background image

12-1*

Ethernet

 Link

 P

ar

amet

ers

12-10

Link

 S

tatus

12-11

Link

 D

ur

ation

12-12

Aut

o

 Negotiation

12-13

Link

 Speed

12-14

Link

 D

uple

x

12-2*

Pr

oc

ess

 Data

12-20

Con

tr

ol

 Instanc

e

12-21

Pr

oc

ess

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 Config

 W

rit

e

12-22

Pr

oc

ess

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 Config

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ead

12-23

Pr

oc

ess

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rit

Siz

e

12-24

Pr

oc

ess

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 Config

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ead

 Siz

e

12-27

M

ast

er

 A

ddr

ess

12-28

St

or

Data

 V

alues

12-29

St

or

A

lw

ay

s

12-3*

EtherNet/IP

12-30

W

ar

ning

 P

ar

amet

er

12-31

Net

 R

ef

er

enc

e

12-32

Net

 C

on

tr

ol

12-33

CIP

 R

evision

12-34

CIP

 P

roduc

Code

12-35

EDS

 P

ar

amet

er

12-37

COS

 Inhibit

 T

imer

12-38

COS

 F

ilt

er

12-4*

M

odbus

 T

CP

12-40

Status

 P

ar

amet

er

12-41

Slav

M

essage

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oun

t

12-42

Slav

Ex

ception

 M

essage

 C

oun

t

12-5*

EtherC

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12-50

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tation

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12-51

Configured

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tation

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ess

12-59

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AT

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tatus

12-6*

Ethernet

 P

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erLink

12-60

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 ID

12-62

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 T

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12-63

Basic

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net

 T

imeout

12-66

Thr

eshold

12-67

Thr

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 C

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ters

12-68

Cumulativ

Coun

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12-69

Ether

net

 P

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12-8*

O

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 S

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12-80

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12-81

HT

TP

 S

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ver

12-82

SM

TP

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vic

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12-89

Tr

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Socket

 Channel

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t

12-9*

A

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 E

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 S

er

vic

es

12-90

Cable

 Diag

nostic

12-91

Aut

o

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ross

 O

ver

12-92

IGMP

 Snooping

12-93

Cable

 Er

ror

 L

ength

12-94

Br

oadcast

 S

tor

m

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rot

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tion

12-95

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12-96

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Config

12-98

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Coun

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12-99

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edia

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13-**

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13-0*

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13-00

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13-01

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Ev

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13-02

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13-03

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13-1*

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13-10

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13-11

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13-1*

RS

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lip

 F

lops

13-15

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-FF

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and

 S

13-16

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 Oper

and

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13-2*

Timers

13-20

SL

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on

tr

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 T

imer

13-4*

Log

ic

 Rules

13-40

Log

ic

 Rule

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oolean

 1

13-41

Log

ic

 Rule

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at

or

 1

13-42

Log

ic

 Rule

 B

oolean

 2

13-43

Log

ic

 Rule

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 2

13-44

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 3

13-5*

Stat

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13-51

SL

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13-52

SL

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ction

14-**

Special

 F

unc

tions

14-0*

In

ver

ter

 S

wit

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14-00

Swit

ching

 P

att

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n

14-01

Swit

ching

 F

requenc

y

14-03

O

ver

modulation

14-04

PWM

 R

andom

14-06

D

ead

 T

ime

 C

ompensation

14-1*

M

ains

 On/Off

14-10

Line

 failur

e

14-11

M

ains

 V

oltage

 at

 M

ains

 F

ault

14-12

Func

tion

 at

 M

ains

 Imbalanc

e

14-14

Kin.

 Back

up

 T

imeout

14-15

Kin.

 Back

up

 T

rip

 R

ec

ov

er

Lev

el

14-16

Kin.

 Back

up

 G

ain

14-2*

Trip

 R

eset

14-20

Reset

 M

ode

14-21

Aut

omatic

 R

estar

Time

14-22

Oper

ation

 M

ode

14-23

Typec

ode

 S

etting

14-24

Tr

ip

 D

elay

 at

 C

ur

ren

Limit

14-25

Tr

ip

 D

elay

 at

 T

or

que

 Limit

14-26

Tr

ip

 D

elay

 at

 In

ver

ter

 F

ault

14-28

Pr

oduc

tion

 S

ettings

14-29

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vic

Code

14-3*

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Limit

 Ctrl

.

14-30

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ren

Lim

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l, 

Pr

opor

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ain

14-31

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Lim

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In

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ration

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ime

14-32

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Lim

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Filt

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ime

14-35

Stall

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rot

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tion

14-36

Field

 W

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 F

unc

tion

14-4*

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gy

 O

ptimizing

14-40

VT

 L

ev

el

14-41

AEO

 M

inimum

 M

ag

netization

14-42

M

inimum

 AEO

 F

requenc

y

14-43

M

ot

or

 C

os

 P

hi

14-5*

En

vir

onmen

t

14-50

RFI

 F

ilt

er

14-51

DC

 Link

 C

ompensation

14-52

Fan

 C

on

tr

ol

14-53

Fan

 M

onit

or

14-55

O

utput

 F

ilt

er

14-56

Capacitanc

O

utput

 F

ilt

er

14-57

Induc

tanc

O

utput

 F

ilt

er

14-59

Ac

tual

 Number

 of

 In

ver

ter

 Units

14-7*

Compatibilit

y

14-72

VL

A

lar

m

 W

or

d

14-73

VL

W

ar

ning

 W

or

d

14-74

VL

Ex

t.

 S

tatus

 W

or

d

14-8*

O

ptions

14-80

Option

 Supplied

 b

Ex

ter

nal

 24VDC

14-88

Option

 Data

 S

tor

age

14-89

Option

 D

et

ec

tion

14-9*

Fault

 S

ettings

14-90

Fault

 L

ev

el

15-**

D

riv

Inf

ormation

15-0*

O

per

ating

 Data

15-00

Oper

ating

 hours

15-01

Running

 Hours

15-02

kW

h

 C

oun

ter

15-03

Po

w

er

-ups

15-04

O

ver

temps

15-05

O

ver

volts

15-06

Reset

 kW

h

 C

oun

ter

15-07

Reset

 Running

 Hours

 C

oun

ter

15-1*

Data

 L

og

 S

ettings

15-10

Logg

ing

 S

our

ce

15-11

Logg

ing

 In

ter

val

15-12

Tr

igger

 E

ven

t

15-13

Logg

ing

 M

ode

15-14

Samples

 B

ef

or

Tr

igger

15-2*

H

ist

oric

 L

og

15-20

H

ist

or

ic

 L

og:

 E

ven

t

15-21

H

ist

or

ic

 L

og:

 V

alue

15-22

H

ist

or

ic

 L

og:

 T

ime

15-3*

Fault

 L

og

15-30

Fault

 L

og:

 Er

ror

 C

ode

15-31

Fault

 L

og:

 V

alue

15-32

Fault

 L

og:

 T

ime

15-4*

D

riv

Identification

15-40

FC

 T

ype

15-41

Po

w

er

 S

ec

tion

15-42

Voltage

15-43

Sof

tw

ar

Version

15-44

Or

der

ed

 T

ypec

ode

 S

tr

ing

15-45

Ac

tual

 T

ypec

ode

 S

tr

ing

15-46

Adjustable

 F

requenc

Dr

iv

Or

der

ing

Number

15-47

Po

w

er

 C

ar

d

 Or

der

ing

 No

.

15-48

LCP

 ID

 Num.

15-49

SW

 ID

 C

on

tr

ol

 C

ar

d

15-50

SW

 ID

 P

ow

er

 C

ar

d

15-51

Adjustable

 F

requenc

Dr

iv

Ser

ial

Number

15-53

Po

w

er

 C

ar

d

 S

er

ial

 Number

15-58

Smar

Setup

 F

ilename

15-59

CSIV

 F

ilename

15-6*

O

ption

 Iden

t

15-60

Option

 M

oun

ted

15-61

Option

 SW

 V

ersion

15-62

Option

 Or

der

ing

 No

15-63

Option

 S

er

ial

 No

15-70

Option

 in

 Slot

 A

15-71

Slot

 A

 Option

 SW

 V

ersion

15-72

Option

 in

 Slot

 B

15-73

Slot

 B

 Option

 SW

 V

ersion

15-74

Option

 in

 Slot

 C0/E0

15-75

Slot

 C0/E0

 Option

 SW

 V

ersion

15-76

Option

 in

 Slot

 C1/E1

15-77

Slot

 C1/E1

 Option

 SW

 V

ersion

15-8*

O

per

ating

 Data

 II

15-80

Fan

 Running

 Hours

15-81

Pr

eset

 F

an

 Running

 Hours

15-89

Configuration

 Change

 C

oun

ter

15-9*

Par

amet

er

 Inf

o

15-92

Defined

 P

ar

amet

ers

15-93

Modified

 P

ar

amet

ers

15-98

Dr

iv

Identification

15-99

Par

amet

er

 M

etadata

16-**

Data

 R

eadouts

16-0*

G

ener

al

 S

tatus

16-00

Con

tr

ol

 W

or

d

16-01

Ref

er

enc

[Unit]

16-02

Ref

er

enc

%

16-03

Status

 W

or

d

16-05

M

ain

 A

ctual

 V

alue

 [%]

16-06

A

bsolut

Position

16-09

Cust

om

 R

eadout

16-1*

M

ot

or

 S

tatus

16-10

Po

w

er

 (hp

 [kW

])

16-11

Po

w

er

 [hp

]

16-12

M

ot

or

 V

oltage

16-13

Fr

equenc

y

16-14

M

ot

or

 cur

ren

t

16-15

Fr

equenc

[%]

16-16

Tor

que

 [N

m]

16-17

Speed

 [RP

M]

16-18

M

ot

or

 T

her

mal

16-19

KT

Y

 sensor

 t

emper

atur

e

16-20

M

ot

or

 A

ngle

16-21

Tor

que

 [%]

 H

igh

 R

es

.

16-22

Tor

que

 [%]

16-23

M

ot

or

 Shaf

Po

w

er

 [kW

]

16-24

Calibr

at

ed

 S

tat

or

 R

esistanc

e

16-25

Tor

que

 [N

m]

 H

igh

16-3*

D

riv

Status

16-30

DC

 Link

 V

oltage

16-32

Br

ake

 Ener

gy

 /s

16-33

Br

ake

 Ener

gy

 A

ver

age

16-34

Heatsink

 T

emp

.

16-35

In

ver

ter

 T

her

mal

16-36

In

v.

 Nom.

 C

ur

ren

t

16-37

In

v.

 M

ax.

 C

ur

ren

t

16-38

SL

 C

on

tr

oller

 S

tat

e

16-39

Con

tr

ol

 C

ar

d

 T

emp

.

16-40

Logg

ing

 Buffer

 F

ull

16-41

LCP

 B

ott

om

 S

tatusline

16-45

M

ot

or

 P

hase

 U

 C

ur

ren

t

16-46

M

ot

or

 P

hase

 V

 C

ur

ren

t

16-47

M

ot

or

 P

hase

 W

 C

ur

ren

t

16-48

Speed

 R

ef

. A

ft

er

 R

amp

 [RP

M]

16-49

Cur

ren

Fault

 S

our

ce

16-5*

Ref

. &

 F

eedb

.

16-50

Ex

ter

nal

 R

ef

er

enc

e

16-51

Pulse

 R

ef

er

enc

e

16-52

Feedback[Unit]

16-53

Dig

i P

ot

 R

ef

er

enc

e

16-57

Feedback

 [RP

M]

16-6*

Inputs

 &

 O

utputs

16-60

Dig

ital

 Input

16-61

Ter

minal

 53

 S

wit

ch

 S

etting

16-62

A

nalog

 Input

 53

16-63

Ter

minal

 54

 S

wit

ch

 S

etting

16-64

A

nalog

 Input

 54

16-65

A

nalog

 O

utput

 42

 [mA

]

16-66

Dig

ital

 O

utput

 [bin]

16-67

Fr

eq

. I

nput

 #29

 [H

z]

16-68

Fr

eq

. I

nput

 #33

 [H

z]

16-69

Pulse

 O

utput

 #27

 [H

z]

16-70

Pulse

 O

utput

 #29

 [H

z]

16-71

Relay

 O

utput

 [bin]

16-72

Coun

ter

 A

16-73

Coun

ter

 B

16-74

Pr

ec

. S

top

 C

oun

ter

16-75

A

nalog

 In

 X30/11

16-76

A

nalog

 In

 X30/12

16-77

A

nalog

 O

ut

 X30/8

 [mA

]

16-78

A

nalog

 O

ut

 X45/1

 [mA

]

16-79

A

nalog

 O

ut

 X45/3

 [mA

]

16-8*

Fieldbus

 &

 FC

 P

or

t

16-80

Ser

ial

 c

ommunication

 bus

 C

TW

 1

16-82

Ser

ial

 c

ommunication

 bus

 REF

 1

16-84

Comm.

 Option

 ST

W

16-85

FC

 P

or

C

TW

 1

16-86

FC

 P

or

REF

 1

16-87

Bus

 R

eadout

 A

lar

m/W

ar

ning

16-89

Configurable

 A

lar

m/W

ar

ning

 W

or

d

16-9*

D

iag

nosis

 R

eadouts

16-90

A

lar

m

 W

or

d

16-91

A

lar

m

 W

or

d

 2

16-92

W

ar

ning

 W

or

d

16-93

W

ar

ning

 W

or

d

 2

16-94

Ex

t.

 S

tatus

 W

or

d

17-**

Feedback

17-1*

Inc

. Enc

. I

nt

er

fac

e

17-10

Sig

nal

 T

ype

17-11

Resolution

 (PPR)

17-2*

A

bs

. Enc

. I

nt

er

fac

e

17-20

Pr

ot

oc

ol

 S

elec

tion

17-21

Resolution

 (P

ositions/R

ev)

17-24

SSI

 Data

 L

ength

17-25

Clock

 R

at

e

17-26

SSI

 Data

 F

or

mat

17-34

HIPERF

ACE

 Baud

 r

at

e

17-5*

Resolv

er

 In

ter

fac

e

17-50

Poles

17-51

Input

 V

oltage

Appendix A - Parameters

Installation Manual

MG37A322

Danfoss A/S © Rev. 04/2015 All rights reserved.

109

9

9

Содержание VLT AutomationDrive FC 302

Страница 1: ...MAKING MODERN LIVING POSSIBLE Installation Manual VLT AutomationDrive FC 302 Low Harmonic Drive 132 630 kW www DanfossDrives com...

Страница 2: ......

Страница 3: ...c Standards 17 1 6 5 IEEE Harmonic Standards 18 2 Safety 20 2 1 Safety 20 2 2 Qualified Personnel 20 2 3 Safety Precautions 20 3 Installation 21 3 1 Installation Site Checklist 21 3 2 Electrical Insta...

Страница 4: ...6 F Frame Line Power Contactors 42 4 8 Control Wiring 42 4 8 1 Control Cable Routing 42 4 8 2 Access to Control Terminals 43 4 8 3 Electrical Installation Control Terminals 43 4 8 4 Electrical Instal...

Страница 5: ...60 5 5 Checking Motor Rotation 60 5 6 Local Control Test 60 5 7 System Start up 60 6 Application Examples 61 6 1 Introduction 61 6 2 Application Examples 61 7 Status Messages 68 7 1 Status Display 68...

Страница 6: ...pendix A Parameters 106 9 1 Description of Parameters 106 9 2 Frequency Converter Parameter Lists 106 9 3 Active Filter Parameter Lists 112 10 Appendix B 120 10 1 Abbreviations and Conventions 120 Ind...

Страница 7: ...ontact the local Danfoss supplier or visit the Danfoss website www danfoss com BusinessAreas DrivesSolutions Documentations Technical Documentation htmfor downloads or additional information The VLT A...

Страница 8: ...nt Sensors VLT Drive Main s 3 3 3 CTs Lc Lc Lc Cef Cef Cef Ref Ref Ref Ir Is It 130BB406 11 Figure 1 1 Basic Layout for the Low Harmonic Drive Low harmonic drives are designed to draw an ideal sinusoi...

Страница 9: ...ting bracket 18 Fan assembly 6 Power card mounting plate 19 Fan transformer 7 Power card 20 AC input terminals 8 Capacitor bank assembly 21 AC input bus bar 9 Soft charge fuses 22 Input terminal mount...

Страница 10: ...fan 5 AC capacitors discharge board 17 DC capacitor bank 6 Line power contactor 18 Current transformer 7 LC inductor 19 RFI differential mode filter 8 AC capacitors 20 RFI common mode filter 9 Line p...

Страница 11: ...Fan assembly 6 Power card mounting plate 19 Output motor terminals 7 Power card 20 Current sensor 8 IGBT gate drive card 21 Main AC power input terminals 9 Upper capacitor bank assembly 22 Input term...

Страница 12: ...ower disconnect 5 RFI differential mode filter 16 Electrical fuses 6 RFI common mode filter 17 LC inductor 7 Current transformer CT 18 HI inductor 8 Line power bus bars to drive output 19 Power card 9...

Страница 13: ...e power line fuses if purchased 3 Line power AC power input terminals Figure 1 6 Frame Size F18 Options Cabinet The options cabinet is not optional for the LHD The ancillary equipment is stored in the...

Страница 14: ...om options cabinet 4 Metal oxide varistor MOV 13 RFI differential mode filter 5 AC capacitors discharge board 14 RFI common mode filter 6 LC inductor 15 Line power contactor 7 HI inductor 16 Power car...

Страница 15: ...k fan 3 SMPS fuse 9 Fan door cover 4 Optional back AC fuse mounting bracket 10 SMPS fuse 5 Optional middle AC fuse mounting bracket 11 Power card 6 Optional front AC fuse mounting bracket 12 Panel con...

Страница 16: ...module 4 MDCIC board 12 Panel connectors 5 Control card 13 DC fuse 6 SMPS fuse and fan fuse 14 Mounting bracket 7 Motor output bus bar 15 DC bus bar 8 Brake output bus bar 16 DC bus bar Figure 1 9 Fra...

Страница 17: ...ol the total harmonic distortion on the mains supply Although the harmonic currents do not directly affect electrical energy consumption they generate heat in wiring and transformers and can impact ot...

Страница 18: ...ecause of the voltage drop on the impedances of the distribution system Higher impedances result in higher levels of voltage distortion Current distortion relates to apparatus performance and it relat...

Страница 19: ...00 3 12 Regulate mains interference generated by connected devices in lower current products EN 50178 Monitors electronic equipment for use in power installations Table 1 6 EN Design Standards for Mai...

Страница 20: ...and currents for individual components within the supply network The standard also provides limits for the sum of all loads at the point of common coupling PCC To determine permissible harmonic voltag...

Страница 21: ...e 20 ISC IL RSCE h 11 11 h 17 17 h 23 23 h 35 35 h Total demand distortion TDD 20 4 2 0 1 5 0 6 0 3 5 20 50 7 3 5 2 5 1 0 0 5 8 50 100 10 4 5 4 0 1 5 0 7 12 100 1000 12 5 5 5 0 2 0 1 0 15 1000 15 7 0...

Страница 22: ...tallation start up and maintenance could result in death or serious injury WARNING UNINTENDED START When the adjustable frequency drive is connected to AC line power the motor may start at any time Th...

Страница 23: ...damage Before unpacking the adjustable frequency drive locate it as close as possible to the final instal lation site Compare the model number on the nameplate to what was ordered to verify the prope...

Страница 24: ...tilated in and out the back of a Rittal TS8 enclosure for frame size F18 LHD This offers a solution where the backchannel could take air from outside the facility and return the heat losses outside th...

Страница 25: ...for minimum 10 minutes External ducts If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated Use the charts below to derate the adjustab...

Страница 26: ...ight of the adjustable frequency drive See for the weight of the different frame sizes Maximum diameter for bar is 1 in 2 5 cm The angle from the top of the adjustable frequency drive to the lifting c...

Страница 27: ...of anchoring hole dimensions Bottom View D1n D2n 64 5 2 5 20 0 0 8 40 0 1 6 560 0 22 0 327 4 12 9 289 4 11 4 227 8 9 0 246 0 9 7 350 0 13 8 397 3 15 6 240 0 9 4 220 0 8 7 235 0 9 3 42 3 1 7 8X 14 0 0...

Страница 28: ...235 0 9 3 40 4 1 6 8X 25 0 1 0 8X 14 0 0 6 330 0 13 0 470 4 18 5 390 0 15 4 246 0 9 7 1 1 Cable entry locations Figure 3 10 Cable Entry Diagram Enclsoure Size D2n Installation VLT AutomationDrive FC 3...

Страница 29: ...Bottom view enclosure size E9 1 130BC586 10 1 Cable entry locations Figure 3 11 Cable Entry Diagram E9 Installation Installation Manual MG37A322 Danfoss A S Rev 04 2015 All rights reserved 27 3 3...

Страница 30: ...otor cable entry 2 Option enclosure 5 Inverter enclosure 3 Filter enclosure 6 Rectifier enclosure Figure 3 12 Cable Entry Diagram F18 Installation VLT AutomationDrive FC 302 Low Harmonic Drive 132 630...

Страница 31: ...3 83 5 3 3 167 0 6 6 8 0 120 2 4 7 MOTOR OUTPUT TERMINALS 130BC603 10 Figure 3 13 Frame Size D13 Terminal Locations Allow for bend radius of heavy power cables NOTICE All D frames are available with s...

Страница 32: ...3 5 168 7 6 6 MAINS INPUT TERMINAL MOTOR OUTPUT TERMINAL Figure 3 14 Frame Size E9 Terminal Locations Allow for bend radius of heavy power cables NOTICE All E frames are available with standard input...

Страница 33: ...he inverter cabinet No connection terminals are located in the rectifier cabinet Interconnecting bus bars are not shown 1 2 3 4 0 0 0 00 76 4 3 01 128 4 5 05 119 0 4 69 171 0 6 73 294 6 11 60 344 0 13...

Страница 34: ...bar 2 34 9 1 4 46 3 1 8 3 86 9 3 4 98 3 3 9 4 122 2 4 8 119 4 7 5 174 2 6 9 171 6 7 1 Disconnect location and related dimensions vary with kilowatt rating Figure 3 16 Input Option Cabinet with Circui...

Страница 35: ...18 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 1 2 3 1 Front view 2 Left side view 3 Right side view Figure 3 17 Inver...

Страница 36: ...Torque Bolt size D Line power Motor 19 40 Nm 168 354 in lbs M10 Load sharing Brake 8 5 20 5 Nm 75 181 in lbs M8 E Line power Motor Load sharing 19 40 Nm 168 354 in lbs M10 Brake 8 5 20 5 Nm 75 181 in...

Страница 37: ...Class 20 motor overload protection Overcurrent protection Extra protective equipment such as short circuit protection or motor thermal protection between adjustable frequency drive and motor is requir...

Страница 38: ...minimum 16 mm2 10 Low harmonic drive LHD Figure 4 1 EMC correct Installation NOTICE EMC Interference Use screened cables for motor and control wiring Separate the LHD mains input cable motor cable an...

Страница 39: ...ble HF impedance Connect the motor cable shield to both the decoupling plate of the adjustable frequency drive and to the metal housing of the motor Make the shield connections with the largest possib...

Страница 40: ...ng ELCB relays observe local regulations Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and for a brief discharge on power up 4 5 2 RFI Switch Line power supply is...

Страница 41: ...18 of type code The connection cable to the brake resistor must be shielded and the max length from adjustable frequency drive to the DC bar is limited to 82 ft 25 m Terminal No Function 81 82 Brake r...

Страница 42: ...oss Lower the IGBT switching frequency Modify the inverter waveform 60 AVM vs SFAVM Install a shaft grounding system or use an isolating coupling between motor and load Use minimum speed settings if p...

Страница 43: ...Failure to isolate these connections could result in less than optimum controller and associated equipment performance Because the power wiring carries high frequency electrical pulses it is importan...

Страница 44: ...P630 380 500 V Eaton XTCEC14P22B Table 4 9 Recommended Contactors 4 8 Control Wiring 4 8 1 Control Cable Routing Tie down all control wires to the designated control cable routing as shown in Figure...

Страница 45: ...nals All terminals to the control cables are located beneath the LCP both filter and adjustable frequency drive LCP They are accessed by opening the door of the unit 4 8 3 Electrical Installation Cont...

Страница 46: ...Remove the screwdriver The cable is now mounted in the terminal To remove the cable from the terminal 1 Insert a screwdriver max 0 016x0 1 in 0 4x2 5 mm in the square hole 2 Pull out the cable 130BT3...

Страница 47: ...240Vac 2A 24V NPN 0V PNP 0V PNP 24V NPN 19 D IN 24V NPN 0V PNP 27 24V 0V D IN OUT 0V PNP 24V NPN D IN OUT 0V 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON S201 ON 2 1 S202 ON I 0 20mA O...

Страница 48: ...27 29 32 33 20 37 24 V DC 0 VDC 130BT107 11 Figure 4 15 Input Polarity of Control Terminals NPN NOTICE To comply with EMC emission specifications shielded armored cables are recommended If using non s...

Страница 49: ...es always use shielded motor cable Cable Shielded twisted pair STP Impedance 120 Cable length Max 4000 ft 1200 m including drop lines Max 1 650 ft 500 m station to station Table 4 10 Cable Recommendat...

Страница 50: ...rmal motor protection it is also possible to use the MCB 112 PTC thermistor card option This card provides ATEX certification to protect motors in explosion hazardous areas Zone 1 21 and Zone 2 22 Whe...

Страница 51: ...1 25 Motor Nominal Speed Table 4 11 Quick Set up Parameters 3 MOTOR NR 1827421 2003 S E005A9 1 5 KW n2 31 5 MIN 400 Y V n1 1400 MIN 50 Hz cos 0 80 3 6 A 1 7L B IP 65 H1 1A 130BT307 10 BAUER D 7 3734 E...

Страница 52: ...ers at 10 C 50 F and turn them off at 15 6 C 60 F Cabinet light with power outlet A light mounted on the cabinet interior of F frame frequency converters increases visibility during servicing and main...

Страница 53: ...before each motor starter and is off when the incoming power to the frequency converters is off Up to 2 starters are allowed 1 if a 30 A fuse protected circuit is ordered and are integrated into the f...

Страница 54: ...Confirm that the supply voltage matches the voltage of the adjustable frequency drive and the motor 5 1 1 Pre start CAUTION Before applying power to the unit inspect the entire installation as detail...

Страница 55: ...to comply could result in death or serious injury WARNING UNINTENDED START When the adjustable frequency drive is connected to AC line power the motor may start at any time The adjustable frequency dr...

Страница 56: ...uency 5 3 0 24 kWh counter Table 5 2 Legend to Figure 5 1 Display Area Frequency Converter Side B Display menu keys Menu keys are used for menu access for parameter set up toggling through status disp...

Страница 57: ...the LCP memory To download data to another adjustable frequency drive connect the LCP to that unit and download the stored settings Restoring factory default settings does not change data stored in t...

Страница 58: ...r than normal Manual initialisation does not reset the following frequency converter information Parameter 15 00 Operating hours Parameter 15 03 Power ups Parameter 15 04 Over Temps Parameter 15 05 Ov...

Страница 59: ...minal 27 Digital Input at factory default Otherwise select No Operation in parameter 5 12 Terminal 27 Digital Input For adjustable frequency drives with an optional bypass no jumper wire is required b...

Страница 60: ...parameter 1 53 Model Shift Frequency Example 1 If the motor oscillates at 5 Hz and dynamics performance is required at 15 Hz set parameter 1 53 Model Shift Frequency to 10 Hz Example 2 If the applicat...

Страница 61: ...ended choice for applications where the motor is rotating at slow speed e g windmilling in fan applications parameter 2 06 Parking Current and parameter 2 07 Parking Time can be adjusted Increase the...

Страница 62: ...2 Scroll to parameter 1 28 Motor Rotation Check and press OK 3 Scroll to 1 Enable The following text appears Note Motor may run in wrong direction 4 Press OK 5 Follow the on screen instructions NOTIC...

Страница 63: ...insulation to meet PELV insulation requirements Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB929 10...

Страница 64: ...ent 20 mA parameter 6 14 Terminal 53 Low Ref Feedb Value 0 RPM parameter 6 15 Terminal 53 High Ref Feedb Value 1 500 RPM Default Value Notes comments Table 6 4 Analog Speed Reference Current Parameter...

Страница 65: ...e Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB934 10 Function Setting parameter 5 10 Terminal 18 Di...

Страница 66: ...er 6 15 Terminal 53 High Ref Feedb Value 1 500 RPM Default Value Notes comments Table 6 9 Speed Reference using a Manual Potentiometer Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10...

Страница 67: ...above Table 6 11 RS 485 Network Connection Parameters 130BB686 12 VLT 24 V 24 V D IN D IN D IN COM D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 A53 U I D I...

Страница 68: ...rameter 13 12 Comparator Value 90 parameter 13 51 SL Controller Event 22 Comparator 0 parameter 13 52 SL Controller Action 32 Set digital out A low parameter 5 40 Function Relay 80 SL digital output A...

Страница 69: ...al 19 Digital Input 11 Start reversing parameter 1 71 Start Delay 0 2 parameter 1 72 Start Function 5 VVC FLUX Clockwise parameter 1 76 Start Current Im n parameter 2 20 Release Brake Current App depe...

Страница 70: ...drive issuing an alarm A warning clears by itself when the abnormal condition is removed 7 2 2 Alarm Trip An alarm is issued when the frequency converter is tripped that is the frequency converter su...

Страница 71: ...ly voltage and supply currents to the adjustable frequency drive WARNING 5 DC link voltage high The intermediate circuit voltage DC is higher than the high voltage warning limit The limit is dependent...

Страница 72: ...rogramming if 1 93 Thermistor Resource matches sensor wiring If using a KTY Sensor check the programming of parameter 1 95 KTY Sensor Type parameter 1 96 KTY Thermistor Resource and parameter 1 97 KTY...

Страница 73: ...g can be disabled in parameter 14 53 Fan Monitor 0 Disabled Troubleshooting Check fan resistance Check soft charge fuses WARNING 24 External fan fault The fan warning function is an extra protective f...

Страница 74: ...munication fault The serial communication bus on the communication option card is not working WARNING ALARM 36 Mains failure This warning alarm is only active if the supply voltage to the adjustable f...

Страница 75: ...e with control board hardware 5124 Option in slot B Hardware incompatible with control board hardware 5125 Option in slot C0 Hardware incompatible with control board hardware 5126 Option in slot C1 Ha...

Страница 76: ...nt Limit Ensure that motor data in parameters 1 20 to 1 25 are set correctly Increase the current limit if necessary Ensure that the system can operate safely at a higher limit WARNING 60 External int...

Страница 77: ...rt when the fault is cleared WARNING 76 Power unit set up The required number of power units does not match the detected number of active power units Troubleshooting When replacing an F frame module t...

Страница 78: ...ates which power module generated the alarm 1 left most inverter module 2 middle inverter module in F12 or F13 frame sizes 2 right inverter module in F10 or F11 frame sizes 2 second adjustable frequen...

Страница 79: ...the adjustable frequency drive has been replaced Troubleshooting Reset the adjustable frequency drive for normal operation WARNING 251 New typecode The power card or other components have been replac...

Страница 80: ...ed see also Table 7 2 Alarms that are trip locked offer additional protection meaning that the line power supply must be switched off before the alarm can be reset After being switched back on the uni...

Страница 81: ...fault X 301 SC cont fault X 302 Cap overcurrent X X 303 Cap ground fault X X 304 DC overcurrent X X 305 Mains freq limit X 308 Resistor temp X X 309 Power ground fault X X 311 Switch freq limit X 312...

Страница 82: ...rrent DC overcurrent Password Protection 19 00080000 524288 Resistor temp Resistor temp Reserved 20 00100000 1048576 Power ground fault Power ground fault Reserved 21 00200000 2097152 Switch freq limi...

Страница 83: ...not set to off Possible correction Increase parameter 8 03 Control Timeout Time Change parameter 8 04 Control Timeout Function WARNING 23 Internal fan fault Internal fans have failed due to defect har...

Страница 84: ...en exchanged The filter type code must be restored in the EEPROM Select the correct type code in parameter 14 23 Typecode Setting according to the label on the unit Remember to select Save to EEPROM t...

Страница 85: ...on control voltage terminal 12 or 50 or at control terminals Check the 24 V control voltage supply for terminals 12 13 to 20 39 or 10 V supply for terminals 50 to 55 Wire the terminals properly Wrong...

Страница 86: ...nal Motor running in wrong direction Motor rotation limit Check that parameter 4 10 Motor Speed Direction is programmed correctly Program correct settings Active reversing signal Check if a reversing...

Страница 87: ...the adjustable frequency drive Rotate input power leads into the adjustable frequency drive one position A to B B to C C to A If imbalance leg stays on same input terminal it is a problem with the uni...

Страница 88: ...251 304 304 381 381 463 Continuous at 460 480 V A 231 291 291 348 348 427 Max pre fuses1 A 400 500 630 Max cable size Motor mm2 AWG2 2x185 2x300 mcm Line power mm2 AWG2 Load sharing mm2 AWG2 Brake mm2...

Страница 89: ...us at 460 480 V A 436 531 531 580 580 667 667 718 Max pre fuses1 A 700 900 Max cable size Motor mm2 AWG2 4x240 4x500 mcm Line power mm2 AWG2 Load sharing mm2 AWG2 Brake mm2 AWG2 2x185 2x350 mcm Total...

Страница 90: ...V A 711 759 759 867 867 1022 1022 1129 Max pre fuses1 A 1600 2000 Max cable size Motor mm2 AWG2 8 x 150 8 x 300 mcm Line power mm2 AWG2 8 x 240 8 x 500 mcm Brake mm2 AWG2 4 x 185 4 x 350 mcm Total LH...

Страница 91: ...st be allowed for 5 8 1 2 Derating for Temperature The frequency converter automatically derates the switching frequency switching type or output current under certain load or ambient conditions as de...

Страница 92: ...V T5 Normal Overload 110 60 AVM 130BX479 10 Iout fsw kHz o 70 80 90 1 60 100 110 2 3 4 5 50 C o 55 C 0 o 45 C Figure 8 7 Derating Enclosure Sizes E and F P250 to P630 380 480 V T5 High overload 150 SF...

Страница 93: ...9 0 5 5 443 0 17 4 611 0 24 1 663 5 26 1 843 5 33 2 1568 3 61 7 807 3 31 8 677 3 26 7 929 2 36 6 377 8 14 9 130BE140 10 251 0 9 9 221 0 8 7 301 9 11 9 369 0 14 5 664 4 26 2 864 4 34 0 Figure 8 9 Enclo...

Страница 94: ...6 184 5 7 3 369 14 5 534 5 21 641 17 25 2 747 83 29 4 854 5 33 6 1914 7 75 4 1781 4 70 1 1562 4 61 5 1504 59 2 470 92 18 5 130 5 1 130 5 1 160 6 3 251 89 9 9 130BE139 10 Figure 8 10 Enclosure Size D2...

Страница 95: ...84 5 30 9 969 0 38 2 1153 5 45 4 160 0 6 3 160 0 6 3 248 0 9 8 725 0 28 5 1043 0 41 1 160 0 6 3 493 5 19 4 1200 0 47 2 130BC171 10 Figure 8 11 Enclosure Size E9 Specifications Installation Manual MG37...

Страница 96: ...130BC174 11 2792 0 110 605 8 24 Figure 8 12 Enclosure Size F18 Front and Side View Specifications VLT AutomationDrive FC 302 Low Harmonic Drive 132 630 kW 94 Danfoss A S Rev 04 2015 All rights reserve...

Страница 97: ...torque constant torque maximum 160 for 1 m Starting torque maximum 180 up to 0 5 s Overload torque constant torque maximum 160 for 1 m Percentage relates to nominal torque of the unit Cable lengths an...

Страница 98: ...BA117 10 Figure 8 13 Pulse inputs Programmable pulse inputs 2 Terminal number pulse 29 33 Max frequency at terminal 29 33 110 kHz push pull driven Max frequency at terminal 29 33 5 kHz open collector...

Страница 99: ...le relay outputs 2 Relay 01 Terminal number 1 3 break 1 2 make Max terminal load AC 1 1 on 1 3 NC 1 2 NO resistive load 240 V AC 2A Max terminal load AC 15 1 inductive load cos 0 4 240 V AC 0 2 A Max...

Страница 100: ...61000 6 3 4 EN 55011 IEC 61800 3 EMC standards immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Control card performance Scan interval 5 ms Control c...

Страница 101: ...ter lowest rated supply voltage If AC line voltage exceeds the filter highest rated voltage the filter continues to work but harmonic mitigation performance is reduced The filter does not cut out unti...

Страница 102: ...NPN 19 V DC Voltage level logic 1 NPN 14 V DC Maximum voltage on input 28 V DC Input resistance Ri approx 4 k All digital inputs are galvanically isolated from the supply voltage PELV and other high...

Страница 103: ...z Response time reactive and harmonic 0 5 ms Settling time reactive current control 20 ms Settling time harmonic current control 20 ms Overshoot reactive current control 10 Overshoot Harmonic current...

Страница 104: ...akers on the supply side as protection in case of component break down inside the adjustable frequency drive first fault NOTICE Using fuses and or circuit breakers ensures compliance with IEC 60364 fo...

Страница 105: ...A 700 V 6 9URD33D08A0900 20 630 32 900 355 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 400 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 Table 8 7 Enclosure size E Mains Fuses 380 480 V...

Страница 106: ...tor Controller Fuses Enclosure size Bussmann PN1 Rating Alternative fuses F LPJ 30 SP or SPI 30 A 600 V Any listed Class J dual element time delay 30 A Table 8 13 30 A Fuse Protected Terminal Fuse Enc...

Страница 107: ...For fastening hardware described in this manual use the torque values in Table 8 20 These values are not intended for fastening IGBTs See the instructions included with those replacement parts for co...

Страница 108: ...y converter All parameters are grouped by name indicating the function of the parameter group All parameters are listed by name and number in this manual 9 2 Frequency Converter Parameter Lists Append...

Страница 109: ...ference 2 06 Parking Current 2 07 Parking Time 2 1 Brake Energy Funct 2 10 Brake Function 2 11 Brake Resistor ohm 2 12 Brake Power Limit kW 2 13 Brake Power Monitoring 2 15 Brake Check 2 16 AC brake M...

Страница 110: ...ss CL Feedback 2 Resource 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 7 31 Process PID Anti Windup 7 32 Process PID Start Speed 7 33 Process PID Proportional Gain 7 34 Process PID Int...

Страница 111: ...ings 15 10 Logging Source 15 11 Logging Interval 15 12 Trigger Event 15 13 Logging Mode 15 14 Samples Before Trigger 15 2 Historic Log 15 20 Historic Log Event 15 21 Historic Log Value 15 22 Historic...

Страница 112: ...er Marker Tolerance Window 33 22 Slave Marker Tolerance Window 33 23 Start Behavior for Marker Sync 33 24 Marker Number for Fault 33 25 Marker Number for Ready 33 26 Velocity Filter 33 27 Offset Filte...

Страница 113: ...are Readouts 99 13 Idle time 99 14 Paramdb requests in queue 99 15 Secondary Timer at Inverter Fault 99 16 No of Current Sensors 99 17 tCon1 time 99 18 tCon2 time 99 19 Time Optimize Measure 99 2 Heat...

Страница 114: ...o a conversion figure used when writing or reading using an active filter Conv index 100 75 74 70 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 3 600 00 0 3 60 0 60 1 60 1 000 0 00 100 00 0 10 00 0 1 000...

Страница 115: ...Display Line 1 3 Small 30120 All set ups TRUE Uint16 0 23 Display Line 2 Large 30100 All set ups TRUE Uint16 0 24 Display Line 3 Large 30121 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLim...

Страница 116: ...ll set ups TRUE Uint8 5 15 Terminal 33 Digital Input 91 DC Contactor All set ups TRUE Uint8 5 16 Terminal X30 2 Digital Input 0 No operation All set ups TRUE Uint8 5 17 Terminal X30 3 Digital Input 0...

Страница 117: ...Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay 25 ms 1 set up TRUE 3 Uint16 8 5 Digital Bus 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 55 Set up Select 3 Logic OR All set up...

Страница 118: ...set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40...

Страница 119: ...Inverter Thermal 0 All set ups FALSE 0 Uint8 16 36 Inv Nom Current ExpressionLimit All set ups FALSE 2 Uint32 16 37 Inv Max Current ExpressionLimit All set ups FALSE 2 Uint32 16 39 Control Card Temp 3...

Страница 120: ...LSE Uint8 300 25 CT Polarity 0 Normal 2 set ups FALSE Uint8 300 26 CT Placement 1 Load Current 2 set ups FALSE Uint8 300 29 Start Auto CT Detection 0 Off All set ups FALSE Uint8 300 3 Compensation 300...

Страница 121: ...1 Uint16 301 11 Estimated THD of Voltage 0 0 All set ups Uint16 301 12 Power Factor 0 00 N A All set ups TRUE 2 Uint16 301 13 Cos phi 0 00 N A All set ups TRUE 2 Int16 301 14 Leftover Currents 0 0 A A...

Страница 122: ...frequency converter IP Ingress protection LCP Local control panel N A Not applicable PM N Nominal motor power PCB Printed circuit board PE Protective earth PELV Protective extra low voltage Regen Reg...

Страница 123: ...Brake Chopper 39 Braking 71 Branch circuit protection 102 Bus termination switch 49 C Cable Motor cable 35 Cable length and cross section 37 Cable lengths and cross sections 95 100 Cabling 37 CE Comp...

Страница 124: ...37 38 52 53 H Hand on 55 Harmonic mitigation performance 99 Harmonics 6 Harmonics Analysis 15 Harmonics 15 16 17 distortion 15 Overload prevention 15 Voltage harmonics 16 Heater 50 Heatsink 73 High vo...

Страница 125: ...rrent protection 35 Overload protection 21 P Parallel connection of motors 47 Parameter menu structure 107 PELV 61 Phase loss 69 Planning installation site 21 Point of common coupling 16 Potentiometer...

Страница 126: ...re limits 52 Terminal functions 40 Terminal Locations Frame Size D13 29 Terminals Output terminal 52 Terminal 53 48 Terminal 54 48 Thermal motor protection 70 Thermistor 61 70 Torque 34 70 Torque char...

Страница 127: ...Index Installation Manual MG37A322 Danfoss A S Rev 04 2015 All rights reserved 125...

Страница 128: ...brochures or other printed material Danfoss reserves the right to alter its products at any time without notice provided that alterations to products already on order shall not require material chang...

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