page 22 In case of power failure the coding remains stored Operational check Operate the hand transmitter from a distance of approx 15 m The door should now start to move If this is not the case see test instructions remote control Advice When installing make sure that the aerial is properly aligned in order t...

Страница 32: ... in the coupling s connection plan Attention Before connecting external control elements the short ciruit plug has to be withdrawn from socket X10 27 of control unit 8 2 External control elements External control elements can actuate various functions STOP The operator can no longer be actuated a moving door ist brought to a halt IMPULSE The door opens exception if the door already has reached its...

Страница 33: ...check Operate the external control element The desired function should be carried out 8 2 2 Connection of external control elements without system plug Examples for external control elements without system plug Pull button Command 701 Push button Command 601 and 602 Code keypad Command 202 Connection of control elements Connect the control elements to connecting terminal X2c 39 ...

Страница 34: ...nection mode several contacts have to be connected in series S1 IMPULSE Connection terminals 20 and 21 Contact category closer Connection mode several contacts have to be connected parallelly S2 OPEN Connection terminals 16 and 15 Contact category closer Connection mode several contacts have to be connected parallelly S4 CLOSE Connection terminals 16 and 17 Contact category closer Connection mode ...

Страница 35: ...cted in series S1 IMPULSE Connection terminals 20 and 21 Contact category closer Connection mode several contacts have to be connected parallelly S2 OPEN Connection terminals 14 and 15 Contact category closer Connection mode several contacts have to be connected parallelly S4 CLOSE Connection terminals 14 and 17 Contact category closer Connection mode several contacts have to be connected parallel...

Страница 36: ...tion of the photocell Attention When the door is closed the photocells are switched off To adjust the photocell open door fully or partially Connection of photocells Special 613 Art No 153 550 Special 614 Art No 152 675 Special 615 Art No 152 703 Turn programming switch S20 36 which is on control circuit board to OFF position for this please open cover of control unit Connect the photocell to sock...

Страница 37: ... control unit The second photocell is connected to aerial socket X20a 26 In case there is already an aerial unit connected to this socket then an adapter coupling for plug system 3 pin Art No 562 856 and a flat cable Art No 562 759 have to be connected according to above wiring diagram Operational check Operate the door to CLOSE Interrupt the photocell s light beam The door must stop and then open...

Страница 38: ... 153 044 Advice If necessary the control unit housing has to be completed by a small system housing with circuit board bearing Art No 153 220 Connect relay circuit board and control unit by means of the attached flat cable Relay circuit board plug connection X4 Control unit plug connection X8a 33 Attention Flat cable plugs have always to be plugged in in such a way that the cable is bent in direct...

Страница 39: ...iagram Travel limit messages relay Legend D1 control light door CLOSED D2 control light door OPEN H1 signal light door CLOSED H2 signal light door OPEN K1 relay door CLOSED K2 relay door OPEN Plug connections X4 relay connection X8a travel limit relay in control unit Fig 20 Wiring diagram ...

Страница 40: ...f relay circuit board Attention Flat cable plugs have always to be plugged in in such a way that the cable is bent in direction edge of the circuit board Connect relay circuit board and control unit by means of the attached flat cable Relay circuit board plug connection X4a Control unit plug connection X8b 32 Programming of automatic timer When automatic timer function is activated an open door re...

Страница 41: ...0 relay SIGNAL LIGHTS Plug connections X4a relay connection X4b relay connection X8b signal light relay in control unit 8 6 Lighting relay for special functions Function When starting the operator the relay shortly connects wipe impulse Connection of relay circuit board Art No 153 044 Advice If necessary the control unit housing has to be completed by a small system housing with circuit board bear...

Страница 42: ...X8d 35 Attention Flat cable plugs have always to be plugged in in such a way that the cable is bent in direction edge of the circuit board Detailed wiring diagram Lighting relay for special functions Legend K light automatic on site K1 relay OPERATOR IN MOTION wipe impulse K2 relay OPERATOR IN MOTION wipe impulse Plug connections X4 relay connection X8d relay for special functions in control unit ...

Страница 43: ...mber is calculated by adding of the flashing figures Error characteristic Photocell actuated Programming cancelled RPM sensor defective Power limit Excess travel stop Testing closing edge safety device not o k Testing photocell not o k Static current circuit interrupted Error number 6 7 9 10 11 13 15 36 LED flashing irregularly LED 6 LED 7 LED 8 1 LED 8 2 LED 8 3 LED 8 5 LED 8 7 LED 1 8 ...

Страница 44: ... 44 10 1 1 Connecting plan of Control 44 with door operator Dynamic 10 Appendix Attention Observe local safety regulations Always lay mains cables and control cables separately Voltage 24 V DC Fig 23 Wiring diagram ...

Страница 45: ...OTOCELL S20a programming button 2nd PHOTOCELL S21 RPM sensor S22 reference point sensor T1 transformer X0 mains electric socket X1 mains lead with plug Fuses F1 fuse max 125 mA F2 F4 main fuses max 6 3 A Connecting terminals X2 mains lead X2c command devices X3 operator X3a motor Plug connections X5 membrane keypad X5a key switch X8a travel limit relay X8b signal light relay X8d relay for special ...

Страница 46: ... 46 10 Appendix 10 1 2 Connecting plan of Control 45 with door operator Dynamic Attention Observe local safety regulations Always lay mains cables and control cables separately Voltage 24 V DC Fig 24 Wiring diagram ...

Страница 47: ...20 programming button PHOTOCELL S20a programming button 2nd PHOTOCELL S21 RPM sensor S22 reference point sensor T1 transformer X0 mains electric socket X1 mains lead with plug Fuses F1 fuse max 6 3 A Connecting terminals X2 mains lead X2c command devices X3 operator X3a motor Plug connections X5 membrane keypad X5a key switch X8a travel limit relay X8b signal light relay X8d relay for special func...

Страница 48: ... IMPULSE does not flash after given impulse on hand transmitter Cause for error No voltage Emergency hand chain not in home position Operator disengaged Thermo overload protection in motor is active Control unit is locked red mark Static current circuit control elements is interrupted Static current circuit door leaf is interrupted Electronic aerial not connected Wrong programming of hand transmit...

Страница 49: ...e installation instruction of operator Engage the maintenance or quick release Allow the motor to cool down Unlock the control unit blue mark Insert short circuit plug or control element plug into socket X10 Connect stop button in terminals 12 and 13 Check cable slack wicket door and cable safety switch Connect aerial s page 31 Program new coding see page 22 Insert new battery 9V IEC 6F22 or 12V A...

Страница 50: ...t up when passing the reference point Control light MALFUNCTION flashes error No 13 Red control light on optosensor circuit board does not light up Control light MALFUNCTION flashes error No 9 Control lights 1 7 flash Cause for error Door operation too sluggish Programming switches S20 S20a in position OFF but no photocell is connected Wrong setting of reference point switch Optosensor not connect...

Страница 51: ...gramming switches S20 S20a to ON position or connect photocell Set reference point see page 14 Install optosensor see page 29 Check coiled cable and connections Check installation of optosensors or replace them Align bottom door seal or replace Have operator checked Have control unit checked ...

Страница 52: ...81 EN 50082 ETS 300220 Status 01 2001 8 008 729 1 GB 36090 M 0 5 0197 ENGLISH Copyright No part of this manual may be reproduced without our prior approval Subject to alterations in the interests of technical progress ...

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