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1.1 About the installation instructions

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1.1.1 General purpose

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1.1.2 Intended users of the Installation instructions

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1.1.3 List of technical documentation for AGC 150

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1.2 Warnings and safety

1.2.1 Safety during installation and operation

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1.2.2 Disable the breakers and the engine start

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1.2.3 Factory settings

1.2.4 Electrostatic discharge

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1.2.5 Data security

1.3 Legal information

1.3.1 Third party equipment

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1.3.2 Warranty

1.3.3 Disclaimer

1.3.4 Copyright

2. Product description

2.1 General description

2.1.1 General description

2.1.2 Controller variants

3. Mounting

3.1 AGC 150 mounting and dimensions

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3.1.1 Dimensions

3.1.2 Tools and materials

3.1.3 Mounting instructions

4. Hardware

4.1 AGC 150 hardware

4.1.1 Rear side connections

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5. Wiring

5.1 Wiring overview

5.1.1 Wiring overview

5.2 AC connections

5.2.1 AC connections

5.2.2 I4 current

5.2.3 Current transformer ground

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5.2.4 Voltage measurement fuses

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5.2.5 Analogue inputs

5.3 DC connections

5.3.1 Digital inputs

5.3.2 Digital outputs

5.3.3 Breaker wiring

5.3.4 Power supply and start

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5.4 Communication

5.4.1 CAN bus power management system

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5.4.2 CAN bus engine communication

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5.4.3 Modbus

INSTALLATION INSTRUCTIONS UK

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Содержание AGC 150

Страница 1: ...Advanced Genset Controller AGC 150 Installation instructions DEIF A S Frisenborgvej 33 DK 7800 Skive Tel 45 9614 9614 Fax 45 9614 9615 info deif com www deif com Document no 4189341185A ...

Страница 2: ... 2 1 1 General description 6 2 1 2 Controller variants 6 3 Mounting 3 1 AGC 150 mounting and dimensions 7 3 1 1 Dimensions 7 3 1 2 Tools and materials 7 3 1 3 Mounting instructions 8 4 Hardware 4 1 AGC 150 hardware 9 4 1 1 Rear side connections 9 5 Wiring 5 1 Wiring overview 13 5 1 1 Wiring overview 13 5 2 AC connections 14 5 2 1 AC connections 14 5 2 2 I4 current 16 5 2 3 Current transformer grou...

Страница 3: ...ctions when developing the system s wiring diagrams and operators may find it useful to refer to the Installation instructions while troubleshooting 1 1 3 List of technical documentation for AGC 150 Document Contents Product sheet Short description Controller applications Main features and functions Technical data Protections Dimensions Data sheet General description Functions and features Control...

Страница 4: ...ted DANGER Unintended breaker closing can cause deadly and or dangerous situations Disconnect or disable or block the engine start before connecting the controller power supply Do not enable the engine start until after the wiring and controller operation are thoroughly tested DANGER Unintended engine starts can cause deadly and or dangerous situations 1 2 3 Factory settings The controller is deli...

Страница 5: ...rsonnel If opened anyway the warranty will be lost 1 3 3 Disclaimer DEIF A S reserves the right to change any of the contents of this document without prior notice The English version of this document always contains the most recent and up to date information about the product DEIF does not take responsibility for the accuracy of translations and translations might not be updated at the same time ...

Страница 6: ...stem for synchronising projects island applications or running parallel to mains The AGC 150 is an economical solution for genset builders who need a flexible generator protection and controller for small to large genset applications The AGC 150 contains all necessary 3 phase measuring circuits and all values and alarms are presented on the sunlight readable LCD display screen 2 1 2 Controller var...

Страница 7: ... or 5 mm flat Tighten the fixing screw clamps torque 0 15 N m 1 3 lb in Wire stripper pliers and cutters Prepare wiring and trim cable ties CAUTION Do not use power tools during the installation Too much torque will damage the the screw clamps and or the controller housing Materials required for mounting and wiring Materials Used for Four screw clamps Mounting the controller in the front panel Wir...

Страница 8: ...Mounting instructions The controller is designed for mounting in the panel front Max panel thickness 4 5 mm 0 18 in Panel cutout Width 218 5 mm 8 60 in Height 158 5 mm 6 24 in Tolerance 0 3 mm 0 01 in 1 Insert the controller in the panel 2 Insert the screw clamps Click 3 b 1 3 b 2 3 b 3 3 b 4 3 Tighten the screw clamps to 0 2 Nm INSTALLATION INSTRUCTIONS UK Page 8 of 22 ...

Страница 9: ...olt Meas curr UL cUL Supply Protection 2034610001 AGC 150 100 690VAC 50 60 Hz UL cUL max 600VAC 1A or 5A 0 3VA Use listed or R C XODW2 8 CT 12 24 IP65 Controller type Genset controller Mains controller BTB controller CT side Gen Mains Bus A A side Gen Mains Bus A B side BB Mains BB Bus B AC connection Ethernet TCP IP USB B Service port Ind Cont Eq Type 1 2KD2 BEWARE OF HIGH VOLTAGE ON TERMINALS 62...

Страница 10: ...U CANbus Terminal Text Function Technical data 19 GND Common Must be grounded to Engine GND 20 In Analogue input R I U 21 In Analogue input R I U 22 In Analogue input R I U 23 In Analogue input R I U 24 Pos Tacho 25 SCR Tacho 26 Neg Tacho 27 High CAN A ECU Not isolated 28 Data GND CAN A ECU Not isolated 29 Low CAN A ECU Not isolated 30 High CAN B PMS Isolated 31 Data GND CAN B PMS Isolated 32 Low ...

Страница 11: ...ble application dependent also used for BTB ON Negative switching only 100 Ω 50 GB TB off Configurable application dependent also used for BTB OFF Negative switching only 100 Ω Table 4 6 Plug 6 Analogue output Terminal Text Function Technical data 51 GOV Voltage or PWM output Isolated 52 GOV Voltage or PWM output Isolated 53 Not used 54 AVR Voltage output Isolated 55 AVR Voltage output Isolated Ta...

Страница 12: ...side 69 L3 B side Table 4 9 Plug 9 PC connection Description Function Technical data USB connection Service port USB B Table 4 10 Plug 9 Modbus connection Description Function Technical data RJ45 Modbus TCP IP connection Ethernet INSTALLATION INSTRUCTIONS UK Page 12 of 22 ...

Страница 13: ...back K2 GB feedback P T MB off GB TB on GB TB off CAN B PMS Low High Data GND RS485 Port 2 Data GND Data A Data B Data GND USB Eternet Figure 5 2 Typical wiring for mains 120 s2 s1 P2 P1 s2 s1 P2 P1 P2 P1 s2 s1 USB Eternet 120 120 P1 P2 s1 s2 MB TB K2 K1 L1 L2 L3 N L1 L2 L3 N 56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69 1 2 4 5 6 7 19...

Страница 14: ...acho Analogue output Engine start Analogue input Supply DC DC L4 s1 L4 s2 AC voltage B side AC voltage A side MB off GB TB on GB TB off CAN B PMS Low High Data GND Data GND Data A Data B Data GND RS485 Port 1 RS485 Port 2 Fuses F1 F4 F5 2 A MCB c curve F2 6 A MCB c curve F3 4 A MCB b curve 5 2 AC connections 5 2 1 AC connections The AGC 150 can be wired up in three phase single phase or split phas...

Страница 15: ... L1 L2 L3 N L1 L2 L3 F5 F4 When three phase distribution systems are used the neutral line N is only necessary if it is a three phase neutral system If the distribution system is a three phase system without neutral then do not connect the terminals 62 and 66 Single phase application L1 N L1 N F5 G 62 63 64 65 66 67 68 69 N L1 N L1 F4 INSTALLATION INSTRUCTIONS UK Page 15 of 22 ...

Страница 16: ...phase L1 L3 L1 L3 N L1 L3 N G 62 63 64 65 66 67 68 69 N L1 L3 N L1 L3 F5 F4 Fuses F4 F5 2 A MCB c curve 5 2 2 I4 current Neutral earth current or Mains power 56 57 58 59 60 61 L1 L2 L3 N L4 s1 L4 s2 L1 L2 L3 N G P1 P2 s1 s2 P2 P1 s2 s1 P2 P1 s2 s1 INSTALLATION INSTRUCTIONS UK Page 16 of 22 ...

Страница 17: ... injury or death 5 2 4 Voltage measurement fuses If the wires cables must be protected with fuses use max 2 A slow blow fuses dependent on the wires cables to be protected 5 2 5 Analogue inputs Analogue input All sensors must be wired to the Engine GND 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GND In In In In A R V Engine GND Analogue tacho input MPU Connect the cable shield to terminal 25 SCR Do ...

Страница 18: ... 31 32 Pos SCR Neg Tacho Analogue tacho input NPN 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Pos SCR Neg Tacho Analogue tacho input PNP 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Pos SCR Neg Tacho INSTALLATION INSTRUCTIONS UK Page 18 of 22 ...

Страница 19: ...5 46 47 48 49 50 In In In In In In In In MB on MB off GB TB on GB TB off In order to be EN60255 compliant when wiring is more than 10 m a 4007 diode must be connected on each input 5 3 2 Digital outputs 8 9 10 11 12 13 14 15 16 17 18 DC Out Out Out Out Out Out MB on MB off GB TB on GB TB off F3 Fuse F3 4 A MCB c curve INSTALLATION INSTRUCTIONS UK Page 19 of 22 ...

Страница 20: ...B off GB TB on GB TB off K1 K2 K3 K4 F3 L1 L2 L3 N L1 L2 L3 N G GB MB K1 K2 K3 K4 Continuous breaker wiring 8 9 10 11 12 13 14 15 16 17 18 DC MB on MB off GB TB on GB TB off K1 K3 F3 L1 L2 L3 N L1 L2 L3 N G GB MB K1 K3 Fuse F3 4 A MCB b curve INSTALLATION INSTRUCTIONS UK Page 20 of 22 ...

Страница 21: ...munication 5 4 1 CAN bus power management system 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PMS Hi PMS Sh PMS Lo AGC 150 AGC 150 AGC 150 120 120 PMS Hi PMS Sh PMS Lo PMS Hi PMS Sh PMS Lo Recommended cable Belden 3105A or equivalent 24 AWG 0 5 mm2 twisted pair shielded impedance 120 Ω 40 mΩ m min 95 shield coverage INSTALLATION INSTRUCTIONS UK Page 21 of 22 ...

Страница 22: ... than 10 m terminal 28 must be connected to GND 5 4 3 Modbus 1 A 1 GND 1 B 2 A 2 GND 2 B 33 34 35 36 37 38 Scada PLC 120 Scada PLC 120 Recommended cable Belden 3105A or equivalent 24 AWG 0 5 mm2 twisted pair shielded impedance 120 Ω 40 mΩ m min 95 shield coverage In order to be EN60255 compliant when wiring is more than 10 m the terminals 34 and 37 must be connected to GND INSTALLATION INSTRUCTION...

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