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PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions

6 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

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Shop/Work Table Mounting

The following method of mounting your Coll-O-Crimp equipment package 
is offered as a guide and may be varied to suit your particular needs.
1. 

Open shipping cartons and remove all equipment and components.

2. 

Prepare mounting surface for Coll-O-Crimp press and power unit. 
Refer to Figure 1 for bolt hole layout and optimum working height.

IMPORTANT - Care must be taken to insure that the surface to which 
the press is bolted is capable of supporting the weight of the press 
(approximately 113 lbs.) which extends 8-5/8” over the front edge of the 
mounting surface.
3. 

Bolt T-421 U press to the mounting surface.

4. 

Place power unit on mounting surface adjacent to the T-421 U press 
within convenient working distance.

5. 

Remove plug from middle port on top of press.

6. 

Locate press/pump connecting hose assembly and remove 4315X6X8 
For-Seal adapter from hose assembly. Thread into port on press (from 
Step 5) and tighten.

7. 

See page 5 (step 7) for appropriate connecting port.

8.  ELECTRIC PUMP (T-421U): 

Remove 4205X6X8 For-Seal adapterfrom 

hose assembly (T-400-16) and thread into the top middle port of 
pump. Connect hose assembly to pump and press.

Figure 1 - Bench Layout for Coll-O-Crimp® 

Equipment Set-Up

Figure 2 - Typical Coll-O-Crimp® Equipment Set-up on Shop/Work Table

Содержание Weatherhead Coll-0-Crimp T-400-1

Страница 1: ......

Страница 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Страница 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Страница 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Страница 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Страница 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Страница 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Страница 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Страница 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Страница 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Страница 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Страница 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Страница 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Страница 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Страница 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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