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2 Safety

2.1  Safety Symbols

The following symbols are used in this manual:

WARNING

Indicates a potentially hazardous situation that could
result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.

NOTICE

Indicates important information, including situations that
can result in damage to equipment or property.

2.2  Qualified Personnel

The products must only be assembled, installed,
programmed, commissioned, maintained, and decommis-
sioned by persons with proven skills. Persons with proven
skills:

Are qualified electrical engineers, or persons who
have received training from qualified electrical
engineers and are suitably experienced to
operate devices, systems, plant, and machinery in
accordance with the general standards and
guidelines for safety technology.

Are familiar with the basic regulations concerning
health and safety/accident prevention.

Have read and understood the safety guidelines
given in this manual and also the instructions
given in the operating instructions of the
frequency converter.

Have a good knowledge of the generic and
specialist standards applicable to the specific
application.

Users of PDS(SR) are responsible for:

Hazard and risk analysis of the application. In EN
ISO 12100, risk assessment is defined as an
overall process comprising a risk analysis and a
risk evaluation. 

Ensuring that the qualified personnel has
experience with working in ATEX areas according
to Directive 99/92/EC (also known as the 

ATEX

Workplace Directive

). 

Identifying safety functions required, and
allocating SIL to each of the functions.

Other subsystems and the validity of signals and
commands from those subsystems.

Designing appropriate safety-related control
systems (hardware, software, parameterisation,
and so on).

Protective measures

Safety engineering systems must only be installed
and commissioned by qualified and skilled
personnel.

Install the frequency converter in an IP54 cabinet
as per IEC 60529, or in an equivalent
environment. In special applications, a higher IP
degree may be necessary. 

Ensure short-circuit protection of the cable
between terminal 37 and the external safety
device according to ISO 13849-2 table D.4. 

When external forces influence the motor axis (for
example suspended loads), additional measures
(for example a safety holding brake) are required
to eliminate hazards.

2.3  Safety Precautions

WARNING

EXPLOSION HAZARD

Using the VLT

®

 PTC Thermistor Card MCB 112 in areas

with explosive gas and/or dust atmosphere may lead to
death, personal injury, or property damage. To avoid the
risk, adhere to the following:

Always provide the MCB 112 with a pressurised
enclosure according to EN 60079-1 (Explosive
atmospheres - Part 1: Equipment protection by
flameproof enclosures “d”). 

Observe national safety rules and regulations
for prevention of accidents, as well as the
European Standard EN 60079-14 (Explosive
atmospheres - Part 14: Electrical installations
design, selection, and erection). 

Only qualified personnel (see

chapter 2.2 Qualified Personnel

) is allowed to

install, connect, and commission the MCB 112.

Ensure that the motor thermal protection
switches off the motor directly, via the STO
function, or by using the ATEX ETR thermal
monitoring function.

Safety

Operating Instructions

MG33V302

Danfoss A/S © 01/2015 All rights reserved.

7

2

2

Содержание VLT HVAC Drive FC 102

Страница 1: ...At the end of this document you will find links to products related to this catalog You can go directly to our shop by clicking HERE HERE...

Страница 2: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT PTC Thermistor Card MCB 112 VLT HVAC Drive FC 102 VLT AQUA Drive FC 202 VLT AutomationDrive FC 302 vlt drives danfoss com...

Страница 3: ......

Страница 4: ...8 Symbols Abbreviations and Conventions 6 2 Safety 7 2 1 Safety Symbols 7 2 2 Qualified Personnel 7 2 3 Safety Precautions 7 3 Installation 9 3 1 Safety Instructions 9 3 2 Installation of Sensor Circ...

Страница 5: ...Warning Code List 19 6 2 2 Description of Alarm Word Warning Word and Extended Status Word 19 7 Technical Specifications 21 7 1 Mains Supply 21 7 2 Control Inputs and Outputs 21 7 3 Ambient Condition...

Страница 6: ...tions via email to techcom_change_request danfoss com including a reference to the document version Table 1 1 shows the document version and the changes applied Edition Remarks MG33V3xx Replaces MG33V...

Страница 7: ...on device can be used 1 5 4 ATEX ETR Thermal Monitoring NOTICE The ATEX ETR thermal monitoring function only applies to Ex e and Ex n motors and is only available for VLT AutomationDrive FC 302 freque...

Страница 8: ...hazardous zone The Ex n motor must be approved for operation in hazardous zones ATEX Zone 2 22 in combination with frequency conveters The motor must be certified for the particular harzardous zone N...

Страница 9: ...ge probability of failure on demand value used for low demand operation SFF EN IEC 61508 Safe failure fraction percentage of safe failures and dangerous detected failures of a safety function or a sub...

Страница 10: ...tifying safety functions required and allocating SIL to each of the functions Other subsystems and the validity of signals and commands from those subsystems Designing appropriate safety related contr...

Страница 11: ...uipment or property damage The motor can start by means of an external switch a serial bus command an input reference signal from the LCP after a cleared fault condition or after the motor and motor t...

Страница 12: ...m Permissible Length of Sensor Circuit Wires NOTICE Route the sensor circuit wires as separate control wires It is not allowed to use wires from the supply cable or any other mains cables Use screened...

Страница 13: ...erminal on the control card X44 10 Logic output signals the status in case of failure Table 3 2 Terminal Definitions CAUTION RISK OF OVERVOLTAGE Long cables voltage peaks or increased mains voltage ma...

Страница 14: ...e 2 Fit the extended LCP frame and terminal cover 3 Fit the LCP or blind cover in the extended LCP frame 4 To indicate that the ATEX module is integrated apply the delivered sticker to the front of th...

Страница 15: ...Pay attention to the ambient conditions in chapter 7 Technical Specifications 4 1 1 Monitoring Sensor Resistance 1 Short circuit 2 Tripping is not saved and is not protected against 0 voltage Illustra...

Страница 16: ...R PWM CONV 3kHz l 1 5XIM N tOL 10s tCOOL 10min MIN FREQ 5Hz MAX FREQ 85 Hz PWM CONTROL f Hz Ix IM N PTC C DIN 44081 82 Manufacture xx EN 60079 0 EN 60079 7 1180 Ex e ll T3 5 15 25 50 85 0 4 0 8 1 0 1...

Страница 17: ...permitted for a limited period of 60 s The actual thermal overload is calculated based on the ETR function selected in 1 90 Motor Thermal Protection and is displayed in 16 18 Motor Thermal Running abo...

Страница 18: ...he PTC options to get the full benefit from the alarm handling Options 4 PTC 1 Alarm and 5 PTC 1 Warning are relevant when the MCB 112 is the only interrupt device using STO Options 6 PTC 1 Relay A to...

Страница 19: ...utton through a safety relay to terminal 37 Coasts the frequency converter when Safe Torque Off is activated terminal 37 off When Safe Torque Off circuit is re established the frequency converter cont...

Страница 20: ...s when the conditions of the PTC are acceptable again temperature of motor has dropped 5 15 Terminal 33 Digital Input 80 PTC Card 1 Connects the digital input of terminal 33 in the FC 302 to the MCB 1...

Страница 21: ...gital input of terminal 33 to the MCB 112 which enables the MCB 112 to indicate when STO has been activated from here Table 5 2 Programming Example 2 Alternatively parameter 5 19 Terminal 37 Safe Stop...

Страница 22: ...ed To resume normal operation apply 24 V DC to terminal 37 then send a reset signal via bus digital I O or by pressing Reset Warning 68 Safe Stop STO has been activated Normal operation is resumed whe...

Страница 23: ...ies that STO is only triggered from MCB 112 Activated Not activated Function Number X44 10 DI STO terminal 37 PTC 1 Alarm 4 PTC 1 Warning 5 PTC 1 Relay A 6 PTC 1 Relay W 7 PTC 1 Relay A W 8 PTC 1 Rela...

Страница 24: ...tage level 0 24 V DC Voltage Low 0 PNP 4 V DC High 1 PNP 20 V DC Current 60 mA Logic out X44 10 Output PNP transistor Logical voltage level 0 24 V DC Voltage Low 0 PNP 5 V DC High 1 PNP 10 V DC Curren...

Страница 25: ...0 SIL 2 Type A device Table 7 1 Safety Integrity Level SIL EN 61508 MCB 112 MTBF SFF SD SU DD DU Ta 40 C 44 years 96 5 2103 x 10 9 h 41 8 x 10 9 h 1 23 x 10 9 h 81 4 x 10 9 h Table 7 2 Safety related...

Страница 26: ...t atmosphere 3 7 Explosive gas atmosphere 3 7 Extended status word 19 F Frequency converter Requirement 13 I Intended use 3 M Maintenance 19 Manual reset 15 Marking D 3 Marking G 3 Maximum current 5 M...

Страница 27: ...C 60529 7 8 10 ISO 13849 2 7 Sticker 4 Symbols 6 T Terminals Safe stop T37 10 T1 12 T2 12 X44 1 21 X44 10 4 11 15 19 20 21 X44 12 4 10 12 21 X44 2 21 Test 12 Testing conditions 21 Thermal limitation c...

Страница 28: ...Index Operating Instructions MG33V302 Danfoss A S 01 2015 All rights reserved 25...

Страница 29: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

Страница 30: ...l products Estimated delivery time enquiry in real time Logistics systems for the shipment of materials almost anywhere in the world Purchasing management order record and tracking of shipments To acc...

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