Delitek Waste Compactors – user -/service manual-rev 1.2
DT-200i “Green Ship” Waste Compactor – standard versions 29
6.0 SERVICE/MAINTENANCE
6.1 Service/Maintenance plan
NOTE:
For every service interval and other regular controls: function test of safety switches
and emergency stop function must be performed by qualified personnel only.
After the first 4-6 weeks :
•
Check the oil level in the hydraulic oil tank. The oil level should normally be between
55mm and 65mm up on the dipstick.
•
Check the el-panel for damages or leaks inside.
•
Cables, hydraulic hoses, guide pistons, gaskets and sealing on el-panel and motor are
checked and tightened up if necessary
•
Check the hydraulic pressure by reading the manometer. See section 1.4 for installation
procedure of the manometer and the preset pressure value.
After 12 months (Main service every 12 months):
•
Repeat the service points for the initial 4-6 months service.
•
Disconnect electricity and remove the remove the hydraulic power pack cover and piston
cover. See also section 1.5 for this procedure.
•
Inspect the hydraulic oil from the hydraulic unit (take a sample). If there are signs of
pollution, please change the oil. Use a hydraulic oil similar or in conformance with Nuto
Nuto H32/Esso Univis N32.
•
Check the hydraulic pump while in operation. Observe whether there are any unusual
sounds, vibrations, problems or leaks.
•
Check the hydraulic piston and compactor for cracks or damages.
•
Check hydraulic hoses for cracks and leaks.
•
Function tests of safety switches in hatch and emergency stop function are performed.
The compaction cycle is supposed to stop immediately after the hatch is opened.
•
Let a certified electrician check all el-connections inside el-panel and on the motor.
•
The guide pistons may be lubricated with silicone spray.
Note:
Do not use lubrication oil or grease.
•
Check the functionality of the gas pistons on the hatch and wheels on container(s).
6.2 Surface treatment
In order to keep a nice and shining surface, it is very important that the waste compactor is
washed and cleaned with regular intervals, and at least once every second month. This is to
avoid discolouring and corrosion.
Wash the compactor with a strong neutral detergent (for industrial use). Acid washing of extra
exposed parts may also be done. Be sure to take all necessary precautions and read the data
sheet for the detergent and any acid wash very carefully before use. It is recommended to use a
high-pressure washer in order to flush the compactor after washing.
Note:
Avoid flushing directly on the el-locker and el-motor.
