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PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions

4 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

AQ430855066686en-000101

Power Unit Specification

T-402-1 Air/Hydraulic Pump

(Some models have air port on right side)

Dimensions

 

5-1/4” high, 5” wide, 12-1/2” deep

Weight

  

 18 lbs.

Pressure

  

 4000-4200 psi

Reservoir Size

  

 37.2 cu. in.

Outlet Port Size 

 

 3/8” NPT

Inlet (air) Port Size

 

 1/4” NPT

Air Pressure 

 

 60 to 120 psi

Hydraulic Oil 

 

Automatic Transmission Fluid (ATF) or equivalent

Reservoir Capacity

  

 1 pint

Filter

 F23A3T00

Regulator

  

 R23RGLOO

Lubricator

  

L43MPLOO

NOTE:

 It is recommended that a filter, regulator, lubricator and air pressure 

gauge be installed in the air line as close as possible to the pump. Filter, 
Regulator and Lubricator units not included.

1-403-2 Hand Pump

Dimensions

 

 6-1/4” high, 4” wide, 21-3/4” deep

Weight

  

 19 lbs.

Pressure

   

5000 psi max.

Reservoir Size 

 

 

58 cu. in.

Outlet Port Size

  

 

 3/8” NPT

Hydraulic Oi

l  

 

Automatic Transmission Fluid (ATF) or equivalent

Reservoir Capacity

   

 1 quart

1-412 Mobile Electric Pump

Dimensions

 

 

 7-1/2” high, 9” wide, 14-1/8” long

Weight

    

65 lbs.

Pressure

    

4000-4200 psi

Reservoir Size

  

  

145 cu. in.

Outlet Port Size 

 

 

3/4-16 straight thread

Motor

     

12 volt DC

Hydraulic Oil 

 

Automatic Transmission Fluid (ATF) or equivalent **

 

SAE 10 Grade **Use only if operating temp. below OF or above 160°F

Reservoir Capacity

   

 3 quarts

Flow

    

0.5 GPM

T-421U Electric Pump

Dimensions

 

 

7-1/2” high, 10” wide, 22” long

Weight

    

75 lbs.

Pressure

    

4000-4200 psi

Reservoir Size 

 

 

 6 quarts

Outlet Port Size 

 

 

 3/4-16 Straight Thread

Motor

    

1 H.P., 3450 RPM, 220 volts 60 cycle, single phase

Hydraulic Oil 

 

 

Automatic Transmission Fluid (ATF) or equivalent **

 

SAE 10 Grade

**Use only if operating temp. below OF or above 160°F 

Reservoir Capacity

    

6 quarts 

Flow

   

2.6 GPM to 900 psi

!

 CAUTION

 All of the above approved Coll-O-Crimr electric power sources have the pressure relief valve set at 4000 to 4,200 psi. Damage to the press 

will result and the warranty may be voided if higher pressures are used.

Содержание Weatherhead Coll-0-Crimp T-400-1

Страница 1: ......

Страница 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Страница 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Страница 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Страница 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Страница 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Страница 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Страница 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Страница 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Страница 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Страница 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Страница 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Страница 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Страница 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Страница 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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