Delitek AS DT-200i Скачать руководство пользователя страница 3

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Delitek Waste Compactors – user -/service manual-rev 1.2

DT-200i “Green Ship” Waste Compactor – standard versions 3

Note: All following dimensions are in metric millimetres.

TABLE OF CONTENTS:

1.0

INSTALLATION INSTRUCTIONS ............................................................................... 4

1.1 Installation of the compactor to steel or wooden deck. ...................................................... 4

1.2 Connection to electric supply ............................................................................................. 5

1.3 Checking phase/el-motor direction of rotation ................................................................... 5

1.4 Changing the electric configuration ................................................................................... 6

1.5 Final preparation ................................................................................................................ 8

1.6 Installation procedure for detachable manometer .............................................................. 9

1.7 Access ramp ..................................................................................................................... 10

1.8 Disassembling the compactor ........................................................................................... 10

1.9 Pre- installation checklist ................................................................................................. 10

2.1 Instructions for use, DT-200i: .......................................................................................... 11

2.2 DT-200i General arrangement ......................................................................................... 12

2.3 C-200 container General arrangement ............................................................................. 13

2.4 Operating the compactor .................................................................................................. 14

3.0 USING HD PLASTIC BAGS IN THE CONTAINER ........................................................ 15

3.1 Plastic bags ....................................................................................................................... 15

3.2 Installing the HD Plastic bag in the container .................................................................. 15

3.3 Deploying full plastic bags ............................................................................................... 16

3.4 Using the bailing option. .................................................................................................. 17

3.5 Containers with aluminium covers ................................................................................... 20

4.0 HYDRAULIC SYSTEM...................................................................................................... 21

4.1 Hydraulic system DT-200i ............................................................................................... 21

4.2 Hydraulic piping diagram ................................................................................................. 22

5.0 ELECTRIC DIAGRAMS .................................................................................................... 23

5.1 400-480V .......................................................................................................................... 23

5.2 220-240V .......................................................................................................................... 24

5.3 660-690V .......................................................................................................................... 25

5.4 Electric panel, part 1 ......................................................................................................... 26

5.5 Electric panel, part 2 ......................................................................................................... 27

5.6 Wiring diagram 400V/230V (“Y” or “

∆

” configuration) ................................................. 28

6.0 SERVICE/MAINTENANCE ............................................................................................... 29

6.1 Service/Maintenance plan ................................................................................................ 29

6.2 Surface treatment .............................................................................................................. 29

7.0 TECHNICAL SPECIFICATIONS ...................................................................................... 30

7.1 DT-200i ............................................................................................................................ 30

8.0 SPARE PARTS AND HD PLASTIC BAGS ....................................................................... 31

8.1 Ordering information ........................................................................................................ 31

8.2 Service and technical information .................................................................................... 31

9.0 WARRANTY ....................................................................................................................... 32

9.1 General conditions ............................................................................................................ 32

10.0 TROUBLESHOOTING GUIDE ........................................................................................ 33

10.1 Troubleshooting ................................................................................................................. 33

11. APPENDIX 1 ....................................................................................................................... 35

11.1 DnV Certification ........................................................................................................... 35

12. APPENDIX 2 ....................................................................................................................... 36

12.1 Spare part list .................................................................................................................. 36

Содержание DT-200i

Страница 1: ...n Ship Waste Compactor standard versions 1 Model DT 200i Waste Compactor STANDARD VERSION User service manual Delitek AS Moloveien N 8432 ALSVAAG NORWAY Tel International 47 76 13 47 00 Fax Internatio...

Страница 2: ...les on the compactor house or other parts of the compactor that is not suited for a lifting operation 11 WARNING The safety distance for the compactor operator should be at least 1 meter No persons mu...

Страница 3: ...3 0 USING HD PLASTIC BAGS IN THE CONTAINER 15 3 1 Plastic bags 15 3 2 Installing the HD Plastic bag in the container 15 3 3 Deploying full plastic bags 16 3 4 Using the bailing option 17 3 5 Container...

Страница 4: ...Welding and work with angle grinders nearby the waste compactor must always be avoided as this will damage the protective oxidizing coating on the waste compactor This again will cause surface corrosi...

Страница 5: ...to electric supply Connection of el supply must de done by a qualified electrician Be sure to check that the voltage specified for the waste compactor complies with the el supply at site Check the vol...

Страница 6: ...ne to the other option This procedure must always be performed by a qualified electrician WARNING Be sure to completely disconnect the el supply to the waste compactor before rewiring starts Two impor...

Страница 7: ...ansformer must be bypassed Fig 6 shows a bypassed transformer The el supply to the el panel is parallel connected to the input el supply I e the voltage is not passing through the transformer at all T...

Страница 8: ...ing hydraulic oil level Check the oil level in the hydraulic oil tank The oil level should normally be between 55mm and 65mm up on the dipstick in the hydraulic oil tank Start the waste compactor and...

Страница 9: ...r pack see fig 8 4 Attach the manometer firmly on the screw thread coupling see fig 9 5 Switch on the main power supply to the waste compactor and run a few compaction tests with a fully loaded contai...

Страница 10: ...Do not attempt to lift the compactor by using any holes on the compactor house or other parts of the compactor that is not suited for a lifting operation Place the compactor on the exact mounting pos...

Страница 11: ...DT 200i waste compactor is not designed to handle solid materials such as metal bars timbre or wooden pallets etc This may lead to severe damages on the waste compactor It is also recommended to try...

Страница 12: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 12 2 2 DT 200i General arrangement Figure 12 Delitek DT 200i waste compactor...

Страница 13: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 13 2 3 C 200 container General arrangement Figure 13 Delitek C 200 container GA...

Страница 14: ...d Stop the compaction cycle remove the safety bar and remove the container from the compactor chamber IMPORTANT INFORMATION In case of any accident injury the emergency switch must be pushed immediate...

Страница 15: ...ardous waste category must never be deployed in the waste compactor The HD Plastic bags are specially designed for the C 200 containers and can be ordered from Delitek AS See chapter 8 0 for ordering...

Страница 16: ...s is an easy and very fast method for sealing the bag You can of course also use other methods such as standard brown packaging tape or just tie it with rope whatever is most convenient NOTE For colle...

Страница 17: ...steps 1 2 below you will also need one similar piece to put on top of the bale right before strapping This in order to keep the waste collected after the strapping procedure is finished You may then...

Страница 18: ...ing straps on the rear hooks on top of the press plate Then tread it in the channel underneath the press plate and finally attach the straps in the front hooks on top of the press plate see fig 22 Rol...

Страница 19: ...rds you Pull up the loose ends on the floor and knit them firmly to the loop ends as shown in fig 25 Step 9 Close the door on the container attach the safety bar and close the hatch of the compactor R...

Страница 20: ...n open deck the cover will avoid that the waste will be spread out of the container by wind and heavy weather 3 Covers on all containers will seal the waste inside strongly reduce the fire hazard onbo...

Страница 21: ...rpm Rated current 220V 6 5A 380V 3 7A 440V 2 8A 690V 2 0A Starting torque 2 4M A Starting current 5 3 I A Net weight 15 3 Kg Pump HPI 2 ccm gear pump Adjustable safety valve 0 315 bar Hydraulic oil re...

Страница 22: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 22 4 2 Hydraulic piping diagram Figure 28 Hydraulic piping diagram...

Страница 23: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 23 5 0 ELECTRIC DIAGRAMS 5 1 400 480V Figure 29 Electric diagram 400 480V...

Страница 24: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 24 5 2 220 240V Figure 30 Electric Diagram 220 240V...

Страница 25: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 25 5 3 660 690V Figure 31 Electric Diagram 660 690V...

Страница 26: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 26 5 4 Electric panel part 1 Figure 32 Electric panel part 1...

Страница 27: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 27 5 5 Electric panel part 2 Figure 33 Electric panel part 2...

Страница 28: ...0i Green Ship Waste Compactor standard versions 28 5 6 Wiring diagram 400V 230V Y or configuration Figure 34 Wiring diagram for el motor Note see chapter 1 3 for more information regarding changing of...

Страница 29: ...il similar or in conformance with Nuto Nuto H32 Esso Univis N32 Check the hydraulic pump while in operation Observe whether there are any unusual sounds vibrations problems or leaks Check the hydrauli...

Страница 30: ...TIONS 7 1 DT 200i Volume 0 2 m container volume 180 litres Loading opening 650 mm x 260 mm Total height incl plunger 1958 mm External dimensions W x D x H 680 mm x 705 mm x 1958 mm Length of stroke 60...

Страница 31: ...parts for Delitek waste compactors can be ordered from Delitek AS or any of our agents Address Delitek AS Moloveien N 8432 ALSVAAG NORWAY Tel 47 76 13 47 00 Fax 47 76 13 42 77 E mail mail delitek no U...

Страница 32: ...description of the problem and the serial number of the unit this is engraved on the nameplate found on the right side of the waste compactor Proof of purchase must be presented in the form of an ori...

Страница 33: ...rity switch in the hatch is not activated Close the loading hatch properly Solenoid valve or coils on the hydraulic aggregate may be defect An authorized electrician must inspect and measure the coils...

Страница 34: ...orced to operate with insufficient hydraulic oil level air pockets may have occurred in the system Check and refill oil as described above Start the waste compactor and run the compaction cycle a few...

Страница 35: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 35 11 APPENDIX 1 11 1 DnV Certification Figure 35 DNV Certificate...

Страница 36: ...tic coils DT 100 14 12 00 Contactor LCID09P99A DT 100 14 11 Control lamp DT 100 01 05 06 Magnetic coil ATOS 17 7 DT 100 01 05 02 Magnetic coil Diplomatic 20 5 DT 100 01 Hydraulic acregate complete DT...

Страница 37: ...Delitek Waste Compactors user service manual rev 1 2 DT 200i Green Ship Waste Compactor standard versions 37...

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