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READING STATION OVERVIEW

PRODUCT REFERENCE GUIDE

BM1210 MODBUS TCP IP65 MODULE

93ACC1849

BA100 DIN RAIL ADAPTERS

93ACC1821

BA900 TWO CABLE GLANDS PANEL

93ACC1847

BA300 M12 3P F. PANEL CONN. (SERVICE)

93ACC1877

BA400 M12 3P M. PANEL CONN. (EXT.POWER)

93ACC1853

BA500 M12 4P F. PANEL CONN. (TRIGGER)

93ACC1854

BA600 M12 5P F. PANEL CONN. (ID-NET OUT)

93ACC1855

BA700 M12 5P M. PANEL CONN. (ID-NET IN)

93ACC1856

DISPLAY

KIT, VGA / USB INTERFACE PANEL

93A201204

KIT, MONITOR/KEYBRD/BRKT/USB HUB

93ACC0126

CBL,EXT,10FT,USB MOUSE/KEYBOARD

93ACC0108

CABLE,INTERFACE 10FT (MONITOR EXTENSION)

1000014572

CABLE,INTERFACE 25FT (MONITOR EXTENSION)

1000014574

MISCELLANEOUS

AV7000 Controller Key

93A201206

FAN GUARD

93ACC0193

AV7000 Double Fan Kit

890000030

For AV7000 applications, the CBX Fieldbus modules listed above are only used with the
CBX800 Gateway.

Description

Part Number

Содержание AV7000

Страница 1: ...AV7000 PRODUCT REFERENCE GUIDE Linear CAMERA...

Страница 2: ...ions please let us know via the Contact page Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu rate however Datalogic shall not be liab...

Страница 3: ...on Description 1 General View 1 Field Procedure Quick Cross Reference 2 Reading Station Overview 2 Image Acquisition 3 Pulsed Illumination 4 Applications 5 Model Description 6 AV7000 and AI7000 Versio...

Страница 4: ...onnection Block Diagrams 48 Single Head AV7000 with DM3610 49 Easy DM3610 and AV7000 49 Single Head AV7000 with RangeFinder 50 Single Head AV7000 with LCC 75xx Light Curtain Kit 50 Multi Head AV7000 w...

Страница 5: ...103 AV7000 Timing and Distance Diagrams 111 Bottom Upstream AV7000 Configuration 112 Fixed Focus NONE 113 Focusing with a Light Curtain 114 Focusing with a Light Curtain and S80 115 Focusing with an...

Страница 6: ...iagnostics Multiple Camera Viewer Multi Viewer 216 Diagnostics Multiple Symbol Viewer 217 Diagnostics Log Viewer Decoder 218 Diagnostics Log Viewer Real Time Process 219 Diagnostics Scope Calibration...

Страница 7: ...R 7 AV7000 FEATURES 286 LED Indicators 286 AV7000 LEDs 286 AI7000 Illumination LEDs 288 Control Panel Buttons 288 Setting up WebSentinel PLUS in the AV7000 289 Using WebSentinel to View AV7000 Images...

Страница 8: ...E GENIUS viii AV7000 LINEAR CAMERA Replacing an AV7000 Camera 324 Replacing AV7000 with a Failed Memory Card 326 Connecting a defaulted AV7000 back into a Cluster 329 CHAPTER 10 TECHNICAL FEATURES 332...

Страница 9: ...res that may be useful in improving maintaining or enhancing the performance of the hardware or software being dis cussed This symbol identifies a hazard or procedure that if incorrectly performed cou...

Страница 10: ...Hover over the Support Service menu for access to Services and Technical Support REFERENCE DOCUMENTATION The documentation related to the AV7000 camera system management is listed below S60 Series In...

Страница 11: ...tions RISK GROUP EXEMPT LED emission according to EN 62471 Avoid staring at the LEDs as one would with any very strong light source such as the sun A safety device is included that switches the LED il...

Страница 12: ...eference contacts Since April 20th 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assess ment of the risk s This evaluation was carrie...

Страница 13: ...been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide rea sonable protection against harmful interfere...

Страница 14: ...European directives applicable to Datalogic products require inclusion of an adequate analysis and assess ment of the risk s This evaluation was carried out in relation to the applicable points of the...

Страница 15: ...is a high performance linear camera with an integrated image pro cessing system dedicated to automatic code identification on moving parcels This chapter introduces the basic concepts necessary for ca...

Страница 16: ...minating the target codes to be acquired Most reading system applications use a network of multiple cameras All linear cameras need to know the moving speed of the targets to be acquired so the convey...

Страница 17: ...enerally the CBX510 will be used In cases where Fieldbus is required the CBX800 will be needed A typical reading station will also include Power Supply Systems The AV7000 requires a 24 Vdc power suppl...

Страница 18: ...the trigger source detects it but with a certain delay depending on the distance between the trigger device and the view line and the far distance of the view line for each AV7000 in the Array the vie...

Страница 19: ...ly designed for industrial applications requiring high reading performance such as Low aspect ratio barcodes Codes covered by plastic film Codes with a large depth of field Codes within a wide field o...

Страница 20: ...7000 cameras are available in versions that differ depending on the optical resolution focus range while the AI7000 illuminators differ depending on the illuminated reading width AV7000 Camera Model D...

Страница 21: ...0 800 SHORT RED LIGHTING SYS 934001100 AI7000 1100 MEDIUM RED LIGHTING SYS 934001110 AI7000 1500 LONG RED LIGHTING SYS 934001120 AI7000 800W SHORT WHITE LIGHTING SYS 934001200 AI7000 1100W MEDIUM WHIT...

Страница 22: ...934001210 AI7000 1500W LONG WHITE LIGHTING SYS 934001220 AV7000 ACCESSORIES EXTERNAL DEFLECTION MIRRORS EMK NVS 800 EXT MIRROR 800 MM 93A201111 EMK NVS 1100 EXT MIRROR 1130 MM 93A201110 EMK NVS 1500 E...

Страница 23: ...RECEIVER 95ACC2140 CS A1 02 G 03 M12 4 P 3M EMITTER 95A251280 CS A1 02 G 05 M12 4 P 5M EMITTER 95A251270 CS A1 02 G 10 M12 4 P 10M EMITTER 95A251390 WIRE CONN COMPACT 3COND 12 28AWG 890003099 TACHOMET...

Страница 24: ...O CBX CABLES CBL AV7 100 M16 IP67 CABLE TO CBX 3M 93A050072 CBL AV7 101 M16 IP67 CABLE TO CBX 5M 93A050073 CBL AV7 102 M16 IP67 CABLE TO CBX 10M 93A050074 CBX CBX100 CONNECTION BOX COMPACT 93A301067 C...

Страница 25: ...NN ID NET OUT 93ACC1855 BA700 M12 5P M PANEL CONN ID NET IN 93ACC1856 DISPLAY KIT VGA USB INTERFACE PANEL 93A201204 KIT MONITOR KEYBRD BRKT USB HUB 93ACC0126 CBL EXT 10FT USB MOUSE KEYBOARD 93ACC0108...

Страница 26: ...e of one package and the leading edge of the next In irregular package applications the photoelectric sensor assists in main taining the package footprint so that the AV7000 camera will only scan and...

Страница 27: ...ons inside the controlled height and width Versions with trimmer adjustment and optic synchronism between emitter and receiver unit are available Area sensors also help avoid multiple triggers on irre...

Страница 28: ...nging from 150 to 2500mm with 5m operating distances for high resolution versions or 10m for low resolution versions Digital resolution is 12mm or 35mm while relative measurement precision is 6mm or 2...

Страница 29: ...5 serial interface It comes with a cable mounting bracket and non reflective plate See Setting Up the DK501 S80 Distance Kit on page 243 Distance Kit DK 501 DISTANCE KIT W RS485 CABLE 3M 93ACC0175 Ran...

Страница 30: ...nts for the packages that pass below it See Set ting Up the DM3610 Dimensioner on page 247 for information on setting up the DM3610 For complete information about the features and capabilities of the...

Страница 31: ...SPRI START STOP ANTI ROLL BACK 93ACC0104 PGD100 NON CONTACT SPEED DETECTOR The PGD100 is a non contact position measurement device or Speed Detector consist ing of a Controller and Sensor Array s It i...

Страница 32: ...ECTION BOX MODULAR 93A301087 BM100 Backup Module Memory 93ACC1808 BA100 DIN Rail Mounting Kit 93ACC1821 BA200 Bosch Frame Mounting Kit 93ACC1822 BA300 M12 3PF Service Connector Aux port 93ACC1877 BA50...

Страница 33: ...pplications may require you to combine an AV7000 system with an SC5000 Con troller and accompanying scanners DS8110 and DX8210 Datalogic offers special interoperability features for this type of confi...

Страница 34: ...k the contents of the shipping cartons against the packing list Record all product serial numbers Electrical Installation must be performed b Qualified Service technicians ONLY Proce dures may involve...

Страница 35: ...ystem When installing several AV7000s take care to position them so that no laser beam or LED illumination enters the reading window of other barcode reading devices in the system This condition could...

Страница 36: ...MECHANICAL INSTALLATION 22 AV7000 LINEAR CAMERA Be sure to retain shipping boxes and packing material for use if the unit needs to be returned to Datalogic for any reason...

Страница 37: ...rror to its brackets 10 Mount the height sensor AS1 Light Curtain RangeFinder DM3610 Dimensioner or S85 11 Mount the photoelectric sensor to the mounting structure optional 12 Mount the tachometer to...

Страница 38: ...y application specific documentation provided Vibration Limitations See Chapter 10 Technical Features on page 332 The AV7000 is a sealed unventilated unit Mounting the unit with 300 mm 12 in of cleara...

Страница 39: ...and communication wiring must cross make their intersection perpendicular Avoiding sharp wire bends or loops which can affect performance Proper grounding limits the effects of noise due to Electroma...

Страница 40: ...nd Posi tioning The vision system components and in particular the mounting brackets have been designed for installation onto standard Bosch and 80 20 frame profiles extrusions and accessories 60x60 m...

Страница 41: ...l Illuminator Body Width x Distance Between Rail Slots with Rising Brackets x Distance Between Rails without Rising Brackets Short 845 mm 945 mm 37 2 in 885 mm 34 8 in Medium 1150 mm 1250 mm 49 2 in 1...

Страница 42: ...5 universal main brackets 2 ST 0326 universal support brackets 2 ST 0344 universal rising brackets 4 M8x8 bolts for support to main bracket assembly 8 M8x12 bolts for illuminator to main bracket assem...

Страница 43: ...ALLATION SEQUENCE PRODUCT REFERENCE GUIDE 29 AV7000 AI7000 Top Bottom Mounting Bracket Assembly and Mounting Both Top and Bottom Camera positions require the same pre assembly of the Illumina tor Brac...

Страница 44: ...same 1 Mount the cooling fan to the AV7000 camera See section Mounting the AV7000 Camera to the AI7000 Illuminator 2 Pre assemble the Illuminator brackets according to the application 3 Mount the bra...

Страница 45: ...nted to its brack ets The Support Bracket green in the figure passes through the Main Bracket blue Then the Main Bracket is bolted to the Rising Bracket positioning the Pivot Bolt and Position Locking...

Страница 46: ...the application 3 Mount the bracket to the station frame 4 Place the lower end of the illumination on the bottom bracket and then tilt the top end of the illumination in line with the top bracket 5 L...

Страница 47: ...r AV7000 Bracket Angles Standard camera bracket angles are shown below The YELLOW bolt indicates the lock ing position between the Main Bracket blue and Rising Bracket red In most applications the vie...

Страница 48: ...MECHANICAL INSTALLATION 34 AV7000 LINEAR CAMERA...

Страница 49: ...INSTALLATION SEQUENCE PRODUCT REFERENCE GUIDE 35...

Страница 50: ...AV7000 LINEAR CAMERA Alternative Camera Mounting Between Rails In some cases when you need to save space the AV7000 Camera and deflection mirror can be mounted directly between the rails without the...

Страница 51: ...Camera is shipped without the cooling fan attached to the top of the hous ing Before mounting the camera to the illuminator first mount the fan to the camera housing as shown below To mount the cooli...

Страница 52: ...le and the Locater Pin into the Locater Pin Hole See illustration below 4 Push the camera in place against the back of the illumination and secure it by turning a mounting bolt through the camera hous...

Страница 53: ...ator and image view to be angled for precise image capture Deflection mirrors are mounted much like the illuminations and use the same Rising Bracket with a modified Main Bracket The illustration belo...

Страница 54: ...justment bolts on the bracket at one end of the mirror to relieve any stress on the mirror 3 Re tighten the bolts If the mirror still seems to be stressed loosen and re tighten the bolts of the opposi...

Страница 55: ...INSTALLING THE DEFLECTION MIRROR PRODUCT REFERENCE GUIDE 41...

Страница 56: ...y be necessary to install side mounted AV7000 Cameras and deflec tion mirrors on the inside of the mounting structure closer to the conveyor as shown below Notice that to achieve a 15 degree locking a...

Страница 57: ...INSTALLING THE DEFLECTION MIRROR PRODUCT REFERENCE GUIDE 43...

Страница 58: ...from vertical However the angle must be set up manually because there is no locking hole in the bracket for this angle Using an electronic angle finder tilt the mirror 41 degrees off the horizontal a...

Страница 59: ...rors must be mounted parallel to the reader and at the correct distance to allow for proper focus and the highest read rate Reference the system s application drawing for dis tances A and B shown in t...

Страница 60: ...MECHANICAL INSTALLATION 46 AV7000 LINEAR CAMERA...

Страница 61: ...d by Qualified Service Technicians Only Proce dures may involve exposure to high voltage A trained and authorized technician must perform these procedures Do not attempt to perform any electrical inst...

Страница 62: ...Finder to the CBX connection box 6 Wire the tachometer to the CBX connection box 7 Wire serial ports to the CBX connection box if needed 8 Connect the M12 end of the Ethernet cable to the barcode read...

Страница 63: ...TYPICAL CONNECTION BLOCK DIAGRAMS PRODUCT REFERENCE GUIDE 49 Single Head AV7000 with DM3610 See section for AV7000 power supply connections Easy DM3610 and AV7000...

Страница 64: ...ELECTRICAL INSTALLATION 50 AV7000 LINEAR CAMERA Single Head AV7000 with RangeFinder Single Head AV7000 with LCC 75xx Light Curtain Kit...

Страница 65: ...TYPICAL CONNECTION BLOCK DIAGRAMS PRODUCT REFERENCE GUIDE 51 Multi Head AV7000 with Two DK501 Sensors and LCC 75xx Light Curtain...

Страница 66: ...ELECTRICAL INSTALLATION 52 AV7000 LINEAR CAMERA Controller Client Array with DM3610...

Страница 67: ...TYPICAL CONNECTION BLOCK DIAGRAMS PRODUCT REFERENCE GUIDE 53 Controller Client Array with RangeFinder...

Страница 68: ...ELECTRICAL INSTALLATION 54 AV7000 LINEAR CAMERA Controller Client Array with LCC 75xx Light Curtain Kit...

Страница 69: ...TYPICAL CONNECTION BLOCK DIAGRAMS PRODUCT REFERENCE GUIDE 55 AV7000 in Hybrid Configuration...

Страница 70: ...g must cross make their inter section perpendicular Avoid running power and data wiring parallel to each other If possible maintain one of the following separations between the power and data wiring 3...

Страница 71: ...ies DC power via cable to POWER connector on AV7000 3 FANS Supplies DC power to AI7000 illumination fan units AV7000 Camera 4 FAN Supplies DC power to AV7000 fan unit 5 I O Provides connection to CBX...

Страница 72: ...wiring from the barcode reader s connector panel through the wiring channels if available on the Datalogic mounting structure when interconnecting cables to other devices If a connector is not in use...

Страница 73: ...supply wiring the pin outs of the AV7000 camera power connector are provided below 24V 4A MAX POWER Input Unit Connector shown Mating cable connec tor 4 PIN M12 TYPE MALE 4 PIN M12 TYPE FEMALE MALE 4...

Страница 74: ...BL AV7 10x from the AV7000 IO connector A PWR 480B is able to power One AI7000 illuminator including the AV7000 camera which is powered via this unit and one CBX510 with all the standard sensors When...

Страница 75: ...Function White 1 GND Green 2 24 Vdc Red 3 24 Vdc Black 4 GND The CBX510 connection box receives power through the CBL AV7 10x from the AV7000 IO connector The AI7000 series illuminators are supplied...

Страница 76: ...water tight seals after the cables have been inserted Insulation on individual wires should be removed to expose 13 mm 0 5 in of bare metal before inserting into the pin block DO NOT connect a separat...

Страница 77: ...between standalone or master cam eras and a Host Various Fieldbus modules can be installed in the CBX800 The master camera communicates through its main serial interface to the CBX800 which must be p...

Страница 78: ...f you are terminating more than one wire in a single terminal cut off any tinned ends and twist the wires together before inserting them into the terminal If you are terminating more than one wire in...

Страница 79: ...g diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block Photoelectric Sensor to CBX510 NPN You must use...

Страница 80: ...ELECTRICAL INSTALLATION 66 AV7000 LINEAR CAMERA Photoelectric Sensor to CBX510 PNP...

Страница 81: ...X800 INITIAL CONFIGURATION PRODUCT REFERENCE GUIDE 67 AS1 Area Sensor to CBX510 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly shaped objects AS1 Area Se...

Страница 82: ...EAR CAMERA Encoder Tachometer Wiring to CBX510 Encoder Tachometer Wiring for NPN Output to CBX510 Some Photocraft tachometers may have a different color coding V Red or White Orange Signal White or Wh...

Страница 83: ...ONFIGURATION PRODUCT REFERENCE GUIDE 69 Encoder Tachometer Wiring for PNP Output to CBX510 Some Photocraft tachometers may have a different color coding V Red or White Orange Signal White or White Blu...

Страница 84: ...rom DM3610 CBX510 to AV7000 FOCUS SER When using a DM3610 dimensioner for focusing the DM3610 s CBX box must be wired to the focus serial FOCUS SER port of the master AV7000 using a flying lead to M12...

Страница 85: ...lock for wiring relays as needed for external acces sories Schematics for Isolated and Non Isolated digital outputs are provided below Outputs 1 3 Maximum Voltage 30 Vdc Collector Current pulse 130 mA...

Страница 86: ...et Shield jumper to FILTERED Earth 6 Set DEVICE CHASSIS GROUNDING to Earth 7 Set POWER Switch to ON In order for a standalone or Master AV7000 to initialize properly it must be connected to a CBX100 O...

Страница 87: ...1 Set HOST RS485HD TERM switch to OFF 2 Set Power Source Selector jumper to FROM SOURCE 3 Set Shield jumper to FILTERED Earth 4 Insert jumper wire in pin block from REF to ID one jumper in either blo...

Страница 88: ...re proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block Photoelectric Sensor to CBX100 and CBX800 NPN You must use shiel...

Страница 89: ...CBX100 CBX510 CBX800 INITIAL CONFIGURATION PRODUCT REFERENCE GUIDE 75 Photoelectric Sensor to CBX100 CBX800 PNP...

Страница 90: ...ELECTRICAL INSTALLATION 76 AV7000 LINEAR CAMERA AS1 Area Sensor to CBX100 CBX800 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly shaped objects PNP Output...

Страница 91: ...RENCE GUIDE 77 Encoder Tachometer Wiring to CBX100 CBX800 Encoder Tachometer Wiring for NPN Output to CBX100 CBX800 Some Photocraft tachometers may have a different color coding V Red or White Orange...

Страница 92: ...78 AV7000 LINEAR CAMERA Encoder Tachometer Wiring for PNP Output to CBX100 CBX800 Some Photocraft tachometers may have a different color coding V Red or White Orange Signal White or White Blue Ground...

Страница 93: ...ring from DM3610 CBX100 CBX800 to AV7000 Focus Serial When using a DM3610 dimensioner for focusing the DM3610 s CBX box must be wired to the focus serial FOCUS SER port of the master AV7000 using a fl...

Страница 94: ...following wiring diagrams illustrate the different types of serial communications available via the CBX100 pin block It is very important that you make the proper pin connections RS232 with No Handsh...

Страница 95: ...red as shown Relay Configuration for CBX100 800 The CBX100 CBX500 includes an OUTPUTS block for wiring relays as needed for external accessories e Genius Modify Relays window includes options for outp...

Страница 96: ...ELECTRICAL INSTALLATION 82 AV7000 LINEAR CAMERA Unpowered Outputs...

Страница 97: ...CBX100 CBX510 CBX800 INITIAL CONFIGURATION PRODUCT REFERENCE GUIDE 83 Powered Outputs...

Страница 98: ...ers tachometers and photo electric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR 3 The Shield wires from the Encoder Tachometer and photoelectric sensor cables a...

Страница 99: ...atistics can be monitored local to a scan point or tunnel and the monitor keyboard and mouse can be used to change parameters without the need of an external computer To install the optional VGA USB I...

Страница 100: ...ectors inside the camera 4 Connect the VGA cable on the back of the VGA USB Interface Panel Kit to the VGA connector inside the back of the camera 5 Connect the USB cable on the back of the VGA USB In...

Страница 101: ...its corners 8 Attach the monitor to the VGA port and the combination keyboard mouse to the USB port MONITOR KEYBRD BRKT USB HUB KIT 93ACC0126 9 Reapply power to the AV7000 Camera When the camera is p...

Страница 102: ...fter completing the installation confirm that the AV7000 reader s and CBX connec tion box have been properly installed mechanically and electrically Use the Installation Sequence at the beginning of t...

Страница 103: ...w diagnostics for the system The e Genius enables you to con figure fine tune and monitor your scanning system operations Prerequisites Before setting up your AV7000 or multi camera barcode reader sys...

Страница 104: ...op down list 7 Select METRIC or IMPERIAL from the Units drop down list 8 Click Log On If the user name and password are valid the application enables all functions available to the user and displays t...

Страница 105: ...t your PC s IP Address to 192 168 0 146 7 In the Subnet mask field type 255 255 255 0 8 Click Okay Windows 10 1 In the search box type Network and Sharing Center 2 Select Change adapter settings 3 Sel...

Страница 106: ...additional setup features Entering Text Using the Text Entry Tool In cases where text needs to be entered to create message headers trailer custom mes sages or for other reasons the Text Entry Tool p...

Страница 107: ...e Welcome page provides important product information as well as three ways to find specific help information Contents and Search To display contextual help for a current window 1 Click the Help icon...

Страница 108: ...during initial setup to configure your scanning system If necessary you can later make modifications to the configuration using the same menu selections including Modify Settings System Info on page 9...

Страница 109: ...ed below System Info Tunnel Information Number of Cameras Detected Displays the number of cameras found in the system Position Sensor Detected Displays the type of Position sensor Indicates whether it...

Страница 110: ...details about that specific device See Device Details below IP Address Displays the Sync network IP address of the unit used for camera to camera communication Camera Position Selections are Not Assi...

Страница 111: ...nute or 19812 mm per minute or 19 8 meters per minute Total Packages The total number of packages detected by the presence sensor including errors Valid Reads The total number of successful code reads...

Страница 112: ...ion addressing MAC Address A media access control address MAC address of a device is a unique identifier assigned to a network interface controller NIC for communications at the data link layer of a n...

Страница 113: ...ERENCE GUIDE 99 Diagnostic Messages Real Time Processor Details Online Indicator Green Online connected and recognized in the cluster Gray Unit not connected unit not seen by master Yellow Online but...

Страница 114: ...of a network segment Software Type Describes the type of software on the device Typically this will indicate STANDARD or a customer name if your software is custom Software Version Identifies the vers...

Страница 115: ...s Modify Settings Global Settings Operating Mode on page 103 Modify Settings Global Settings Object Detection on page 121 Modify Settings Global Settings Barcode Settings on page 122 Modify Settings C...

Страница 116: ...E GENIUS 102 AV7000 LINEAR CAMERA...

Страница 117: ...ysical parameters for your system including encoder trigger conveyor and position sensor attributes In AV7000 systems you may have both a trigger and a position sensor Operating Mode is where you set...

Страница 118: ...orm Enter the Encoder Wheel Circumference in the field provided and select the in or mm option Enter the Pulses Revolution in the field provided See the table below for values Click Submit to save the...

Страница 119: ...s available when Physical Encoder is set to Enabled above Direct Encoder Select Disable or Enable from the drop down list Direct encoder is a high resolution encoder tachometer used in start stop appl...

Страница 120: ...nput pins Trigger Debounce Enter the Trigger Debounce distance in the field provided If you chose a position sensor this option is not available This distance must be a positive value and is the minim...

Страница 121: ...tain position sensors Position Sensor Transmit Delay Enter the distance the distance it takes for the Position Sensor to prepare the focusing data for the AV7000 s focus The focus delay value in the D...

Страница 122: ...istance is the distance it takes for the Position Sensor to prepare the focusing data for the AV7000 focus The focus Delay value in the DM3610 must match This value cannot be smaller than the minimum...

Страница 123: ...system parcels are separated by at least the minimum spacing distance along the direction of travel there is at most one parcel across the conveyor at a time therefore there is only one parcel presen...

Страница 124: ...ifies For the leading edge the transmit distance must be greater than the size of the scanning plus the longest box going through the system Distance to Transmit Point Enter the distance from the loca...

Страница 125: ...cument identifies the distance timing between the photo sensor position sen sor and AV7000 camera It includes Distance from trigger source to position sensor Distance from position sensor to AV7000 DM...

Страница 126: ...age 114 Focusing with a Light Curtain and S80 on page 115 Focusing with a RangeFinder on page 117 Focusing with a Single DM3610 on page 118 Focusing with a Dual DM3610 System on page 119 Bottom Upstre...

Страница 127: ...AV7000 TIMING AND DISTANCE DIAGRAMS PRODUCT REFERENCE GUIDE 113 Fixed Focus NONE Identifier Item 1 Item 2 Distance Time Standard in Metric m s f m A Trigger Source AV7000 5 or 10...

Страница 128: ...E GENIUS 114 AV7000 LINEAR CAMERA Focusing with a Light Curtain Identifier Item 1 Item 2 Distance Time Standard in Metric m s f m A Trigger Source Light Curtain 5 127 B Light Curtain AV7000 12 305...

Страница 129: ...a Light Curtain and S80 Software version 2 16 0 0 or later Identifier Item 1 Item 2 Distance Speed Standard in Metric m s f m A Trigger Source S80 1 5 127 B S80 1 S80 2 5 or 127mm C S80 2 Light Curtai...

Страница 130: ...E GENIUS 116 AV7000 LINEAR CAMERA Focusing with an S80 Identifier Item 1 Item 2 Distance Speed Standard in Metric m s f m A Trigger Source S80 1 5 127 B S80 1 S80 2 1 25 4 C S80 2 AV7000 12 305...

Страница 131: ...NG AND DISTANCE DIAGRAMS PRODUCT REFERENCE GUIDE 117 Focusing with a RangeFinder Identifier Item 1 Item 2 Distance Speed Standard in Metric m s f m A Trigger Source RangeFinder 5 127 B RangeFinder AV7...

Страница 132: ...gger Source DM3610 5 127 B DM3610 Scanline Focus Xmit Point 5 127 B note The B distance number is inserted into the Focus Transmit Point in the DM3600 and the Position Sensor Transmit Delay in the AV7...

Страница 133: ...DM3610 1 5 127 B DM3610 Scanline 1 DM3610 2 1 5 to 10 38 to 254 C DM3610 Scanline 1 Focus Xmit Point B 10 B 254 C note The C distance number is inserted into the Focus Transmit Point in the DM3600 and...

Страница 134: ...E GENIUS 120 AV7000 LINEAR CAMERA...

Страница 135: ...ec tion The Object Detection window opens 2 Enter the minimum and maximum detection size settings for object length mm in width and height in the fields provided 3 Select Disabled or Enabled from the...

Страница 136: ...ons to the system barcode settings using the menu selections including click on the menu item to access that help window Modify Settings Global Settings Barcode Settings Barcode Settings Table on page...

Страница 137: ...ation in the form as described below Top Panel Displays a list of barcodes that have been added to the system with the following columns Idx Select an option button for the row barcode you wish to edi...

Страница 138: ...h String Rule Select Disable Match or Do Not Match from the drop down list This parameter defines the matching rule according to which a code can be transmitted Match All codes matching the Pattern Ma...

Страница 139: ...de 41pO123253 OPTIONS Code 128 Enable 7DR Check Digit Select the check box to enable 7DR Check Digit Transmit Start Stop Char s Select the check box to enable transmission of start and stop characters...

Страница 140: ...ted Transmit Check Digit Select the check box to enable transmission of the Check Digit A check digit is a character that is transmitted at the end of the data It is the remainder of an equation that...

Страница 141: ...zone EAN 13 EAN 5 UPC A Short Margin Select the check box to enable Available for Code 128 Code GS1 128 Interleaved 2 of 5 Code 39 Code GS1 128 EAN UPC CODABAR and Code 39 This option deals with an i...

Страница 142: ...code symbologies It allows transmitting the code start character Disabled The character is not selected Lower Case The character is transmitted in lower case Upper Case The character is transmitted in...

Страница 143: ...he drop down and select from the following Normal Speed Decoding Maximum Speed Decoding Code Module Size Enter the number of code modules in the field provided This field defines the size in micromete...

Страница 144: ...e Select Omnidirectional Expanded Limited Expanded Stacked or Stacked from the drop down list These options are available when reading GS1 DataBar stacked type barcodes this parameter can be enabled t...

Страница 145: ...0 will read Code Combination Select Single Label Standard Multi Label Logical Combination or Code Collection from the drop down list The Code Combination parameter selects the decoding mode for the ba...

Страница 146: ...only if none of the codes are read Up to 50 codes can be collected See Barcode Configuration Code Collection on page 144 Based on your code combination selection different fields will become availabl...

Страница 147: ...the Barcode Settings Table and not all of the codes are read within a trigger cycle a single Global No Read message is transmitted to the host Local No Read s Message This option is used when Standard...

Страница 148: ...be null Replacement Char Click to activate the Text Entry Tool and enter the substitution character to replace all the stripped ones Click Submit to save your text to the origin window text field or...

Страница 149: ...barcode reader is unable to decode one or more barcodes in the reading phase Local No Read s Message This option is useful when one or more codes are not read in the reading phase or when more codes...

Страница 150: ...display the Strip Filter Settings options This is a second level filter that when enabled allows eliminating characters not managed by the host Strip All Non Printable Chars SSelect the check box to...

Страница 151: ...t fields 1 Enter the appropriate information in the form as described below Minimum 1D Code Height Enter the minimum code height in the field provided mm in Code Combination Logical Combination has be...

Страница 152: ...ore barcodes in the reading phase Local No Read s Message This option is useful when one or more codes are not read in the reading phase or when more codes than the expected number set by the configur...

Страница 153: ...d any code39 and I2of5 are ignored If Code 128 is not read if Code39 is read it goes in the field and I2of5 is ignored If Code 128 and Code30 are not read if i2of5 is read it goes in the field Group L...

Страница 154: ...p Equal priority operator vertical line Codes separated by this operator have the same priority and if both codes are read a Multiple Read will result The only difference from the implicit pattern str...

Страница 155: ...inator X Header Global No Read Message Terminator X X Header Code 128 data Data Packet Separator Code 128 data Terminator If Multiple Read Message is enabled and a third label belonging to the Code 12...

Страница 156: ...39 Code label setting 4 UPC A Decoded Code Symbology Output Message First Label 1 Second Label 1 Third Label 1 Label 2 Header Global No Read Message Terminator X Header Global No Read Message Terminat...

Страница 157: ...ator X Header Global No Read Message Terminator X X Header Global No Read Message Terminator X X X Header Code93 DPS First decoded code Multiple Read Mes sage string Terminator X X X Header First deco...

Страница 158: ...ase Local No Read s Message This allows the user to define a specific no read message for each enabled symbology This option is useful when one or more codes are not read in the reading phase or when...

Страница 159: ...nt Char If strip filter is not enabled click to activate the Text Entry Tool and enter the substitution character to replace all the stripped ones Click Submit to save your text to the origin window t...

Страница 160: ...mmended if the element size of your bar code is less than 10 mil Enable Precise Label Orientation Select the check box to enable precise label orientation Code and Background Color Select Black on Whi...

Страница 161: ...by Datalogic Support Lowering this value narrows the area of data that is sent to the decode engine Setting this number too low may cause the filter to truncate the bar code data resulting in no reads...

Страница 162: ...s 1 In the menu tree under Modify Settings navigate to Global Settings Communica tions Transports The Transports window opens 2 Enter the appropriate information in the form as described below Transpo...

Страница 163: ...ble when Data Output Protocol Advanced is selected See Protocol Index Settings on page 152 CRISPANT Delay Request Message When unchecked the request message gets sent at start of trigger Select this c...

Страница 164: ...to the Crisplant CSC message specifications S2000 CMC The Protocol Index message syntax is fixed according to the Crisplant CMC message specifications Scanner ID Select Datalogic NVS9000 AV7000 Accu...

Страница 165: ...t Enter a time value in seconds to define the amount of time between two message transmissions If the input timeout expires and no transmission has occurred the Heartbeat message will be transmitted S...

Страница 166: ...or the Custom Counter Module this parameter selects the starting counter value Selections a number from 0 to 9999 Counter Direction Select Up or Down from the drop down list to set the counter directi...

Страница 167: ...ce of a package is detected Delay Request Message When unchecked the request message gets sent at start of trigger Select this check box and the request message will be delayed by the Reference Edge a...

Страница 168: ...erver TCP Client UPD or UDP Multicast from the drop down list Device Select Select a listed named device from the drop down list Select the AV7000 in the tunnel that will provide the multi cast messag...

Страница 169: ...enting the package reference number n n n max 3 digits from 0 to 255 Extended Parcel Identifier A string representing the package reference number max 3 digits from 0 to 255 appended to the Timestamp...

Страница 170: ...e Saving Index Number Select a number from the drop down list These numbered selections are defined in Image Savings Images Settings Protocol Index Settings See Protocol Index Settings above Also see...

Страница 171: ...from a third party scale needs to be attached to a barcode relating to a package Protocol Index Setup Example Configure the transport connections in Global Settings Communications Transports 1 Naviga...

Страница 172: ...Entry Tool to create the Header and Terminator in this example STX and ETX 9 Select a length for the message from the Length Type drop down list In this exam ple Variable Length is selected 10 Use th...

Страница 173: ...in Distance between Two Consecutive Objects text field This specifies the minimum distance in mm between two consecutive packages It is used to compensate for imprecision in the Distance from Protocol...

Страница 174: ...ndex from the Global Items drop down list 7 Select 2 in this example from the Transports drop down list This was selected as the Idx in Global Settings Communications Transports see above Finally test...

Страница 175: ...PRODUCT REFERENCE GUIDE 161 4 Again run the small package through the system...

Страница 176: ...E GENIUS 162 AV7000 LINEAR CAMERA 5 In this view the scale information has been received and your package weights 23 lbs...

Страница 177: ...l Settings Output Format Use Output Format to format messages Output Format Standard Formatter on page 164 Output Format Advanced Formatter on page 167 Protocol Index Setup Example on page 157 Advance...

Страница 178: ...sed to separate barcodes in the reading phase For this reason it is very useful when the Multi Label parameter has been enabled If selected they occur within the Code Field and are transmitted after e...

Страница 179: ...output message Custom This selection activates a list of Custom Code ID strings allowing the user to define an identifier string for each code symbology The string will be included in the output mess...

Страница 180: ...E GENIUS 166 AV7000 LINEAR CAMERA 3 When you have finished making changes click Update to save or click Reset to revert to the previously saved values...

Страница 181: ...der Click on this link to open the Message Builder Advanced Formatter Message Building Examples on page 172 window Global Alignment Select None Left or Right from the drop down list When you activate...

Страница 182: ...up to 128 bytes can be defined Characters from NUL 00H to 7EH can be used Global Scale Type Select Metric Imperial or Encoder Units from the drop down list Metric Metric length units are used Imperia...

Страница 183: ...in the form as described below Advanced Formatter Index The number displayed represents the Advanced Formatter n Item that was being modified in the Advanced Formatter Definition window Message n Item...

Страница 184: ...n the related position Total Read Count Indicates how many times the code has been read by all barcode readers present in the network during the same reading phase X Position X coordinate for the code...

Страница 185: ...ed to the previous generated code Next Code The text string will be linked to the next generated code Code Related Item Options Item Alignment Select None Left or Right from the drop down list Item Al...

Страница 186: ...three messages 1 Navigate to Modify Settings Global Settings Communications Transports The Transports window opens 2 Select the Serial option button 1 3 Select the Enable check box 4 Select Advanced...

Страница 187: ...communicating to 1 in this example 11 Select Advanced from the Data Output Protocol drop down list 12 Select an index number from the Advanced Formatter Index In this example 1 is selected 13 Click U...

Страница 188: ...the Transports window Advanced Formatter Index selection in the previous steps 3 For the Header click to activate the Text Entry Tool and select STX Start of Text and click Submit 4 For the Terminato...

Страница 189: ...k Add 7 Select Global from the Item Type drop down list 8 Select Sequence Number from the Global Item drop down list 9 Select Right from the Item Alignment drop down list 10 Enter 2 in the Item Alignm...

Страница 190: ...tor click to activate the Text Entry Tool select the hyphen and click Submit 14 Click Add 15 Select Code Related from the Item Type drop down list 16 Select Code from the Code Related Item drop down l...

Страница 191: ...p down list 24 Select 2 from the Code Definition Number drop down list in this example repre senting code39 25 Click Add 26 Select String from the Item Type drop down list 27 To create a hyphen separa...

Страница 192: ...rmatter window opens 2 Select 2 to build Message 2 from the Select an Advanced Formatter to Modify drop down list This was set in the Transports window Advanced Formatter Index selection in the previo...

Страница 193: ...15 Click Add 16 Select String from the Item Type drop down list 17 To create a comma separator click to activate the Text Entry Tool select the comma and click Submit 18 Click Add 19 Select Global fr...

Страница 194: ...our system Int his example the system is set up to read two barcodes code 1 ad Code 128 4 40 char acter barcode and code 2 is set up as a Code 39 10 character barcode 2 In e Genius navigate to Diagnos...

Страница 195: ...m images are saved There are four configurable image destinations available To edit the Destination Settings 1 In the menu tree under Modify Settings navigate to Global Settings Image Saving Destinati...

Страница 196: ...the destination directory Directory Splitting Enable Select the check box to enable directory splitting Enabling this parameter causes the destination directory to be split into subdirectories contai...

Страница 197: ...ies of the Saving path are numbered consecutively 1 2 3 etc Max Number of Files per Directory Enter the number of files allowed in each subdirectory Destination Directory Maintenance Enable Select the...

Страница 198: ...ings window to configure where and how images are saved To edit the Image Settings 1 In the menu tree under Modify Settings navigate to Global Settings Image Sav ing Image Settings The Image Settings...

Страница 199: ...ed You can also add a negative to increase margin For example 100 adds 100 pixels Metadata Select Disabled Embedded or External File from the drop down list Disabled Metadata not used Embedded Metadat...

Страница 200: ...own list Image Name Item n Item Type Select an Image Name item type from the drop down list including Parcel ID Uses the parcel ID as the Image Name Image Specific String Uses the image string entered...

Страница 201: ...he message Counter Uses a counter as described below Counter Module Enter the number maximum for the counter before it turns over to start at 1 again Alignment Select None Left or Right from the drop...

Страница 202: ...u tree under Modify Settings navigate to Global Settings Time Syn chronization The Time Synchronization window opens 2 Enter the appropriate information in the form as described below Time Servers SNT...

Страница 203: ...ings using the same menu selections including Modify Settings Device Settings Camera Name Device Info on page 190 Modify Settings Device Settings Camera Name Mounting on page 191 Modify Settings Devic...

Страница 204: ...ce changed this name will appear in the System Info page and the Device Settings menu tree Serial Number Displays the serial number sent by the device Ethernet Ports These fields are not editable Sync...

Страница 205: ...rting or mirroring the image sent by the camera This function is used to set the object movement with respect to the camera mounting position i e camera position Top Back It is used to change a revers...

Страница 206: ...g point This field is automatically filled in during the static calibration of the unit Calibration Wizard but may be changed during dynamic calibration Aligns the AV7000 to the focus source Global Ga...

Страница 207: ...on Illumination Settings Illumination Pre Power Enable Select the check box to enable This puts the illumination in a power saving mode that allows it to power up to full mode faster Illumination Stay...

Страница 208: ...e LPI should match the DPI at the far scanning point This matching of the DPI to the LPI assures the pixels are not out of square which can cause a no read Focusing Focus Mode Select Profile or Fixed...

Страница 209: ...re Value If Fixed is selected this sets a fixed exposure time to optimize the quality of the acquired image Fixed Gain Value This option is only used for testing It should be set to Normal for regular...

Страница 210: ...the appropriate information in the form as described below Use Global Configuration Select the check box when using a serial focus device for one or more cameras Baud Rate Select a value from 1200 to...

Страница 211: ...0 to 115200 from the drop down list Baud Rate is the transmission speed in a communication line Data Bits Select 7 or 8 from the drop down list Data Bits is a parameter indicating the number of bits c...

Страница 212: ...cameras Baud Rate Select a value from 1200 to 115200 from the drop down list Baud Rate is the transmission speed in a communication line Data Bits Select 7 or 8 from the drop down list Data Bits is a...

Страница 213: ...ions are made available IP Address Enter the device Internet Protocol IP network address in the field provided Consult your network administrator to obtain a new address Available only in static IP mo...

Страница 214: ...obtain a new address Available only in static IP mode when DHCP is not selected Subnet Mask Enter the device subnet mask address in the field provided Consult your network administrator to obtain a n...

Страница 215: ...string command to route to your network To edit the Image Port settings 1 In the menu tree under Modify Settings navigate to Modify Settings Device Set tings Camera N Ethernet Advanced Routing The Adv...

Страница 216: ...unimportant information and therefore overwrite important information Verbose Mode Enable Select the check box to verbose logging When disabled the debug log will provide data for Critical Errors Warn...

Страница 217: ...camera information Basic Logging Click the link to return to the basic Logging window Verbose Mode Enable Select the check box to verbose logging When disabled the debug log will provide data for Crit...

Страница 218: ...ters in several categories including Everyone Process Manager Status Monitor Log Manager Config Manager Package Collector FPGA Decode Engine Host Web Manager Communication Image Saving Master Image Sa...

Страница 219: ...Status on page 211 Diagnostics Serial Comm Status on page 212 Diagnostics Device Tracking on page 213 Diagnostics Image Viewer on page 214 Diagnostics Multiple Camera Viewer Multi Viewer on page 216 D...

Страница 220: ...m is running To access the System Status window 1 In the menu tree under Diagnostics click System Status The System Status window opens 1 From the System Status window the following information is ava...

Страница 221: ...fully read since last reset Reset Counts button Click to reset the counts to zero Camera Statistics Statistics for each system camera are shown in rows with the following columns Online Green indicate...

Страница 222: ...s Package Information The following information is displayed Trigger Tachometer information for each phase Volumetric general package size position Shadowing Indicates camera spacing and whether there...

Страница 223: ...ach device in the system To access the System Health window 1 In the menu tree under Diagnostics click System Health The System Health win dow opens 2 Select a device from the drop down list to view i...

Страница 224: ...gnostics The Network Diag nostics window opens 4 Enter the IP Address of the remote device you want to communicate with and click the ping button to send a message to that device 5 Click route button...

Страница 225: ...eter or trigger sources It also identifies the status of relay output 1 and 2 To access the Input Output Status window 1 In the menu tree under Diagnostics click Input Output Status The Input Output S...

Страница 226: ...view the serial data being received by the camera from the focusing device To access the Serial Comm Status window In the menu tree under Diagnostics click Serial Comm Status The Serial Comm Status wi...

Страница 227: ...int data transmit message sequence number and etc To access the Device Tracking window 1 In the menu tree under Diagnostics click Device Tracking The Device Tracking win dow opens 2 Click Start for a...

Страница 228: ...e line in the image to indicate the Focusing Data Transition Point which should align with the leading or trailing edge of the corner of the box The White Level is displayed based on where the cursor...

Страница 229: ...wer open click Start and run the box through the system 8 Zoom in to the captured image of the Dynamic Focus Target so one of its circles fills the screen 9 With the mouse cursor click and drag a grap...

Страница 230: ...number of images shown depends on the number of AV7000 cameras in the tunnel array To access the Multiple Camera Viewer 1 In the menu tree under Diagnostics navigate to Multiple Camera Viewer The Mul...

Страница 231: ...gs Barcode Settings Table See Modify Settings Global Settings Barcode Settings Barcode Settings Table on page 123 To access the Multiple Symbol Viewer 1 In the menu tree under Diagnostics navigate to...

Страница 232: ...hometer and trigger event information To access the Log Viewer Decoder window 1 In the menu tree under Diagnostics click Log Viewer Decoder The Log Viewer Decoder window opens 2 Click Connect to view...

Страница 233: ...under Diagnostics click Log Viewer RT The Log Viewer RT win dow opens 2 Click Show at the top of the window to view a Logging Enables table of processes 3 Select the check boxes related to the named p...

Страница 234: ...e focusing mechanism To access the Scope Calibration Check window 1 In the menu tree under Diagnostics click Scope Calibration Check The Scope Calibration Check window opens 2 To zoom click on the rig...

Страница 235: ...ick Stop Acquiring to freeze the scope 3 Click Enable Calibration to reveal the calibration sliders 4 Select the Illumination Correction Enable to modify illumination settings 5 Click and move the sli...

Страница 236: ...ultiple Read Stop After Next No Read 3 Select Left to Right or Right to Left from the Conveyor Direction drop down list to shift the orientation 4 Select the Use STD standard Analysis or Use Custom An...

Страница 237: ...PRODUCT REFERENCE GUIDE 223 6 Click Legend to view a color key for the Conveyor View animation Click Home to return to Modify Settings System Info...

Страница 238: ...View to be available 7 Access Device Settings Camera_1 Logging and the logging window will open 8 Select the checkbox to enable Protocol Index Logging 9 Click Update to save your changes 10 Access Gl...

Страница 239: ...PRODUCT REFERENCE GUIDE 225 12 Click Update to save your changes...

Страница 240: ...window 1 In the menu tree under Diagnostics click Network Diagnostics The Network Diag nostics window opens 2 Enter the IP Address of the remote device you want to communicate with and click the ping...

Страница 241: ...within your system To access the View OnCamera Storage window 1 In the menu tree under Diagnostics click View OnCamera Storage The View OnCam era Storage window opens 2 Click on Parent Directory 3 All...

Страница 242: ...de system software or download system log information Utilities Advanced Cluster Configuration on page 229 Utilities Backup Restore Parameters on page 230 Utilities Software Upgrade on page 232 Utilit...

Страница 243: ...The enabled columns not grayed out show the AV7000 cameras currently online in the system If a camera is not online grayed out you can still select it for action To Swap Two Cameras in the same tunne...

Страница 244: ...on of the window click Download The parameter file is downloaded by the browser to the PC 3 From the Restore Upload to the Device section of the window click Browse or Choose File in Chrome From the f...

Страница 245: ...current password You can click Show Password to reveal what the password is that you are entering Click Hide Password to hide it again 3 Enter the new password and confirm the new password 4 Click Sub...

Страница 246: ...ibility check check box if you are certain the software is newer than that currently installed on the system 5 Select Force SW package to all camera s in the cluster to update all of the cameras with...

Страница 247: ...lick RTP Operating System history to view RTP Real Time Processing software revision historical information about the Real Time Processing OS 9 Click Download to save a copy of the installed software...

Страница 248: ...indow to download system information logs to your PC To use the Download Logs function 1 In the menu tree under Utilities click Download Logs The Download Logs window opens 2 Click Click here to downl...

Страница 249: ...ing and testing the camera system These include printable calibration targets and other helpful items The items available may change depending on the cam era version To view the available tool links 1...

Страница 250: ...eboot a specific camera in a cluster To reset the camera 1 In the menu tree under Utilities click Camera Reset The Camera System Options window opens 2 Click Camera Reset and the following confirmatio...

Страница 251: ...tilities Help Use the Help selection to access the online help system In the menu tree under Utilities click Help The online help Welcome page opens in a new browser window Utilities Logout Click Util...

Страница 252: ...STI Light Curtain S 80 Positioning Sensor DK 501 Kit DM3610 Dimensioner DLA RangeFinder This section provides detailed procedures on setup and calibration of your AV7000 Cam era and the necessary focu...

Страница 253: ...a is operational The AV7000 cameras are shipped from the factory with these defaults Default User ID setup case sensitive Default Password DLAset case sensitive Control Panel Buttons Enabled IP addres...

Страница 254: ...detects the presence and package heights of objects as they enter the scanning area S 80 Positioning Sensor DK 501 Kit The S80 distance sensor with laser emission provides time of flight measurement b...

Страница 255: ...or mation on connecting and aligning the Photocell Make the following selections in the AV7000 e Genius application Operating Mode SETTING UP THE AS1 AREASCAN Reference the AS1 Series Instruction Manu...

Страница 256: ...ng a DS2 Light Curtain to the AV7000 A special CVL 2403 Connection Cable is provided to attach the DS2 Light Curtain emitter and receiver to the AV7000 and a power source Power Options If requiring an...

Страница 257: ...for information about the S 80 position sensor Mounting the S80 in an AV7000 System In an AV7000 system the S80 Distance Sensor must be mounted perpendicular to the conveyor If there is more than one...

Страница 258: ...e tach controller camera with or without an S80 connected tracks the con nected S80 s and DL light curtain to a point that is 127mm past the S80 LC that s located the furthest downstream from the PE a...

Страница 259: ...r each S80 used select the correct camera from the Connected to drop down 7 If the S80 is required to share its focus information with other cameras on the same side of the conveyor select Enable from...

Страница 260: ...e Far Distance A 16 Enter the displayed distance in the Operating Mode Far Distance field Click Update to save your changes 17 Place an object of known width on the far edge of the conveyor and adjust...

Страница 261: ...red to the AV7000 typically Main consult your applica tion interconnect diagrams for details The Serial Main window opens 2 Make sure the selected Baud Rate matches that of the AV7000 AV7000 uses the...

Страница 262: ...n the far working distances of the cameras is considered the Conveyor Width and must also be entered in the Conveyor Width field in AV7000 Global Settings Operating Mode Understanding DM3610 Focusing...

Страница 263: ...from an upstream position Determine if the connectors located on the side of the unit face left or right see the image below 5 From the Connector Position drop down select Left or Right 6 Click Updat...

Страница 264: ...ecified by the applica tion s installation drawing In this example we will be using a box with a 3 width 2 In the menu tree under Diagnostics click Focus Setup The Focus Setup Window opens When workin...

Страница 265: ...as a NEGATIVE value in the Left Offset field In this case you will enter 1 25 6 The position value displayed for the Left is now 3 7 Click Update to save your changes Adjusting Right Focus Offset 1 P...

Страница 266: ...D CALIBRATION 252 AV7000 LINEAR CAMERA 2 View the displayed data and determine what the RIGHT value is In our example the value is 6 5 3 Subtract the width of the test box from the value displayed for...

Страница 267: ...anges 7 Test the system by inducting a series of application objects and bar codes Use the AV7000 imaging utility to verify that the cameras are focusing properly over the width and height of the conv...

Страница 268: ...is facing up 2 Determine the Height value as displayed by the DM3610 In the image below the 3 test box displays a height of 3 5 3 Subtract the test box height from the displayed height 3 5 3 0 5 4 En...

Страница 269: ...height of the conveyor SETTING UP THE RANGEFINDER This process calibrates the Rangefinder focus data for AV7000 camera systems The RangeFinder provides focus data for Datalogic cameras 1 Make sure the...

Страница 270: ...he conveyor under the RangeFinder 2 Open the RangerOScope application to view the signal 3 Select the left pattern generator and compare its signal to the right pattern gener ator Both signals should...

Страница 271: ...gs Operating Mode The Operating Mode window opens 5 Under RangeFinder Settings adjust the signal gain value in the Offset to Range Finder Gain Setting text field until the right and left pattern gener...

Страница 272: ...the signal 8 Select the Left option button under Pattern Generator Display Enable 9 Select Pixel Location from the Display drop down list 10 Watch the CodeWord Viewer screen for a few moments and mak...

Страница 273: ...nal Degradation Factors Two factors that can negatively affect the RangeFinder signal are Laser Power and Ambient Light Perform a Laser Power Test If the Left or Right laser signal looks good but the...

Страница 274: ...unit could report erroneous height data Since there are no field repairable items on the RangeFinder the unit should be replaced RangeFinder Mounting Calibration Wizard Static Calibration 1 In e Geniu...

Страница 275: ...NCE GUIDE 261 4 Click the Mounting Calibration Wizard button the first step in the Mounting Cali bration process appears 5 Measure the width of the conveyor and enter that value Click Next Step to pro...

Страница 276: ...ed to Step 3 in the calibration process 7 Select the RangeFinder Orientation or Yaw from the drop down Click Next Step to proceed to Step 4 in the calibration process 8 Enter the distance from the Lef...

Страница 277: ...EFERENCE GUIDE 263 11 Verify the values are correct and click Save and Exit 12 Select the correct Trigger Source from the drop down 13 You will see the values entered during the Mounting Wizard proces...

Страница 278: ...FOCUSING SETUP AND CALIBRATION 264 AV7000 LINEAR CAMERA...

Страница 279: ...to the conveyor Make sure the PS is high enough off the conveyor surface that it will not get false triggers from any part of the conveyor Make sure the PS is aligned properly to the reflector In a se...

Страница 280: ...time each camera will need to be brought into the sync network using the e Genius 1 From the menu tree navigate to the Modify Settings System Info The System Info Page opens 2 From the Action drop dow...

Страница 281: ...ght focus offsets Trigger Source Make sure the Trigger Active State is set correctly To test this navigate to Diagnostics Device Tracking Run two boxes through the system Confirm that the start and en...

Страница 282: ...er a unique name for the camera The new name will appear in the Name col umn on the System Info window and also in the menu tree under Device Settings 3 Click Update to save the new name Repeat this f...

Страница 283: ...calibration test target 4 Confirm that the application s correct MAX conveyor speed Formula Max con veyor speed x 1 05 is in the Conveyor Speed field This is used by the AV7000 to set the image exposu...

Страница 284: ...king and holding the cursor on the left side of the image and then dragging the cursor to the right Release the mouse button past the second focused area This minimizes the amount of data the AV7000 h...

Страница 285: ...g distance for the camera This step takes a while and the Please Wait message will blink during this time 10 Enter the Target height Top mount or distance from the farthest side Side Mount H For Top R...

Страница 286: ...Distance of view line from reference D 12 Click Next Step The Step 3 5 Mounting Calibration Window opens 13 Place the CH 3 Autofocus Test Chart at the near distance Position the target so the center X...

Страница 287: ...rence D This is the distance from DM3610 RangeFinder or Light Curtain to the view line 18 Select Next The Step 5 5 Mounting Calibration Window opens 19 Select Fixed or Profile from the Focus Mode drop...

Страница 288: ...accept those codes 2 In the menu tree under Modify Settings navigate to Global Settings Barcode Set tings Barcode Settings Table The Barcode Settings Table window opens 3 Set the barcode menu to read...

Страница 289: ...enius navigate to Diagnostics Image Viewer The Image Viewer window opens 2 Select the camera to be calibrated from the first drop down box 3 Click Start 4 Send a small box through the system belt surf...

Страница 290: ...with the corner of the box 6 In the menu tree navigate to Modify Settings Device Setting Camera n unit being calibrated Mounting The Mounting window opens 7 Incrementally modify Distance to Trigger So...

Страница 291: ...le 1 From the menu tree navigate to Diagnostic Image Viewer The Image Viewer window opens 2 Run a box TALL box for a top read and NEAR box for a side read through the sys tem and identify the position...

Страница 292: ...il the Focusing Data Transition Point aligns with the corner of the box 5 Re run the small box and confirm the Distance to Trigger Source X setting Make adjustments as needed 6 Re run the tall box and...

Страница 293: ...sure 1 From the menu tree navigate to Diagnostic Image Viewer The Image Viewer window opens 2 Again run the text box through the system with the targets facing the camera 3 In the Image Viewer hold th...

Страница 294: ...hown in the Image Viewer is between 180 and 200 Global Gain Value If pulsed illumination is enabled in Device Settings Camera n Imaging Global Gain with Pulsed Illumination should be adjusted If pulse...

Страница 295: ...ed test box through the system 3 Click to zoom into the captured image of the Dynamic Focus Target so one circle fills the screen 4 While holding down the CTRL key click and drag a box from the middle...

Страница 296: ...icket fence barcodes on the Picket Fence Step Ladder Test Chart 1 Place the Picket Fence Step Ladder Test Chart on the test box The first part of the data of the barcode indicates the mil mm size of t...

Страница 297: ...in one orientation than the other This indicates that the camera is not focused correctly 3 In the menu tree navigate to Modify Settings Device Setting Camera n unit being calibrated Mounting The Mou...

Страница 298: ...es from both columns have been read FINAL ACCEPTANCE TEST Dynamic Read Test Use the smallest medium and largest sized system boxes for the dynamic read test System smallest box Used to test the far re...

Страница 299: ...ght portions of the Field of View All barcodes should be read 5 If there is a problem reading any of the barcodes run the Image Viewer to view the codes The barcodes used should reflect a sampling of...

Страница 300: ...0 LEDs Working with WebSentinel PLUS AV7000 Read Charts LED INDICATORS AV7000 LEDs The AV7000 Camera has several LEDs on its back panels LED Description 1 POWER Solid Blue Power LED indicating all int...

Страница 301: ...TE With a Gbit link Green will always be on and Red will blink looking like it alternates Green to amber If connected to 100Mbit network the LED will only blink Red with activity 8 SYNC IN Green SyncN...

Страница 302: ...r hardware threshold FAN FAIL Solid Red Indicates external cooling fan failure LED FAIL Solid Red Indicates one or more Illuminator LED boards has low current or a failure POWER Solid Blue Indicates i...

Страница 303: ...Destination Settings window opens 2 Set up the Destination Settings options as shown below 3 Click Update to save the changes 4 In the menu tree under Modify Settings navigate to Global Settings Image...

Страница 304: ...000 LINEAR CAMERA 6 Click Update to save the changes 7 In the menu tree under Modify Settings navigate to Global Settings Communi cations Transports The Transports window opens 8 Set up the Transports...

Страница 305: ...SENTINEL TO VIEW AV7000 IMAGES PRODUCT REFERENCE GUIDE 291 9 Click Update to save the changes USING WEBSENTINEL TO VIEW AV7000 IMAGES 1 Click on the scan point name to view the Dashboard window for th...

Страница 306: ...FEATURES 292 AV7000 LINEAR CAMERA 2 Click on the Package Activity results to show more information The Image Man agement window opens 3 Click on an image to open the Image Viewer with additional infor...

Страница 307: ...USING WEBSENTINEL TO VIEW AV7000 IMAGES PRODUCT REFERENCE GUIDE 293 4 Click and hold the left mouse button over the image to zoom in...

Страница 308: ...ERA 5 To pan the image click and hold down the left mouse button while moving the cursor around the viewing window Reading Diagrams How to identify the camera model The camera and illumination model n...

Страница 309: ...READING LINEAR BARCODES PRODUCT REFERENCE GUIDE 295 READING LINEAR BARCODES...

Страница 310: ...AV7000 FEATURES 296 AV7000 LINEAR CAMERA...

Страница 311: ...PRODUCT REFERENCE GUIDE 297...

Страница 312: ...AV7000 FEATURES 298 AV7000 LINEAR CAMERA...

Страница 313: ...PRODUCT REFERENCE GUIDE 299 READING 2D BARCODES...

Страница 314: ...AV7000 FEATURES 300 AV7000 LINEAR CAMERA...

Страница 315: ...PRODUCT REFERENCE GUIDE 301...

Страница 316: ...AV7000 FEATURES 302 AV7000 LINEAR CAMERA...

Страница 317: ...mended frequency for performing these maintenance tasks will depend on the application s environment In general these procedures are recommended only if it is noticed that the environment is dirty eno...

Страница 318: ...remove any dirt or debris in or around the connector panel and cooling fans If necessary clean under the fans by removing them from the camera and illumination Unscrew the knurled knobs at the sides o...

Страница 319: ...mera operation Cleaning the Deflection Mirror This procedure is recommended only if it is noticed that the environment is dirty enough that HEAVY deposits are appearing on the deflection mirrors The c...

Страница 320: ...mended only if it is noticed that the environment is dirty enough that deposits are appearing on the RangeFinder windows The cleaning proce dure should be performed without removing the RangeFinder fr...

Страница 321: ...ks or remaining moisture with a dry soft lint free cloth or lens paper 10 Verify RangeFinder operation Cleaning the Photoelectric Sensor If your application uses the photoelectric sensor option as a h...

Страница 322: ...ten Be sure not to disturb the equipment s alignment as it relates to the product trans port 2 Check the mounting hardware of the Photoelectric Sensor if this option is being used Tighten as necessary...

Страница 323: ...erly with the reflector 2 Verify that the TRIGGER LED on camera lights when photoelectric sensor beam is blocked 3 If the photoelectric sensor s LED does not change status adjust the photoelectric sen...

Страница 324: ...able components or field replaceable units FRUs inside the barcode reader For further information on training contact us through the Datalogic website at www datalogic com When contacting Datalogic fo...

Страница 325: ...d Not Save JPEG Waiting for FPGA Error Attempt to compress a JPEG while another compression is taking place JPEG compression is taking too long Contact Datalogic Support if this error persists Dimensi...

Страница 326: ...ing the hard ware capabilities of the Image port connection The ethernet connected to the camera Image port cables switches etc are not Gigabit capable Verify the switches are Gigabit capable and the...

Страница 327: ...re file Cycle the unit s power and re attempt to load soft ware Bottom Camera Distance to Scanline too Small Warning The distance from the posi tion sensor scan line to the bottom camera scan line is...

Страница 328: ...odify Settings Device Settings Camera name Imaging on page 193 External device is not avail able The Server Path is set to a path local to the camera Make sure the File System parame ters on the Modif...

Страница 329: ...ommunication with the illu mination has been compro mised Contact Datalogic Support Error Fixed Focus Value Out of Range Error The current fixed focus value is set beyond the far working distance for...

Страница 330: ...ashed Cycle the unit s power If the error persists replace the camera and or contact Datalogic Support Error Interrupt Handler stopped responding Error The Interrupt Handler appli cation has stopped T...

Страница 331: ...logic Support Error Sensor Board Failure Detected Error The camera detected a fail ure with the sensor An internal sensor failure occurred Cycle the unit s power If the error persists replace the cam...

Страница 332: ...of the DM3610 or RangeFinder Make sure the far working distance of the camera is set to the left right edge of the DM3610 or RangeFinder Info Focus Command Below Min Range Info RTP attempted to focus...

Страница 333: ...s Info The camera is reading the status information from the sensor Wait for the camera to finish read ing the data e Genius Description Type Explanation Possible Cause Solution e Genius Description T...

Страница 334: ...set correctly Cycle the unit s power If the error persists replace the RangeFinder and or contact Data logic Support Error Sensor or laser problem no codewords Error The RangeFinder is unable to see...

Страница 335: ...illoscope of the cam era illumination performance To access the Scope Calibration Check window 1 In the menu tree under Diagnostics click Scope Calibration Check The Scope Calibration Check window ope...

Страница 336: ...TROUBLESHOOTING 322 AV7000 LINEAR CAMERA 4 Click Stop Acquiring to freeze the scope...

Страница 337: ...array to continue functioning in a redundant loop minimizing down time To do this remove the sync cables from SYNC IN and SYNC OUT connectors of the slave AV7000 and connect the sync cables end to en...

Страница 338: ...e the following procedures to replace an AV7000 Camera either a stand alone unit a Master in a tunnel array or a Slave unit in a tunnel array 1 Disconnect the power source from the camera 2 Disconnect...

Страница 339: ...CAMERA PRODUCT REFERENCE GUIDE 325 4 Place the old camera on a flat surface and remove the back access panel by loos ening the retaining screws 5 Locate the memory card inside the access opening on t...

Страница 340: ...Hole 11 Screw the mounting bolts in place to secure the camera 12 Reattach the cables to the camera in their original locations 13 Apply power to the AV7000 Camera REPLACING AV7000 WITH A FAILED MEMOR...

Страница 341: ...illumination assembly by unscrewing the four 4 mounting bolts 4 Attach the replacement camera assembly to the illumination 5 Lift the camera into place inserting the lens through the lens hole and the...

Страница 342: ...cate that the unit has been defaulted 10 Disconnect the power connection from the camera assembly 11 Remove the CONTROLLER KEY from the I O port of the AV7000 12 Re attach all of the cables to the ca...

Страница 343: ...BACK INTO A CLUSTER When replacing a repaired defaulted AV7000 you must load parameters before you can place it back into an existing cluster This procedure also assumes you know how to mount reconnec...

Страница 344: ...thernet port 10 0 40 20 of the AV7000 5 Access the AV7000 e Genius application System Info 6 This screen snapshot shows the System Info screen of the problem AV7000 Because of its defaulted state it i...

Страница 345: ...you saved previously 10 Click Load Parameter File to upload the XML file to the replaced camera 11 Once the parameter file has been uploaded power down the AV7000 12 Remove the Controller Key 13 Reco...

Страница 346: ...nvironmental Features Physical Features ELECTRICAL FEATURES Supply Voltage 23 26VDC at illumination connector 24 VDC 2 at power supply connector Power Consumption AV7000 Camera 4A Illumination Color R...

Страница 347: ...uts 2 x Outputs SW programmable optocoupled event driven NPN 2 General Purpose opto isolated open collector or open emitter Optional Setup Interface 1 USB 2 0 port for Keyboard Mouse Hub 1 VGA port fo...

Страница 348: ...per EN60068 2 6 5 9Hz 1 5mm 9 150Hz 0 5g 2h on the primary axis perpendicular to the face of the camera Shock Resistance As per EN60068 2 27 15g 11ms 3 times up and 3 times down on the primary axis P...

Страница 349: ...RODUCT REFERENCE GUIDE 335 OTHER Service Options Installation services and on site training Warranty 2 year limited parts and labor ELECTRICAL FEATURES Supply Voltage 23 26VDC at illumination connecto...

Страница 350: ...TECHNICAL FEATURES 336 AV7000 LINEAR CAMERA...

Страница 351: ......

Страница 352: ...right no part of this documentation may be repro duced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permiss...

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