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1.  CONTROLLER SPECIFICATIONS

Dayliff SmartCon 2 is a high specification multifunction electronic twin-pump controller 
designed for a wide variety of operating conditions in borehole, wastewater, booster and 
general  water  supply  applications.  Controllers  are  fitted  with  a  digital  display  that 
indicates both operating and fault parameters and can be programmed using panel 
buttons for various functions. They are available for single phase up to 2.2kW and three 
phase up to 11kW motors, configuration to a particular motor size being effected by 
adjustments to the maximum running current. Particular features include:-
 

•  Inbuilt incoming mains supply MCB switch and individual contractors for each 

pump.

 

•  Multifunction LCD display indicating pump operating status, voltage, current, 

fault indicators and hours run.

 

•  An Inbuilt protection for motor current overload, phase loss, voltage imbalance, 

over/under voltage, phase reversal and pump short cycling.

 

•  In built dry run protection or level sensor connections for electrodes, float switch 

or pressure switch.

 

•  Pump start/stop time delay function and multiple system configuration options for 

duty/standby,  alternate  duty  cycling  and  parallel  operation  with  auto  trip 
changeover operating cycles.

 

•  Pump start and stop options determined by different level and pressure settings.

 

•  Digital  connectivity  interface  for  BMS  application  (Modbus  RS485 

communication port).

Congratulations on selecting a Dayliff Smartcon 2. It is manufactured 
to the highest standards and if installed and operated correctly will 
give many years of efcient and trouble free service. Careful reading 
of  this  Installation  Manual  is  therefore  important  and  any  queries 
should be referred to the equipment supplier. 

Voltage Display
Area

Fault Displaying
Area

Ampere 
Displaying 
Area

Pump Running
Status Displaying
Area

Содержание SMARTCON 2

Страница 1: ...SMARTCON 2 INTELLIGENT PUMP CONTROLLER Installation Operating Manual...

Страница 2: ......

Страница 3: ...Input Output Wiring 6 4 2 2 Single Phase Input Output Wiring 6 4 3 Parameter Calibration and Calibration Clearing 7 4 3 1 Parameter Calibration for Pump A B 7 4 3 2 Parameter Calibration Clearing for...

Страница 4: ...N 18 5 1 Manual Auto Mode 18 5 2 Pump Operation 18 5 3 Historical Fault Display 18 5 4 Pump Running Hours Display 19 5 5 Communication Link and Remote Monitoring 19 6 Trouble Shooting 20 7 Terms of Wa...

Страница 5: ...Inbuilt protection for motor current overload phase loss voltage imbalance over under voltage phase reversal and pump short cycling In built dry run protection or level sensor connections for electrod...

Страница 6: ...e A 0 37 2 2 5 5 2 2 302 240 120 4 11 2 24 3 SmartCon 2 3Ph 11kW 2 SYMBOLS AND WARNINGS The electrical panel must be used exclusively for the purpose and function as speci ed in design Misuse of this...

Страница 7: ...mote monitor 4 Terminals for temperature probe 5 Passive dry contacting point 6 MCB for electrical connection to the power supply 7 Terminals to electrical pump 8 9 Main board Transformer board 10 AC...

Страница 8: ...not connected High Full pressure in the pipeline or pressure tank Network connection error not connected A Normal network B Voltage Trip voltage of over voltage 3 3 Smartcon Technical Characterstics T...

Страница 9: ...s and in a dry and sheltered location in observance of the stated protection rating IP Avoid areas with mechanical shock corrosive gases and liquids extreme heat and cold salt mist corrosion rain and...

Страница 10: ...term normal and stable operation Working Temperature Environment Factor Requirements Working Humidity Degree of Protection Install Position Vibration 0 0 25 C to 55 C 20 to 90 RH IP54 Vertical Less t...

Страница 11: ...et the running voltage and current for protection of the pump This is done after the successful pump installation or during pump maintenance Ensure the pump and all pipe network is functioning normall...

Страница 12: ...4 5 Installation of Temperature Sensor To connect the temperature sensor the motor must have a thermal switch embedded in the motor windings Connect the thermal switch with the NC normally closed cont...

Страница 13: ...t can be configured using this controller Pressure Boosting Mode Emptying Mode Water Transfer Mode Sewage Pump with piggyback float switch Mode Pressure Boosting Mode Water Transfer Mode Emptying Mode...

Страница 14: ...essages Graphic Application For booster application using pressure switch and pressure tank Enables simultaneous operation of two pumps when the pressure demand is high Pressure Booster Mode Water Tra...

Страница 15: ...A B Normal Pressure Demanding When the Pressure in the pipeline is lower than the setting of pressure switch B the controller will run a single pump until the pressure reaches the setpoint of pressur...

Страница 16: ...Switches on Delivery Pipeline and Level Electrodes on Source Tank Low Water Level in Source Tank Delivery Tank Full High Pressure in Pipeline or Pressure Tank Low Pressure in Pipeline or Pressure Tan...

Страница 17: ...1 float switch A Down level the controller will only run one pump Reaches Probe 4 float switch A Up level the single pump stops running Varies from Probe 1 Probe 4 float switch A Down level Up level...

Страница 18: ...Water Transfer Mode with Delivery Tank Water Level Float Switches Low Water Level in Source Tank Source Tank Full Low Water Level on Delivery Tank Delivery Tank Full Fig 20 Meaning of Messages and Gra...

Страница 19: ...ises to Probe 4 Float Switch B Up level and a single pump is running the controller will run the second pump to drain the water till the level declines to Probe 2 Float Switch A B Down Level then both...

Страница 20: ...ct the drainage sewage pump from rust and the impeller being jammed due to extended periods of inactivity In Auto Mode if the SmartCon Controller detects that both pumps have been inactive for 10 days...

Страница 21: ...pump A stops When the water level rises again and float switch A B rises to up level controller will alternate to run pump B Automatic changeover due to pump fault When pump A breaks down during oper...

Страница 22: ...er 10 seconds count down NOTE 4 18 While the pump s is in operation in case of occurrences like dry run overload under voltage and other failures the controller will immediately stop the pump s The co...

Страница 23: ...Time Icon S N of Failure Failure Sequence Number NOTE To display Pump B faults use the instructions as above but press instead 5 4 Pump Running Hours Display Fig 30 Manual Mode Fig 31 Runs hours for P...

Страница 24: ...ated current pump is in over load protection state Check pump impeller or bearing Pump impeller is jammed pump motor dragging pump bearing broken Flashing of PUMP NO CALIBRATION Cut off power supply r...

Страница 25: ...is not same and the difference is more than 15 21 Check and reconnect power and pump cable Loose wires or no connections on the controller and or pump Report to the power utility company Flashing OVE...

Страница 26: ...excludes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause be...

Страница 27: ......

Страница 28: ...INS497A 04 22 www davisandshirtliff com...

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