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Chapter 8 Maintenance and Inspections

VFD-B-P Series

Revision April 2009, SW V1.00

8-3

Maintenance

Period

Check Items

Methods and Criterion

Daily

Half

Year

One

Year

Check parts for deformity or
damaged

Visual inspection

{

If there is any color change
caused by overheating

Visual inspection

{

Check for dust and dirt

Visual inspection

{

Main circuit

Maintenance

Period

Check Items

Methods and Criterion

Daily

Half

Year

One

Year

If there are any loose or missing
screws

Tighten the screw

{

If machine or insulator is
deformed, cracked, damaged or
with color change due to
overheating or ageing

Visual inspection

NOTE: Please ignore the color

change of copper plate

{

Check for dust and dirt

Visual inspection

{

Terminals and wiring of main circuit

Maintenance

Period

Check Items

Methods and Criterion

Daily

Half

Year

One

Year

If the wiring is color change or
deformation due to overheat

Visual inspection

{

If the insulator of wiring is
damaged or color change

Visual inspection

{

If there is any damage

Visual inspection

{

Содержание VFD-B Series

Страница 1: ...PLC1 ir...

Страница 2: ......

Страница 3: ......

Страница 4: ...your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacit...

Страница 5: ...n a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specificat...

Страница 6: ...lanation 1 3 1 1 4 Capacity Modules 1 4 1 1 4 1 Side Label 1 4 1 1 4 2 Model Explanation 1 4 1 1 4 3 Serial Number Explanation 1 4 1 2 Appearances 1 5 1 3 Preparation for Installation and Wiring 1 7 1...

Страница 7: ...3 Start Up 3 1 3 1 Preparations before Start up 3 1 3 2 Operation Method 3 2 3 3 Trial Run 3 2 Chapter 4 Digital Keypad Operation 4 1 4 1 Description of the Digital Keypad VFD PU01 4 1 4 2 How to Ope...

Страница 8: ...8 7 12 The Motor does not Run as Expected 7 8 Chapter 8 Maintenance and Inspections 8 1 Appendix A Specifications A 1 Appendix B Accessories B 1 B 1 Dimensions for Heatsinks B 1 B 2 All Brake Resisto...

Страница 9: ...eactor Recommended Value B 29 B 6 3 Applications for AC Reactor B 29 B 7 Zero Phase Reactor RF220X00A B 32 B 8 DC Choke Recommended Values B 36 B 9 No fuse Circuit Breaker Chart B 36 B 10 Fuse Specifi...

Страница 10: ...C 4 1 Solutions for Electromagnetic Induction Noise C 8 C 4 2 Environmental Condition C 8 C 4 3 Affecting Other Machines C 9...

Страница 11: ......

Страница 12: ...14A OUTPUT 3PH 0 480V 13A 10kVA 7 5HP Freq Range 0 1 400Hz ENCLOSURE IP20 055B43PST6010001 2 For standard plate drives models VFD370B43W P VFD450B43W P 50 60HP Example for 50HP 37kW 3 phase 460V AC mo...

Страница 13: ...50 60HP 45kW version for Wujiang plant 3 For models with heatsink models VFD022B43P X VFD450B43P X 3 60HP Example for 7 5HP 5 5kW 3 phase 460V AC motor drive with heatsink type C0 VFD P Plate drive 43...

Страница 14: ...hase 460V AC motor drive with heatsink type C0 0001 01 9 T 055B 43P Production number Production year 2009 Production factory Production week T Taoyuan W Wujiang S Shanghai Model 460V 3 phase 7 5HP 5...

Страница 15: ...VFD075B43P 35 VFD110B43P 37 VFD150B43P 33 VFD185B43P 32 VFD220B43P 31 VFD300B43P VFD 370B43W P 65 VFD450B43W P Version Delta part number for capacity module 1 1 4 3 Serial Number Explanation AAXXX 9 0...

Страница 16: ...rances Refer to chapter 2 3 for exact dimensions 3HP 2 2kW with heatsink 5HP 3 7kW with heatsink 7 5 20HP 5 5 15kW standard plate drive 25 50HP 18 5 37kW standard plate drive NOTE The capacity module...

Страница 17: ...PHC VFDXXXB43P C 25HP 50HP 18 5kW 37kW optional heatsink MKB PHD VFDXXXB43P D 7 5 20HP 5 5 15kW optional heatsink MKB PHC1 VFDXXXB43P C1 25 40HP 18 5 30kW optional heatsink MKB PHD1 VFDXXXB43P D1 NOTE...

Страница 18: ...NOTE VFDXXXB43P C frame C with heatsink type C0 this type is only for China market VFDXXXB43P D frame D with heatsink type D0 this type is only for China market VFDXXXB43P C1 frame C with heatsink ty...

Страница 19: ...Chapter 1 Introduction VFD B P Series 1 8 Revision April 2009 SW V1 00 1 3 1 Remove Keypad 3HP 2 2kW 5HP 3 7kW 7 5 20HP 5 5 15kW 25 60HP 18 5 45kW...

Страница 20: ...Chapter 1 Introduction VFD B P Series Revision April 2009 SW V1 00 1 9 1 3 2 Remove Front Cover 3HP 2 2kW 5HP 3 7kW 7 5 20HP 5 5 15kW 25 60HP 18 5 45kW...

Страница 21: ...environment Store within an air pressure range of 86 kPA to 106kPA CAUTION 7 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost 8 DO NOT place on the ground...

Страница 22: ...1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive 2 Failure to observe these precautions may void the warranty 2 2 Installation 1...

Страница 23: ...ive below another one use a metal separation barrier between the AC motor drives to prevent mutual heating 6 Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the h...

Страница 24: ...e following figure for heat sink system NOTE Please note that the AC motor drive will generate the heat during operation Due to the surrounding temperature the temperature of the AC motor drive for mo...

Страница 25: ...l Grease Please note the applying area and thickness of thermal grease for installation Heatsink MKB PHC MKB PHC1 for models VFD055B43P VFD075B43P VFD110B43P and VFD150B43P 10 0 10 0 10 0 10 0 Area fo...

Страница 26: ...00 2 5 Heatsink MKB PHD MKB PHD1 for models VFD185B43P VFD220B43P and VFD300B43P 10 0 10 0 12 5 12 5 Area for thermal grease Thickness 0 125mm 0 15mm Left 10mm top and bottom and 12 5mm right and lef...

Страница 27: ...l 2009 SW V1 00 Heatsink MKB PHD for models VFD370B43W P and VFD450B43W P 10 0 10 0 12 5 12 5 Area for thermal grease Thickness 0 125mm 0 15mm Left 10mm top and bottom and 12 5mm right and left from e...

Страница 28: ...Cutout dimension 201 0 7 91 187 6 7 39 120 8 4 76 120 8 4 76 Screw type M5 p0 8 4 PCE screw length 8mm max max spacer outer diameter D 18mm max Torque 20kgf cm Applicable model VFD037B43P B Installat...

Страница 29: ...p1 0 8 PCE screw length 10mm max max spacer outer diameter D 18mm max Torque 30kgf cm For capacity module Screw type M5 p0 8 4 PCE screw length 10mm max max spacer outer diameter D 18mm max Torque 20k...

Страница 30: ...on capacity module installed in vertical position Screw type M6 p1 0 11PCE screw length 10mm max max spacer outer diameter D 18mm max Torque 30kgf cm Applicable model VFD450B43W P Heatsink MKB PHD Ins...

Страница 31: ...10 Revision April 2009 SW V1 00 2 3 Dimensions Dimensions are in millimeter and inch VFD022B43P A 148 0 5 83 215 0 8 46 215 0 8 46 M 5 0 4 X 201 0 7 91 184 6 7 27 117 8 4 64 134 0 5 28 65 0 2 56 160...

Страница 32: ...n and Wiring VFD B P Series Revision April 2009 SW V1 00 2 11 VFD037B43P B 150 0 5 91 260 0 10 24 290 0 11 42 180 0 7 09 166 0 6 54 140 0 5 51 276 0 10 87 162 6 6 40 67 0 2 64 R3 25 0 13 6 5 0 26 28 0...

Страница 33: ...055B43P VFD075B43P VFD110B43P VFD150B43P 355 0 13 98 323 0 12 72 342 0 13 46 219 0 8 62 180 0 7 09 110 0 4 33 200 0 7 87 180 0 7 09 7 1 0 28 116 0 4 57 9 3 0 37 NOTE This is only the dimension of the...

Страница 34: ...M6 P1 0 8X 54 5 2 15 170 5 6 71 61 6 2 43 54 5 2 15 252 0 9 92 390 0 15 35 375 0 14 76 355 0 13 98 323 0 12 72 300 0 11 81 232 0 9 13 219 0 8 62 200 0 7 87 NOTE 1 This is only the dimension for the A...

Страница 35: ...30 0 1 18 315 0 12 40 302 0 11 89 5 5 0 22 150 0 5 91 100 0 3 94 302 0 11 89 NOTE 1 This is only the dimension for the capacity module it needs to be used with an AC motor drive to be a complete prod...

Страница 36: ...B43P VFD220B43P VFD300B43P VFD370B43W P and VFD450B43W P 200 0 7 87 263 0 10 35 400 9 15 78 415 0 16 34 430 0 16 93 28 0 1 10 250 1 9 84 275 0 10 83 42 0 1 65 2X 139 0 5 47 10 0 0 39 NOTE This is only...

Страница 37: ...1 10 193 5 7 62 54 5 2 15 400 9 15 78 430 0 16 93 250 0 9 84 275 0 10 83 263 0 10 35 300 0 11 81 290 0 11 42 480 0 18 90 455 0 17 91 28 0 1 1 0 42 0 1 65 2X M 6 0 8 X NOTE 1 This is only the dimension...

Страница 38: ...W V1 00 2 17 Capacity modules VFD185B43P VFD185B43P D D1 VFD220B43P VFD220B43P D D1 VFD300B43P VFD300B43P D D1 VFD370B43W P VFD370B43P D 398 0 15 67 382 0 15 04 382 0 15 04 20 0 0 79 26 0 1 02 7 0 0 2...

Страница 39: ...R 0 1 4 NOTE 1 This is only the dimension for the capacity module it needs to be used with an AC motor drive to be a complete product 2 VFDXXXB43P C frame C with heatsink type C0 this type is only for...

Страница 40: ...the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate Check the following items after...

Страница 41: ...allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing any wiring to prevent electric shocks Basic Wiring Diagrams Users must connect wires according t...

Страница 42: ...T L3 Fuse NFB None Fuse Breaker SA OFF ON MC MC RB RC 1 Recommended Circuit when power supply is turned OFF by a fault output R L1 S L2 T L3 E Analog Multi function Output Terminal factory setti ng A...

Страница 43: ...ry setting Don t apply the mains voltage directly to above terminals E Please refer to Figure 4 for wiring of S INK mode and SOURCE mode R L1 S L2 T L3 Fuse NFB None Fuse Breaker SA OFF ON MC MC RB RC...

Страница 44: ...Terminal Factory setting 1 1 Duty 50 Digital Signal Common 48V50mA 48V50mA E E Please refer to Control Terminal Explanation 6 1 AVI ACI AUI ACM 4 20mA 10 10V 10V 5K 3 2 1 Power supply 10V 20m A Maste...

Страница 45: ...step2 Multi step3 Multi step4 Digital Signal Common 24V MI1 MI2 MI3 MI4 MI5 MI6 DCM E Sink Source SW1 FWD REV JOG EF TRG JOG E F RESET Accel Decel prohibit Counter Sw1 Sink Source Factory setting SOUR...

Страница 46: ...on from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced capacity is activated The...

Страница 47: ...to consider phase sequence It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC moto...

Страница 48: ...connecting the DC reactor NOTE Models of 45kW and above have a built in DC reactor Terminals 2 B1 B2 for connecting brake resistor and terminals 1 2 B1 for connecting external brake unit 2 B1 B2 minus...

Страница 49: ...below Ensure there are no ground loops good excellent not allowed 2 4 4 Control Terminals Circuit diagram for digital inputs SINK current 16mA 24 SINK Mode multi input terminal Internal Circuit DCM 2...

Страница 50: ...output monitor signal proportional to output frequency Duty cycle 50 Ratio Pr 03 07 Min load 10K Max current 50mA Max voltage 48VDC 24V DC Voltage Source 24VDC 20mA used for SOURCE mode DCM Digital Si...

Страница 51: ...t ACM ACI internal circuit ACI circuit Impedance 250 Resolution 10 bits Range 4 20mA 0 Max Output Frequency Pr 01 00 Selection Pr 02 00 Pr 02 13 Pr 10 00 Set up Pr 04 11 Pr 04 14 AUI Auxiliary analog...

Страница 52: ...ht polarity see wiring diagrams When connecting a relay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity General Keep control wiring as far away...

Страница 53: ...cuit Terminals 3HP 2 2kW VFD022B43P A L1 T S U V W T3 T2 T1 2 B1 R L2 L3 1 B2 Control Terminal Torque 4Kgf cm 3 in lbf Wire 12 24 AWG 3 3 0 2 mm2 Power Terminal Torque 18 kgf cm 15 6 in lbf Wire Gauge...

Страница 54: ...5HP 3 7kW VFD037B43P B 1 2 B1 B2 R L1 S L2 T L3 Screw Torque Wire Gauge 18Kgf cm 18 10AWG U T1 V T2 W T3 Control Terminal Torque 4Kgf cm 3 in lbf Wire 12 24 AWG 3 3 0 2mm2 Power Terminal Torque 18 kgf...

Страница 55: ...15kW VFD055B43P VFD075B43P VFD110B43P VFD150B43P IM 3 MOTOR POWER Control Terminal Torque 4Kgf cm 3 in lbf Wire 12 24 AWG 3 3 0 2mm2 Power Terminal Torque 30Kgf cm 26 in lbf Wire 8 12 AWG 8 4 3 3mm2 W...

Страница 56: ...on April 2009 SW V1 00 2 35 25 HP to 50 HP 18 5 37kW VFD185B43P VFD220B43P VFD300B43P VFD370B43W P R L1 POWER T L3 S L2 Control Terminal Torque 4Kgf cm 3 in lbf Wire 12 24 AWG 3 3 0 2 mm2 Power Termin...

Страница 57: ...D B P Series 2 36 Revision April 2009 SW V1 00 60 HP 45kW VFD450B43W P R L1 POWER T L3 S L2 Control Terminal Torque 4Kgf cm 3 in lbf Wire 12 24 AWG 3 3 0 2 mm2 Power Terminal Torque 30kgf cm 26 in lbf...

Страница 58: ...ify that no other equipment is connected to the AC motor Make sure that all switches are OFF before applying power to ensure that the AC motor drive doesn t start running and there is no abnormal oper...

Страница 59: ...is on and the display shows 60 00Hz 2 Setting frequency to about 5Hz by using key 3 Pressing RUN key for forward running And if you want to change to reverse running you should press key in U F H pag...

Страница 60: ...olving the problem 2 Do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped The DC link capacitors may still be charged to hazardous...

Страница 61: ...Chapter 3 Start Up VFD B P Series 3 4 Revision April 2009 SW V1 00 This page intentionally left blank...

Страница 62: ...E Display mode selector Left key Moves cursor to the left UP and DOWN Key Sets the parameter number and changes the numerical data such as Master Frequency JOG Jog operation selector Display Message D...

Страница 63: ...counter value C Displays the selected parameter Displays the actual stored value of the selected parameter External Fault Display End for approximately 1 second if input has been accepted by pressing...

Страница 64: ...or To modify data To set direction or To set parameters U F H U F H U F H GO START U F H U F H U F H U F H U F H U F H to set the parameters NOTE In the selection mode press to return to the selection...

Страница 65: ...Chapter 4 Digital Keypad Operation VFD B P Series 4 4 Revision April 2009 SW V1 00 This page intentionally left blank...

Страница 66: ...djustment during operation The 12 groups are as follows Group 0 User Parameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters Group 4 Input Function P...

Страница 67: ...tion display see Pr 00 04 00 03 Start up Display Selection 04 FWD REV command 00 00 Display output current A 01 Display counter value C 02 Display process operation 1 tt 03 Display DC BUS voltage u 04...

Страница 68: ...01 to 3600 0 sec 10 0 01 10 Decel Time 1 0 01 to 3600 0 sec 10 0 01 11 Accel Time 2 0 01 to 3600 0 sec 10 0 01 12 Decel Time 2 0 01 to 3600 0 sec 10 0 01 09 01 12 Factory setting for models of 30hp 22...

Страница 69: ...rial communication RJ 11 Keypad STOP RESET enabled 02 01 Source of First Operation Command 04 RS 485 serial communication RJ 11 Keypad STOP RESET disabled 00 00 STOP ramp to stop E F coast to stop 01...

Страница 70: ...and source is PU01 00 02 09 Accel Decel Rate of Change of UP DOWN Operation with Constant Speed 0 01 1 00 Hz msec 0 01 00 Digital keypad PU01 01 0 to 10V from AVI 02 4 to 20mA from ACI 03 10 to 10Vdc...

Страница 71: ...d 08 04 Over torque detection 05 Base Block B B indication 06 Low voltage indication 03 01 Multi Function Output Terminal MO1 07 Operation mode indication 01 08 Fault indication 09 Desired frequency a...

Страница 72: ...e When Preliminary Count Value Attained 01 Preliminary count value attained EF active 00 03 12 Reserved 03 13 Brake Release Frequency 0 00 to 400 00Hz 0 00 03 14 Brake Engage Frequency 0 00 to 400 00H...

Страница 73: ...Terminal 5 MI5 19 Emergency stop N O 20 Emergency stop N C 06 21 Master frequency selection AVI ACI 22 Master frequency selection AVI AUI 23 Operation command selection keypad external terminals 24 A...

Страница 74: ...0 05 04 20 ACI Analog Input Delay 0 00 to 10 00 sec 0 05 04 21 AUI Analog Input Delay 0 00 to 10 00 sec 0 05 00 0 01Hz 04 22 Analog Input Frequency Resolution 01 0 1Hz 01 04 23 Gear Ratio for Simple...

Страница 75: ...WD 01 REV 00 05 17 Time Duration of 1st Step Speed 00 to 65500 sec or 00 to 6550 0 sec 00 05 18 Time Duration of 2nd Step Speed 00 to 65500 sec or 00 to 6550 0 sec 00 05 19 Time Duration of 3rd Step S...

Страница 76: ...0 V f control 20 to 150 120 06 02 Over Current Stall Prevention during Operation Vector control 20 to 250 170 00 Disabled 01 Enabled during constant speed operation After the over torque is detected k...

Страница 77: ...ure CFA 06 10 Third Most Recent Fault Record 20 SW Password protection codE 21 External Emergency Stop EF1 22 Phase Loss PHL 23 Preliminary count value attained EF active cEF 24 Under current Lc 25 An...

Страница 78: ...07 05 Motor Parameters Auto Tuning 00 Disable 01 Auto tuning R1 02 Auto tuning R1 no load test 00 07 06 Motor Line to line Resistance R1 00 65535 m 00 07 07 Reserved 07 08 Motor Rated Slip 0 00 to 20...

Страница 79: ...Upper Limit 0 00 to 400 00 Hz 0 00 08 09 Skip Frequency 1 Lower Limit 0 00 to 400 00 Hz 0 00 08 10 Skip Frequency 2 Upper Limit 0 00 to 400 00 Hz 0 00 08 11 Skip Frequency 2 Lower Limit 0 00 to 400 00...

Страница 80: ...warning and keep operating 03 0 0 60 0 seconds 09 03 Time out Detection 0 0 Disable 0 0 00 7 N 2 Modbus ASCII 01 7 E 1 Modbus ASCII 02 7 O 1 Modbus ASCII 03 8 N 2 Modbus RTU 04 8 E 1 Modbus RTU 09 04...

Страница 81: ...op 10 09 Treatment of the Erroneous Feedback Signals 02 Warn and COAST to stop 00 10 10 PG Pulse Range 1 to 40000 600 00 Disable PG 01 Single phase 02 Forward Counterclockwise rotation 10 11 PG Input...

Страница 82: ...Up Frequency of the Auxiliary Motor 0 00 to 400 00 Hz 0 00 11 02 Stop Frequency of the Auxiliary Motor 0 00 to 400 00 Hz 0 00 11 03 Time Delay before Starting the Auxiliary Motor 0 0 to 3600 0 sec 0...

Страница 83: ...re start up 08 00 08 01 Motor power switch over between AC motor drive and commercial power Applications Purpose Functions Related Parameters Windmills pumps extruders Switching motor power between AC...

Страница 84: ...a overheat warning 03 00 03 03 04 04 04 09 Two wire three wire Applications Purpose Functions Related Parameters General application To run stop forward and reverse by external terminals VFD B P FWD...

Страница 85: ...ted Parameters Pumps fans and extruders To protect machines and to have continuous reliable operation The over torque detection level can be set Once OC stall OV stall and over torque occurs the outpu...

Страница 86: ...speed rpm and machine speed rpm on keypad 00 04 03 05 Output Signal during Running Applications Purpose Functions Related Parameters General application Provide a signal for running status Signal avai...

Страница 87: ...lated Parameters General application Provide a signal for running status When the output frequency is at the desired frequency by frequency command a signal is sent by an external system or control wi...

Страница 88: ...rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 460V Series kW 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 HP 3 0 5 0 7 5 10 15 20 25 30 40...

Страница 89: ...e output voltage in VAC of terminals U V W to the motor 05 Display the power factor angle in of terminals U V W to the motor 06 Display the output power in kW of terminals U V and W to the motor 07 Di...

Страница 90: ...6m s at motor speed 60Hz K 13 6 60 0 23 0 226667 rounded to 2 decimals therefore Pr 00 05 0 23 With Frequency command 35Hz display shows LED U and 35 0 23 8 05m s To increase accuracy use K 2 27 or K...

Страница 91: ...max 5 digits How to make the password valid again after decoding by Pr 00 07 Method 1 Re input original password into Pr 00 08 Or you can enter a new password if you want to use a changed or new one...

Страница 92: ...edback for which an option PG card is required Setting 00 and 01 are for V f control mode Setting 02 and 03 are for vector control mode When the control model is changed the settings of Pr 02 03 PWM C...

Страница 93: ...ltage of the AC motor drive The Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate 01 03 Mid Point Frequency Fmid Unit 0...

Страница 94: ...st be equal to or greater than the Output Frequency Lower Limit Pr 01 08 The Maximum Output Frequency Pr 01 00 is regarded as 100 Output Frequency Upper Limit value Pr 01 00 Pr 01 07 100 1 05 1 03 1 0...

Страница 95: ...Deceleration Time 3 Tdecel 3 Unit 0 1 0 01 01 20 Acceleration Time 4 Taccel 4 Unit 0 1 0 01 01 21 Deceleration Time 4 Tdecel 4 Unit 0 1 0 01 Settings 0 01 to 3600 0 sec Factory Setting 10 0 Factory s...

Страница 96: ...1 to 3600 0 sec Factory Setting 1 0 01 14 Jog Frequency Unit 0 1 Settings 0 10 to 400 00Hz Factory Setting 1 0 Both external terminal JOG and key JOG on the keypad can be used When the Jog command is...

Страница 97: ...nd shocks during starting stopping the load During Auto acceleration the torque is automatically measured and the drive will accelerate to the set frequency with the fastest acceleration time and the...

Страница 98: ...and deceleration via S curve The S curve is disabled when set to 00 and enabled when set to 01 to 07 Setting 01 gives the quickest and setting 07 the longest and smoothest S curve The diagram below sh...

Страница 99: ...and Factory Setting 00 Settings 00 Digital keypad PU01 01 AVI 0 10VDC 02 ACI 4 20mA 03 AUI 10 10VDC 04 RS 485 serial communication RJ 11 Last used frequency saved 05 RS 485 serial communication RJ 11...

Страница 100: ...and 32 When one of Pr 04 04 04 09 is set to 31 or 32 the frequency and source of operation command will be according to the setting of Pr 02 13 and Pr 02 14 The first frequency operation and the secon...

Страница 101: ...d then stops 2 Coast the AC motor drive stops the output instantly upon command and the motor free runs until it comes to a complete standstill 3 The motor stop method is usually determined by the cha...

Страница 102: ...Control Power 3 25hp 2 2 18 5kW 30 60hp 22 45kW Setting Range 01 15 kHz 01 09 kHz Factory Setting 10 06 This parameter determines the PWM carrier frequency of the AC motor drive 1kHz 9kHz 15kHz Carrie...

Страница 103: ...M FWD STOP REV STOP 01 2 wire FWD REV RUN STOP VFD B P FWD OPEN STOP CLOSE RUN REV OPEN F CLOSE REV DCM RUN STOP FWD REV WD 02 3 wire VFD B P FWD CLOSE RUN EF OPEN STOP REV OPEN F CLOSE REV DCM STOP R...

Страница 104: ...operate according to Pr 02 06 after power is applied For terminals FWD and REV only 1 When Pr 02 06 is set to 00 or 02 AC motor drive will run immediately 2 When Pr 02 06 is set to 01 or 03 AC motor...

Страница 105: ...on by a malfunctioning switch 02 07 Loss of ACI Signal 4 20mA Factory Setting 00 Settings 00 Decelerate to 0Hz 01 Coast to stop and display EF 02 Continue operation by the last frequency command This...

Страница 106: ...Multi Function Inputs when Pr 04 04 Pr 04 09 are set to 11 Up command or 12 Down command Pr 02 08 is set to 00 to increase decrease frequency command according to the setting of accel decel only valid...

Страница 107: ...um Output Frequency 04 Over Torque Detection Active as long as over torque is detected Refer to Pr 06 03 Pr 06 05 05 Baseblock B B Indication Active when the output of the AC motor drive is shut off d...

Страница 108: ...p Indication Active once the drive s emergency stop function is activated 22 Desired Frequency Attained 2 Active when the desired frequency Pr 03 10 is attained 23 Software Brake Signal This function...

Страница 109: ...r frequency run stop master freq attained output signal desired freq attained setting 03 zero speed indication setting 24 zero speed indication output timing chart of multiple function terminals when...

Страница 110: ...m Output Frequency 03 07 Digital Output Multiplying Factor Unit 1 Settings 01 to 20 times Factory Setting 01 This parameter determines the multiplying factor for the AC drives digital output frequency...

Страница 111: ...tings 00 Preliminary count value attained no EF display 01 Preliminary count value attained EF active If this parameter is set to 01 and the desired value of counter is attained the AC drive will trea...

Страница 112: ...top Case 1 MOX 29 Case 2 MOX 29 Note MOX setting value of Pr 03 00 Pr 03 03 When one of Pr 03 00 Pr 03 03 is set to 29 Brake Control If the output frequency reaches the setting of Pr 03 13 the multi f...

Страница 113: ...Negative Bias REV Motion Disabled 04 11 ACI Analog Input Bias Unit 0 01 Settings 0 00 to 200 00 Factory Setting 0 00 04 12 ACI Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negative Bi...

Страница 114: ...Pr 02 00 to 01 or 02 setting 01 and 02 are used with the external terminals to set the frequency by the potentiometer on the keypad or potentiometer current signal of the external terminal Max Output...

Страница 115: ...0 to 5V 4 to 20mA or any value under 10V Regarding the setting please refer to the following examples Max Output Freq Pr 01 00 Bias Adjustment 0V 10V 4mA 0Hz 10Hz 60Hz 20mA 2V XV Pr 04 13 X 100 83 3 1...

Страница 116: ...s used to allow the Maximum Output Frequency to be reached Max Output Freq 60Hz Pr 01 00 0Hz 0V 10V Factory Settings Pr 01 00 60Hz Max output Freq Pr 04 11 10 bias adjustment Pr 04 12 1 bias polarity...

Страница 117: ...Max Output Freq 60Hz Pr 01 00 0Hz 0V 4mA 10V 20mA Factory Settings Pr 01 00 60Hz Max output Freq Pr 04 11 100 bias adjustment Pr 04 12 1 bias polarity Pr 04 13 100 pot freq gain Pr 04 14 1 RE V motion...

Страница 118: ...inputs select the multi speed defined by Pr 05 00 to Pr 05 14 as shown in the diagram at the end of this table NOTE Pr 05 00 to Pr 05 14 can also be used to control output speed by programming the AC...

Страница 119: ...C program runs a Multi Function Input Terminal when set to 15 can be used to pause the PLC program 16 Auxiliary Motor No 1 output disable 17 Auxiliary Motor No 2 output disable 18 Auxiliary Motor No 3...

Страница 120: ...nabled Used to select the first second frequency command source Refer to Pr 02 00 and 02 13 ON 2nd Frequency command source OFF 1st Frequency command source 32 Source of second operation command enabl...

Страница 121: ...on Input Terminals Pr 04 04 to Pr 04 09 MI1 to MI6 8 Accel Decel Time and Multi function Input Terminals MI2 08 MI1 07 Accel decel time 1 OFF OFF Accel decel time 2 OFF ON Accel decel time 3 ON OFF Ac...

Страница 122: ...motor at the same position when it stops The function should be used with setting 34 for Multi Function Input Terminals 04 04 to 04 09 The function diagram is shown below The machine is driven by a g...

Страница 123: ...drive will not decelerate until the proximity sensor is triggered After that the AC motor drive begins to decelerate and stop according to the Pr 04 24 and Pr 04 25 time between STOP and triggering b...

Страница 124: ...uency Unit 0 01 05 14 15th Step Speed Frequency Unit 0 01 Factory Setting 0 00 Settings 0 00 to 400 00 Hz The Multi Function Input Terminals refer to Pr 04 04 to 04 09 are used to select one of the AC...

Страница 125: ...5 16 Direction of operation for the 1st to 15th speed 6 Pr 05 17 to 05 31 Operation time setting of the 1st to 15th speed ON 05 00 05 01 05 02 05 03 05 04 05 05 05 06 05 07 05 08 05 09 05 10 05 11 05...

Страница 126: ...actual time each step stays at its intended frequency is reduced due to the time for accel decel ON ON ON ON OFF 1 2 3 4 ON OFF OFF t t t 05 17 05 18 05 19 05 20 05 00 05 01 05 02 05 03 Frequency Time...

Страница 127: ...ights Bit 0 Forward 1 Reverse Direction of Pr 05 00 1st speed Forward Direction of Pr 05 01 2nd speed Reverse Direction of Pr 05 02 3rd speed Forward Direction of Pr 05 03 4th speed Forward Direction...

Страница 128: ...h Step Speed Unit 1 or 0 1sec See Pr 05 32 05 29 Time Duration of 13th Step Speed Unit 1 or 0 1sec See Pr 05 32 05 30 Time Duration of 14th Step Speed Unit 1 or 0 1sec See Pr 05 32 05 31 Time Duration...

Страница 129: ...sion April 2009 SW V1 00 Frequency of top point Fup master frequency F Pr 05 33 Pr 05 34 Frequency of down point Fdown master frequency F Pr 05 33 Pr 05 34 Fup Fdown Pr 01 09 Pr 01 11 Pr 01 10 Pr 01 1...

Страница 130: ...t or brake resistor is used NOTE With moderate inertia load over voltage stall prevention will not occur and the real deceleration time will be equal to the setting of deceleration time The AC drive w...

Страница 131: ...t time setting frequency previous acceleration time actual acceleration time when over current stall prevention is enabled 06 02 Over current Stall Prevention during Operation Unit 1 V f control Setti...

Страница 132: ...04 longer than the setting of Pr 06 05 Over Torque Detection Time the warning message OL2 is displayed If a Multi Functional Output Terminal is set to over torque detection Pr 03 00 03 03 04 the outp...

Страница 133: ...06 09 Second Most Recent Fault Record 06 10 Third Most Recent Fault Record 06 11 Fourth Recent Fault Record Factory Setting 00 Readings 00 No fault 01 Over current oc 02 Over voltage ov 03 Overheat oH...

Страница 134: ...0 0 06 14 Under Current Detection Mode Factory Setting 00 Settings 00 Warn and keep operating 01 Warn and ramp to stop 02 Warn and coast to stop 03 Warn after coast to stop restart delay 06 15 setting...

Страница 135: ...s 5 70 Revision April 2009 SW V1 00 When the DC BUS voltage is lower than the setting of Pr 06 16 for a time exceeding the setting of Pr 06 17 the AC motor drive will output a signal when Pr 03 00 Pr...

Страница 136: ...g of the Motor no load current will affect the slip compensation The setting value must be less than Pr 07 00 Motor Rated Current 07 02 Torque Compensation Unit 0 1 Settings 0 0 to 10 0 Factory Settin...

Страница 137: ...he motor wiring is correct 2 Make sure the motor has no load before executing auto tuning and the shaft is not connected to any belt or gear motor 3 Fill in Pr 01 01 Pr 01 02 Pr 07 00 Pr 07 04 and Pr...

Страница 138: ...mode 07 09 Slip Compensation Limit Unit 1 Settings 00 to 250 Factory Setting 200 This parameter sets the upper limit of the compensation frequency the percentage of Pr 07 08 07 10 Reserved 07 11 Rese...

Страница 139: ...arameters VFD B P Series 5 74 Revision April 2009 SW V1 00 Pr 07 14 and Pr 07 15 are used to record the motor operation time They can be cleared by setting to 00 and time is less than 60 seconds is no...

Страница 140: ...ng Unit 0 1 Settings 0 0 to 60 0 sec Factory Setting 0 0 This parameter determines the duration of the DC Brake current during stopping If stopping with DC Brake is desired Pr 02 02 Stop Method must b...

Страница 141: ...me Unit 0 1 Settings 0 1 to 5 0 sec Factory Setting 2 0 If the duration of a power loss is less than this parameter setting the AC motor drive will resume operation If it exceeds the Maximum Allowable...

Страница 142: ...ttings as the basic value The control method is set by parameter 00 09 Output Frequency Output Voltage 08 06 08 05 08 04 01 08 06 08 05 08 04 02 Power Input Maximum Allowable Power Loss Time Baseblock...

Страница 143: ...has occurred When enabled the AC motor drive will restart with speed search which starts at the frequency before the fault This parameter should be used in conjunction with Pr 08 14 For example If Pr...

Страница 144: ...input voltage When the motor runs at voltages exceeding the rated voltage with 12 20 its lifetime will be shorter and it can be damaged due to higher temperature failing insulation and unstable torque...

Страница 145: ...drive restart method after External Base Block is enabled B B A Input B B signal Stop output voltage Disable B B signal Waiting time 08 06 Speed search Synchronization speed detection time Fig 1 B B...

Страница 146: ...not need to wait for the motor to come to a complete stop before restarting the AC motor drive If a PG card and encoder is used on the drive and motor then the speed search will start from the speed t...

Страница 147: ...lity Unit 1 Settings 00 1000 Factory Setting 00 The drift current will occur in a specific zone of the motor and instability By using this parameter greatly improves motor instability The drift curren...

Страница 148: ...e 4800 bps bits second 01 Baud rate 9600 bps 02 Baud rate 19200 bps 03 Baud rate 38400 bps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 0...

Страница 149: ...s A VFD B P can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the d...

Страница 150: ...For RTU mode Start bit 0 1 2 3 4 5 6 Stop bit Stop bit 8 bit character 11 bit character frame 8 N 2 Start bit 0 1 2 3 4 5 6 Even parity Stop bit 11 bit character frame 8 E 1 Start bit 0 1 2 3 4 5 6 S...

Страница 151: ...d communication addresses are in the range of 0 to 254 A communication address equal to 0 means broadcast to all AC drives AMD In this case the AMD will not reply any message to the master device 00H...

Страница 152: ...D 0 LRC Check 7 Content of address 2103H 0 CR 7 END LF LRC Check 1 CR END LF RTU mode Command message Response message Address 01H Address 01H Function 03H Function 03H 21H Starting data address 02H N...

Страница 153: ...6H Function 06H 01H 01H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low 86H CRC CHK Low 86H CRC CHK High 22H CRC CHK High 22H 3 08H loop detection This command...

Страница 154: ...multiple registers write multiple data to registers Example Set the multi step speed Pr 05 00 50 00 1388H Pr 05 01 40 00 0FA0H AC drive address is 01H ASCII Mode Command message Response message STX S...

Страница 155: ...is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit...

Страница 156: ...le length reg_crc data for j 0 j 8 j if reg_crc 0x01 LSB b0 1 reg_crc reg_crc 1 0xA001 else reg_crc reg_crc 1 return reg_crc 3 5 Address list The contents of available addresses are shown as below Con...

Страница 157: ...erload1 oL1 06 External fault EF 07 IGBT short circuit protection occ 08 CPU failure cF3 09 Hardware protection failure HPF 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds...

Страница 158: ...XX 2201H User defined Low word 2202H User defined High word 2203H AVI analog input XXX XX 2204H ACI analog input XXX XX 2205H AUI analog input XXX XX 2206H Display temperature of heatsink C 3 6 Except...

Страница 159: ...drive 03 Illegal data value The data value received in the command message is not available for the AC drive 04 Slave device failure The AC motor drive is unable to perform the requested action 10 Com...

Страница 160: ...12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol 7 N 2 06H 7 E 1 1AH 7 O 1 0AH 8 N 2 07H 8 E 1 1BH 8 O 1 0BH for i 0 i 16 i while inportb PORT LSR 0x20...

Страница 161: ...P Series 5 96 Revision April 2009 SW V1 00 RS485 BUS PC or PLC command Handling time of AC drive Response Delay Time Response Message of AC Drive Max 6msec Pr 09 07 This parameter is only for firmwar...

Страница 162: ...l is obtained from the AVI ACI external terminal 0 to 10V or 4 20mA or from multi step speed When Pr 02 00 is set to 00 the set point is obtained from the keypad Negative feedback means target value f...

Страница 163: ...formula is Integral upper bound Maximum Output Frequency Pr 01 00 x Pr 10 05 This parameter can limit the Maximum Output Frequency 10 06 Primary Delay Filter Time Unit 0 1 Settings 0 0 to 2 5 sec Fac...

Страница 164: ...ck or PG encoder feedback are abnormal according to Pr 10 16 10 16 Deviation Range of PID Feedback Signal Error Unit 0 01 Settings 0 00 100 00 Factory Setting 100 00 The base is Pr 01 00 When in PID f...

Страница 165: ...1 00 0 00 disable This parameter specifies Integral control and associated gain I and is used for closed loop speed control with PG encoder feedback 10 14 Speed Control Output Frequency Limit Unit 0 0...

Страница 166: ...er 5 Parameters VFD B P Series Revision April 2009 SW V1 00 5 101 Speed Control Diagram 10 13 I P 10 12 10 14 Speed Control Diagram Frequency Command Speed Detection Output Frequency Limit Output Freq...

Страница 167: ...ower curve Freq V f Curve Diagram 11 01 Start up Frequency of the Auxiliary Motor Unit 0 01 Settings 0 00 to 400 00 Hz Factory Setting 0 00 This parameter serves as a reference for the startup value o...

Страница 168: ...first will be stopped first Example Start sequence motor 1 motor 2 motor 3 Stop sequence motor 1 motor 2 motor 3 The flowchart of auxiliary motor start stop sequence Pr 11 01 Start up frequency 50 Hz...

Страница 169: ...y command is still calculated by PID When frequency reaches wake up frequency AC motor drive will accelerate from Pr 01 05 min frequency by V f curve The wake up frequency must be higher than sleep fr...

Страница 170: ...e detection time the frequency command lower bound frequency When PID frequency min output frequency and sleep function is enabled output frequency sleep frequency and time detection time output frequ...

Страница 171: ...Chapter 5 Parameters VFD B P Series 5 106 Revision April 2009 SW V1 00 This page intentionally left blank...

Страница 172: ...rive and motor for possible short circuits also to ground 4 Check for loose contacts between AC motor drive and motor 5 Increase the Acceleration Time 6 Check for possible excessive loading conditions...

Страница 173: ...6 03 to Pr 06 05 GFF hardware error CC current clamp OC hardware error OV hardware error Return to the factory External Base Block Refer to Pr 08 06 1 When the external input terminal B B is active th...

Страница 174: ...to reset all settings to the factory setting 2 Return to the factory U phase error V phase error W phase error OV or LV Current sensor error OH error Return to the factory Ground fault When one of the...

Страница 175: ...Pr 10 10 and Pr 10 11 2 Check if the wiring of PG card is correct Phase Loss Check input phase wiring for loose contacts EF when preliminary count value attained 1 Check counter trigger signal 2 Chec...

Страница 176: ...ompen sation Red uce tor que com pensa tion Suitable torque compensation No No No No No Ye s Yes Ye s Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can accele...

Страница 177: ...ce voltage to be within spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Yes Yes Yes Yes Yes Yes No No No No No When O...

Страница 178: ...fective component and check connection Check if voltage is within specification Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high sta...

Страница 179: ...in specification Adjust surrounding temperature to specification Maybe AC motor drive has m alfunction or misoperation due to noise P lease contact DELTA Is load too large Using Delta optional heatsin...

Страница 180: ...l connectors are connect correctly and no noise is present AC motor drive has malfunction Please contact DELTA 7 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct w...

Страница 181: ...e contact DELTA Press UP key to set frequency Yes Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or rel...

Страница 182: ...es If finished with executing Pr 05 15 If the setting of Pr 05 00 to Pr 05 14 are the same Is it in PLC mode Press UP DOWN key to see if speed has any change If there is any change of the signal that...

Страница 183: ...ase contact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of AC...

Страница 184: ...Whether any irregular vibration or sound occurred during operation 5 Whether the motors are overheating during operation 6 Always check the input voltage of the AC drive with a Voltmeter Periodic Insp...

Страница 185: ...and motor Visual inspection Voltage Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with mult...

Страница 186: ...y Half Year One Year If there are any loose or missing screws Tighten the screw If machine or insulator is deformed cracked damaged or with color change due to overheating or ageing Visual inspection...

Страница 187: ...or insulator cracks due to overheat Visual inspection smell If there is any disconnection Visual inspection or measure with multimeter after removing wiring between 1 2 Resistor value should be within...

Страница 188: ...rews and press the connectors firmly in place If there is any peculiar smell and color change Visual inspection and smell If there is any crack damage deformation or corrosion Visual inspection If the...

Страница 189: ...Chapter 8 Maintenance and Inspections VFD B P Series 8 6 Revision April 2009 SW V1 00 This page intentionally left blank...

Страница 190: ...V f or sensorless vector control Output Frequency Resolution 0 01Hz Torque Characteristics Including the auto torque auto slip compensation starting torque can be 150 at 1 0Hz V f control 150 of rate...

Страница 191: ...nd not frozen Storage Transportation Temperature 20 o C to 60 o C Ambient Humidity Below 90 RH non condensing EnviromentalConditions Vibration Less than 20Hz 9 80665m s2 1G 20 to 50Hz 5 88m s2 0 6G Pr...

Страница 192: ...Revision April 2009 SW V1 00 B 1 Appendix B Accessories B 1 Dimensions for Heatsinks MKB PHC Applicable models VFD055B43P VFD075B43P VFD110B43P VFD150B43P 8 0mm 6 0...

Страница 193: ...Appendix B Accessories VFD B P Series B 2 Revision April 2009 SW V1 00 MKB PHC1 Applicable models VFD055B43P VFD075B43P VFD110B43P VFD150B43P...

Страница 194: ...Appendix B Accessories VFD B P Series Revision April 2009 SW V1 00 B 3 MKB PHD Applicable models VFD185B43P VFD220B43P VFD300B43P VFD370B43W P VFD450B43W P 8 0mm 6 0...

Страница 195: ...Appendix B Accessories VFD B P Series B 4 Revision April 2009 SW V1 00 MKB PHD1 Applicable models VFD185B43P VFD220B43P VFD300B43P 8 0mm...

Страница 196: ...0 1 125 40 25 18 5 10 281 4800W 32 4030 1 BR1K2W008 4 125 32 30 22 12 338 4800W 27 2 4030 1 BR1K2W6P8 4 125 27 2 40 30 16 497 6000W 20 4030 1 BR1K5W005 4 125 20 50 37 20 6 9600W 16 4045 1 BR1K2W008 8...

Страница 197: ...st damage due to frequent brake or in case the brake unit is continuously on due to unusual high input voltage Under these circumstances the thermal overload relay switches off the power to the drive...

Страница 198: ...Brake Resistors Dimensions are in millimeter Order P N BR300W250 BR400W150 Model no L1 L2 H D W Max Weight g BR300W250 215 200 30 5 3 60 750 BR400W150 265 250 30 5 3 60 930 Order P N BR500W100 BR1KW0...

Страница 199: ...ge DC 660 690 720 760 800 830 6V Input Rating DC Voltage 400 800VDC Heat Sink Overheat Temperature over 95 C 203 o F Alarm Output Relay contact 5A 120VAC 28VDC RA RB RC Protection Power Charge Display...

Страница 200: ...ories VFD B P Series Revision April 2009 SW V1 00 B 9 B 1 3 Dimensions for Brake Unit Dimensions are in millimeter inch 80 0 3 15 121 0 4 76 189 5 7 46 200 0 7 87 130 0 5 12 R3 3 R0 13 ACT YELLOW CHAR...

Страница 201: ...best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual EN61000 6 4 EN61800 3 19...

Страница 202: ...ing Remove any paint on metal saddle for good ground contact with the plate and shielding saddle the plate with grounding Saddle on both ends Saddle on one end The length of motor cable When motor is...

Страница 203: ...nction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 02 03 PWM carrier frequency NOT...

Страница 204: ...B P Series Revision April 2009 SW V1 00 B 13 B 2 1 Dimensions Dimensions are in millimeter and inch Order P N RF037B43BA 150 0 5 9 100 0 4 33 60 0 2 36 302 0 11 89 30 0 1 18 15 0 0 59 30 0 1 18 315 0...

Страница 205: ...Appendix B Accessories VFD B P Series B 14 Revision April 2009 SW V1 00 Order P N RF110B43CA 60 33 200 120 398 382 26 20 382 7 0...

Страница 206: ...Appendix B Accessories VFD B P Series Revision April 2009 SW V1 00 B 15 Order P N 08TDT1W4C4 Order P N 50TDS4W4C...

Страница 207: ...Appendix B Accessories VFD B P Series B 16 Revision April 2009 SW V1 00 Order P N 100TDS84C Order P N 150TDS84C...

Страница 208: ...n April 2009 SW V1 00 B 17 B 3 PG Card for Encoder B 3 1 PG02 Installation 1 3hp 2 2kW PG 02 Control board insulation spacer PG card terminals Plastic stand off 2 5hp 3 7kW PG 02 Control board insulat...

Страница 209: ...tion spacer B 3 1 1 PG Card and Pulse Generator Encoder 1 Basic Wiring Diagram R L1 S L2 T L3 NFB U T1 V T2 W T3 IM 3 Motor PG A B DCM PG 02 VFD B P VP 12V GND A B OC 5V TP 12V Factory Setting PG 02 a...

Страница 210: ...Terminal Descriptions 1 Terminals Terminal Symbols Descriptions VP Power source of PG 02 FSW1 can be switched to 12V or 5V Output Voltage 12VDC 5 200mA or 5VDC 2 400mA DCM Power source VP and input s...

Страница 211: ...vent interference Do not run control wires parallel to any high voltage AC power line 200 V and above b Connect shielded wire to DCM only c Recommended wire size 0 21 to 0 81mm2 AWG24 to AWG18 d Wire...

Страница 212: ...12V Output Voltage O P 0V VCC OC 5V TP 12V FSW2 FSW1 FSW2 FSW1 OC 5V TP 12V Open Collector O P 0V VCC FSW2 FSW1 OC 5V TP 12V FSW2 FSW1 OC 5V TP 12V Line Driver Q Q FSW2 FSW1 OC 5V TP 12V FSW2 FSW1 OC...

Страница 213: ...ssories VFD B P Series B 22 Revision April 2009 SW V1 00 PG 03 Control board PG card terminal plastic stand off insulation spacer 2 5HP 3 7kW PG 03 Control board plastic stand off PG card terminal ins...

Страница 214: ...2 2 PG Card and Pulse Generator Encoder 1 Basic wiring diagram Non Fuse Breaker NFB R L1 S L2 T L3 U T1 V T2 W T3 M 3 Motor PG A B 12V 0V PG 03 12V GND OC TP Factory Setting Connection between PG 03 a...

Страница 215: ...t power terminals Control circuit terminals VFD B P GND 5V 5V 0V DC power B 3 2 3 PG 03 Terminal Descriptions 1 Terminals Terminal Symbols Descriptions 12V Power Supply of the Encoder 12V Output Volta...

Страница 216: ...e to E only c Recommended wire size 0 21 to 0 81mm2 AWG24 to AWG18 d Wire length The Output Types of the Encoder Maximum Wire Length Wire Gauge Output Voltage 50m Open Collector 50m Line Driver 300m C...

Страница 217: ...VFD B P Series B 26 Revision April 2009 SW V1 00 4 Encoder types Output Types of the Encoder FSW2 Switch Output Voltage O P 0V VCC OC TP Open Collector O P 0V VCC OC TP Line Driver Q Q OC TP Complime...

Страница 218: ...FM ACM 10V AVI DCMMI5 FWD REV JOG 8 6 5 4 16 15 14 13 11 RC 01 Terminal block Wiring connections VFD B I O Block VFD B P Programming Pr 02 00 set to 1 Pr 02 01 set to 1 external controls Pr 02 05 set...

Страница 219: ...1 00 B 5 Remote Panel Adapter RPA 01 Remote panel adapter for VFDPU01 Mounting hole dimensions Dimensions are in millimeter Following is the mounting hole dimension of the plate for RPA01 Please choos...

Страница 220: ...5 52 5 0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 B 6 2 AC Output Reactor Recommended Value 460V 50 60Hz 3 Phase Inductance...

Страница 221: ...apacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring M1 M2 Mn reactor AC motor drive AC motor drive AC motor drive motor motor motor...

Страница 222: ...rt interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When power capacity...

Страница 223: ...4 30 22 40 30 22 50 37 30 460 V Series 60 45 4 50 Diagram B Power Supply Zero Phase Reactor MOTOR U T1 V T2 W T3 R L1 S L2 T L3 U T1 V T2 W T3 R L1 S L2 T L3 Power Supply Zero Phase Reactor MOTOR Dime...

Страница 224: ......

Страница 225: ...ix A for rated input current 3 phase Model Recommended no fuse breaker A VFD055B43P 30 VFD075B43P 40 VFD110B43P 50 VFD150B43P 60 VFD185B43P 75 VFD220B43P 100 VFD300B43P 125 VFD370B43W P 150 VFD450B43W...

Страница 226: ...current user defined units read and save etc Status Display Display the driver s current status Model Number STOP RESET Stops AC drive operation and reset the drive after fault occurred PU EXT PU Righ...

Страница 227: ...or until it s flashing then write the parameters from the digital keypad PU06 to AC drive If it has saved it will show the type of AC motor drive The specified parameter setting The actual value stor...

Страница 228: ...9 XX XX XX XXXXX END VFD PU06 Operation Flow Chart Program Error ERR Or Program Successful Press UP key to select SAVE or READ Press PROG DATA for about 2 seconds or until it is flashing then save par...

Страница 229: ...Appendix B Accessories VFD B P Series B 40 Revision April 2009 SW V1 00 This page intentionally left blank...

Страница 230: ...ed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time rati...

Страница 231: ...han the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T Acceleration ti...

Страница 232: ...of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85 cos Motor power factor normally...

Страница 233: ...e motor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor...

Страница 234: ...to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3 phase induction motor take the following precautions 1 The energy loss is greater than for an inverter...

Страница 235: ...rs 1 Pole changing Dahlander motor The rated current is differs from that of a standard motor Please check before operation and select the capacity of the AC motor drive carefully When changing the po...

Страница 236: ...riods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercia...

Страница 237: ...pment 5 Connect a noise filter at the input terminal of the AC motor drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no...

Страница 238: ...the power input terminal of AC motor drive or decrease high harmonic by multiple circuit 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent capacitor...

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