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System design recommendations 

Diameter of separate suction lines from 
evaporators to condensing unit manifold should 
be with appropriate size according evaporator 
capacity (securing recommended speed for proper 
oil return). Common manifold tube should be as 
close as possible to condensing unit.

NOTICE

 The installer is responsible for the 

installation of the unit and complete refrigeration 
system design according particular conditions 
of each application as this is not scope of current 
Guideline.

Moisture obstructs the proper functioning of both 
the compressor and the refrigeration system. Air 
and moisture reduce service life and increase 
condensation pressure, which causes abnormally 
high discharge temperatures that are then capable 
of degrading the lubricating properties of the oil. 
The risk of acid formation is also increased by air 
and moisture, and this condition can also lead 
to copper plating. All these phenomena may 
cause both mechanical and electrical compressor 
failures. The typical method for avoiding such 
problems is a vacuum pump-down executed 
with a vacuum pump, thus creating a minimum 
vacuum of 500 microns (0.67 mbar). 

NOTICE

 The evacuation procedure is based 

upon achieving an actual system Vacuum standard 
and is NOT TIME DEPENDENT!

Evacuate the installation down to 0,67 mbar to 
ensure quality vacuum.
It is recommended to evacuate on both high and 
low pressure side to achieve fast and uniform 
vacuum in the entire refrigeration system.

When the vacuum level has been reached, the 
system must be isolated from the pump.
A vacuum of 0.67mbar has to be reached and 
maintained for 4 hours. This pressure is to be 
measured in the refrigeration system, and not at 
the vacuum pump gauge.

If pressure increases rapidly, the system is not 
airtight. Locate and repair leaks. Restart the 
vacuum procedure.
If pressure increases slowly, the system contains 
moisture inside. Break the vacuum with nitrogen 
gas and restart the vacuum process again.

CAUTION

 Do not use a megohmmeter nor 

apply power to the compressor while it is under 
vacuum as this may cause internal damage.

CAUTION

 Leak detection must be carried 

out using a mixture of nitrogen and refrigerant or 
nitrogen and helium. Never use other gasses such 
as oxygen, dry air or acetylene as these may form 
an inflammable mixture. Pressurize the system on 
HP side first then LP side.

5.2 Evacuation

27

FRCC.PC.044.A6.02

Application Guidelines

Содержание Optyma Plus

Страница 1: ...Optyma Plus INVERTER Stepless capacity modulation from 30 to 100 rps in a simple plug and play package Application guidelines 2018 EcoDesign cc danfoss com OptymaTM by Danfoss...

Страница 2: ......

Страница 3: ...when OFF 23 4 6 Phase sequence 24 4 7 Brazed connections 24 4 8 High pressure transmitter connection 25 System design recommendations 26 5 1 Piping design 26 5 2 Evacuation 27 5 3 Refrigerant charge 2...

Страница 4: ...tarting operation and maintenance of Optyma Plus INVERTER condensing units This guideline is not intended to replace the system expertise available from system manufacturers In addition to this instru...

Страница 5: ...geration applications in the range of 2kW to 9kW Standard equipment features Variable speed compressor scroll with acoustic housing and crankcase heater Compressor drive with EMI filter MCHX condenser...

Страница 6: ...1F0075 18 118U3259 19 118U3243 20 118U3256 21 118U3258 22 118U3887 23 118U3255 24 118U3261 25 118U3241 02 26 118U3264 27 MANIFOLD_A6E 28 118A0632001 29 118A05930001 30 118U3431001 31 118U34320002 32 1...

Страница 7: ...VL variable speed scroll VLZ compressor 7 Version P01 8 Electrical code E Compressor 400 V 3 phase 50 Hz fan 230 V 1 phase 50 Hz OP MPPM044VVLP01E Code Number 114X4334 Application MBP IP 54 Refrigeran...

Страница 8: ...23Z5045 014F0174 009G7053 009G7054 118U3722 118U3721 084N0003 084N2007 118U3485 OP MPLM044 OP MPPM044 120G0156 118U3494 118U3829 118U3476 023Z5045 014F0174 009G7053 009G7054 118U3722 118U3721 084N0003...

Страница 9: ...2 00 38 1956 2427 2983 3632 43 50 27 2988 3751 4643 5674 6854 72 3 41 3 32 2812 3542 4393 5378 6504 1599 2 22 38 3279 4079 5003 6061 43 3051 3803 4674 5674 75 27 4374 5503 6805 8291 9973 72 9 41 9 32...

Страница 10: ...871 43 50 27 3258 4080 5029 6116 7351 71 9 40 9 32 3069 3858 4766 5804 6984 1698 2 27 38 3577 4435 5416 6529 43 3330 4147 5078 6135 75 27 4776 5970 7334 8878 10612 72 5 41 5 32 4503 5648 6951 8425 100...

Страница 11: ...6 1794 2 17 38 2854 3533 3937 5215 6236 43 2590 3215 3937 4766 5711 75 27 4962 6087 7381 8853 10511 74 4 43 4 32 4610 5659 6866 8240 9790 2813 2 01 38 4169 5126 5672 7481 8899 43 3784 4662 5672 6826 8...

Страница 12: ...50 27 3091 3846 4713 5699 6812 73 8 42 8 32 2896 3616 4442 5381 6441 1748 2 07 38 3327 4102 4983 5977 43 3076 3806 4637 5577 75 27 4505 5569 6792 8183 9752 74 4 43 4 32 4227 5238 6396 7713 9200 2718 1...

Страница 13: ...Product description 2 9 Layout OP MPLM028 035 044 OP MPPM028 035 044 13 FRCC PC 044 A6 02 Application Guidelines...

Страница 14: ...9 3 kW demand at its maximum speed and at the same time condensing unit capacity at minimum speed minimum capacity 3 kW is not higher than necessary cooling capacity for the smallest evaporator 3 kW E...

Страница 15: ...its are guaranteed 0 10 20 30 40 50 60 5 15 25 35 45 55 Ambient temperature C Operating Map R407F A 20 10 0 10 20 25 15 5 5 15 Evaporating temperature C 30 rps 100 rps SH10K 50 rps 100 rps C Te 10 C T...

Страница 16: ...LpMinOnTime And the value for Min on time for the compressor will be set to the largest of the values of c94 MinLpOnTime and c01 Min on time The CDS803 drive forces the compressor to 50rps see Optyma...

Страница 17: ...shall not be done in facilities containing flammable gasses or in installation containing flammable gasses NOTICE Special attention should be paid if unit needs to be installed close to the sea as th...

Страница 18: ...9A set If another refrigerant is to be used refrigerant parameter o30 needs to be changed refer to description in Controller application manual Parameters for high and low pressure cut outs are preset...

Страница 19: ...e Switch B4 Low Pressure Switch C1 Run Capacitor Fan F1 Fuse Control Circuit K1 Contactor M1 Compressor M2 Fan Motor Q1 Main Switch R1 Ambient Temp Sensor R2 Discharge Temp Sensor R3 Suction Temp Sens...

Страница 20: ...11 drive start and wire 25 room thermostat and put them together Remove wire 53 and 55 from drive terminals and connect the attached 10kOhm potentiometer R8 as below wire 1 to drive terminal 55 wire...

Страница 21: ...Speed Controller Pressure Switch C1 Run Capacitor Fan F1 Fuse Control Circuit K1 Contactor M1 Compressor M2 Fan Motor Q1 Main Switch R1 Ambient Temp Sensor R2 Discharge Temp Sensor R3 Suction Temp Sen...

Страница 22: ...Installation Picture1 Normal wiring Picture2 Emergency wiring 22 FRCC PC 044 A6 02 Application Guidelines...

Страница 23: ...or serious injury The digital inputs are not a safety switch They do not disconnect the frequency converter from the mains Do not remove mains connections compressor connections or other power connect...

Страница 24: ...at shield C B A For brazing the suction and liquid line connections the following procedure is advised Make sure that no electrical wiring is connected to the compressor Use brazing material with a mi...

Страница 25: ...stem pressure to the transmitter 1 Valve In from receiver 2 Valve Out to evaporator 3 Service port for safety devices 4 Service port for transmitter or service only A Valve fully closed Valve spindle...

Страница 26: ...re a good oil return within 8 to 12 m s in vertical risers In horizontal pipes this velocity can decrease down to 4 m s The use of U trap and double suction risers is often required These suction rise...

Страница 27: ...a minimum vacuum of 500 microns 0 67 mbar NOTICE The evacuation procedure is based upon achieving an actual system Vacuum standard and is NOT TIME DEPENDENT Evacuate the installation down to 0 67 mbar...

Страница 28: ...inal condition during operation Next steps can be followed for proper charging or the system keep system working under the max load conditions all evaporators working maximum air liquid flow via evapo...

Страница 29: ...the oil level should be checked and topped up if necessary When the compressor is running under stabilized conditions the oil level must be visible in the sight glass The presence of foam filling in...

Страница 30: ...ess on these buttons Press short the middle button to show the value of the selected Parameter Press afterwards the upper or lower button to change the value of the selected parameter A long press on...

Страница 31: ...the refrigerant Control of condensing temperature Control of fan speed On off control or speed regulation of the compressor Control of heating element in crankcase Liquid injection into economizer po...

Страница 32: ...be stopped and the fan will be set to 100 When the signal is once again OK at the DI3 input the regulation will resume During regulation the internal low pressure monitoring function will cut out the...

Страница 33: ...0 0 bar 2 3 Min compressor speed c46 30 rps 70 rps 30 rps Start speed for compressor and min speed for high condensing temperatures c47 30 rps 70 rps 50 rps Max compressor speed c48 50 rps 100 rps 100...

Страница 34: ...working range Ps min value o20 1 bar 5 bar 1 Pressure transmitter working range Ps max value o21 6 bar 200 bar 12 Refrigerant setting 13 User defined 19 R404A 20 R407C 21 R407A 37 R407F 40 R448A 41 R...

Страница 35: ...x 1 on closed u63 Status on relay to heating element in crank case 1 on closed u71 Status on high voltage input DI3 1 on 230 V u87 Readout condensing pressure in temperature U22 C Readout pressure Ps...

Страница 36: ...etc Step 2 Rinse Do not use any chemicals including those advertised as coil cleaners to wash microchannel heat exchangers They can cause corrosion Rinse only with water Hose the MCHE off gently pref...

Страница 37: ...Service and maintenance 7 4 Access ports Charging port liquid line initial charge 4kg Charging port suction line adjustment of refrigerant charge 37 FRCC PC 044 A6 02 Application Guidelines...

Страница 38: ...ccording to weight It is recommended not to open the packaging before the unit is at the final place for installation Handle the unit with care The packaging allows for the use of a forklift or pallet...

Страница 39: ...rigerant or oil not specified by Danfoss as suitable for the unit will lead to annulment of warranty from Danfoss A S side if the refrigerant or oil are not approved in writing by Danfoss Annulment of...

Страница 40: ...if below Evaporator Cooling capacity kW Evaporating pressure bar temperature C Superheat at evaporator outlet K Type of expansion valve used Thermostatic TEV electronic EEX Compressor Suction gas tem...

Страница 41: ......

Страница 42: ...ioned us as distinct variable speed technology specialists Today we operate from engineering and manufacturing facilities spanning across three continents FRCC PC 044 A6 02 Danfoss DCS CC 2018 06 Our...

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