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PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions

5 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

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Cabinet Mounting Instructions

The FH-135X Stock Cabinet is designed specifically for your Coll-0-Crimp 
hose service program. The Coll-O-Crimp® press T-400-1 and T-421 U electric 
pump mount conveniently on top of the cabinet. If T-403-2 hand pump is 
used, a mounting bracket with hardware (Part No. FH-136) is available. The 
Coll¬0-Crimp unit can also be powered by the air driven hydraulic pump 
T-402-1 with hand/foot treadle actuator which fits easily under the cabinet 
for foot operation or mounts to surface for hand use.

The FH-135X cabinet has 50 heavy duty plastic drawers which 
divide into one, two, three or four compartments providing 
ample space for a large selection of hose ends and adapters.

!

 CAUTION

 It is recommended these instructions be read thoroughly 

prior to set up, then used as a guide during actual assembly.

STEP 1 & 2:

 Attach legs with bolts, nuts and washers provided. Then label 

cabinet using the layout guide provided.

STEP 3:

 Mount T-400-1 Press on top left of cabinet. Predrilled holes align the 

press. Insert bolts from top of cabinet. Washers and nuts are threaded from 
underneath. Tighten.

STEP 4:

 T-421U Electric Pump. Mount on top right side of cabinet. Predrilled 

holes align the pump. Insert bolts from top of cabinet. Washers and nuts are 
installed from underneath. Tighten.

STEP 4a: 

T-402-2 Air/Hydraulic Pump. Mount on top right side of cabinet 

(see step 4) or place on the floor for easy foot pedal operation.

STEP 4b: 

T-403-2 Hand Pump. Mount on top right of cabinet (see step 4) by 

installing the FH-136 mounting bracket.

STEP 5: 

Remove plug from middle port on top of press.

STEP 6: 

Locate press/pump connecting hose assembly and remove 

4315X6X8 For-Seal adapterfrom hose assembly. Thread into port on press 
(from Step 5) and tighten.

STEP 7:

 Remove plug from port on pump. (See page 2 for illustration of 

appropriate pump connecting port).

Electric Pump (T-421U): 

Remove 4315X6X8 For-Seal adapter from hose 

assembly (T-400-16) and thread into the top middle port of pump and 
tighten. Connect hose assembly to pump and press.

Air/Hydraulic Pump (T-402-1):

 Remove 4315X6X8 For-Seal adapterfrom 

hose assembly (T-400-18) and thread into middle port of press. Thread 
4205X6X6 For-Seal adapter into the female 3/8” NPTF hydraulic swivel 
connector of the air pump. Connect (T-400-18) assembly to press and 
pump.

Hand Pump (T-403-2): 

Remove 4315X6X8 For-Seal adapter from hose 

assembly (T-400-19) and thread into middle port of press. Thread 4205X6X6 
For-Seal adapter into rear port of pump. Connect hose assembly to press 
and pump.

Содержание Weatherhead Coll-0-Crimp T-400-1

Страница 1: ......

Страница 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Страница 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Страница 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Страница 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Страница 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Страница 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Страница 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Страница 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Страница 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Страница 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Страница 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Страница 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Страница 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Страница 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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