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Dane Technologies, Inc. 

QuicKART 

Owners Manual 

40

 

 

7105 Northland Terrace, Minneapolis, MN  55428  /  888-544-7779  /  763-544-7779  /  Fax 763-544-4234 

www.danetechnologies.com

                                                  970-047 

REV

 B  2-9-09

 

 
 

 

CHANGING FRONT TIRES 

 
Turn QuicKART off and remove key.  
QuicKART must be on a flat surface. Make sure the parking brake is functional and on.  
Use protective eyewear at all times.   
 
Block the opposite drive tire to stop it from rolling.  
Slightly loosen the four (4) lug nuts, about 1/2 turn, from the wheel needing service.  Use a 
9/16-inch socket on the QUICKART M3 12-inch tires. Use a 5/8-inch socket on the 16-inch 
tires for the QUICKART M3 HD .  

IMPORTANT

: Do not remove any of the nuts; only 

slightly loosen them while the wheel is still on the ground.  
Use a jack to lift the front of the QuicKART off the ground approximately 2 to 3 inches.  
Insert a sturdy and stable block under the frame to hold it securely in this elevated position.  
Unscrew the four front wheel lug nuts and place them in a location where they will not 
become lost.  Remove the wheel.  The new or repaired wheel is placed back on the front 
hub with the tire stem facing out.  Replace the 4 lug nuts with the beveled side toward the 
inside and tighten. 
Using the jack, lift the QuicKART off the supporting block. Remove the block and use the 
jack to lower the QuicKART to the ground.  Tighten the 4 lug nuts again ensuring that they 
are tightened to a minimum of 50 foot-pounds torque.   
 
 

CHANGING REAR TIRE 

 
Turn QuicKART off and remove key.  
QuicKART must be on a flat surface. Make sure the parking brake is functional and on. 
Use protective eyewear at all times. 
 
Lift the back of the QuicKART so the rear castered wheel is approximately 2 inches off the 
ground.  This is accomplished by using a jack under the rear frame of the QuicKART, in 
the center.  Once the QuicKART is lifted, place a sturdy and stable block in each corner 
then lower the jack so the weight of the QuicKART is resting on the blocks. Also place 
blocks on the front wheels to keep the QuicKART from rolling. 
With a 9/16” wrench, remove the four bolts holding the caster assembly to the frame.  
Save the hardware and use it when replacing the wheel. 
When replacing the caster assembly, reuse the saved hardware.  Insert bolts, apply nuts 
and tighten. 
Using the jack, lift the QuicKART off the supporting blocks, remove the blocks then lower 
the QuicKART to the ground.   
Note:  Variations in the hardware configuration may occur.  Save all hardware and use it 
as it was removed when replacing wheel. 
 

Содержание QUICKART M3

Страница 1: ...QuicKART Electric Utility Machine MANUFACTURED BY Dane Technologies Inc 7105 Northland Terrace Minneapolis MN 55428 Part no 970 047 Phone 763 544 7779 Toll free 1 888 544 7779 Fax 763 544 4234 www da...

Страница 2: ...uicKART is a tool which will increase workplace safety and productivity Those goals will only be accomplished if all employees using the QuicKART are thoroughly trained in the safe operation of the Qu...

Страница 3: ...GHT SIDE and REAR VIEW 21 QUICKART M3 E FRONT and LEFT SIDE VIEW 21 QUICKART M3 E MANUAL CONTROL 22 QUICKART M3 E TOP VIEW 22 QUICKART M3 M3 E M3 HD LABELS 23 QUICKART M3M3 HD LABEL LOCATIONS 26 QUICK...

Страница 4: ...n a Declaration of Conformity indicating that Industry Canada technical specifications were met It does not imply that Industry Canada approved the equipment The CE mark if present declares that this...

Страница 5: ...ate the QuicKART unless you meet the minimum operator requirements set down by federal and state regulations and corporate policy 4 Do not operate the QuicKART unless you have reviewed and understood...

Страница 6: ...s weekly to add distilled water to the batteries b Maintenance free batteries contain liquid and may have caps for filling and very rarely need filling c AGM batteries have no free liquid and do not r...

Страница 7: ...the pin and clip into the tower tube and clip the cable back in place 5 To attach the cart coupler yokes cups select a typical cart from the store and then refer to the diagrams starting on page 30 6...

Страница 8: ...machine after the EMERGENCY shut off button has been activated pull out the button turn off the key switch wait 1 second then turn it back on The far right of the control panel also includes two LEDs...

Страница 9: ...y released When the QuicKART M3 or M3 HD is stopped the parking brake automatically engages This prevents the QuicKART from rolling on slopes or being pushed manually If it is necessary to push the Qu...

Страница 10: ...While in Radio Mode only one person is needed to collect shopping carts This person gathers the carts and adds them to the train while using the 5 button remote control to control forward speed brakin...

Страница 11: ...ol transmitter When turning the cart chain it is easier to maintain safe footing by leaning against the lead cart rather than pulling 6 After delivering the carts to the store stop the QuicKART and re...

Страница 12: ...technologies com 970 047 REV B 2 9 09 5 BUTTON REMOTE CONTROL HORN PRESS TO SOUND FAST SPEED PRESS TO KEEP IN MOTION SLOW SPEED PRESS TO KEEP IN MOTION BATTERY TRANSMIT INDICATOR LIGHT STOP BUTTON PRE...

Страница 13: ...8 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 M3 M3 HD CONTROL PANEL Horn Button Emergency shut off button Battery level meter Controller status LED Radio Mode...

Страница 14: ...544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 QUICKART M3 M3 HD RIGHT SIDE VIEW QUICKART M3 M3 HD LEFT SIDE VIEW Strobe Handlebars Thumbwheel throttle controls...

Страница 15: ...errace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 QUICKART M3 M3 HD REAR VIEW QUICKART M3 M3 HD TOP VIEW AC cord plug in Body handle...

Страница 16: ...ll out the button turn off the key switch wait 1 second then turn it back on The far right of the control panel also includes two LEDs The Controller Status LED indicates that the QuicKART is turned o...

Страница 17: ...rake Release on the lower right corner at the back of the machine Once the parking brake is released the QuicKART will not operate until the parking brake is pushed back in It is recommended that the...

Страница 18: ...the entrance or within the store Never use the reverse FAST Radio with a chain of carts 2 NEVER press on the remote buttons unless you are at the front of the cart chain and controlling the lead cart...

Страница 19: ...e radios may interfere with each other If one of the QuicKARTs has a 2 channel remote reprogram that remote to its machine once and the problem will go away It is now using the second channel 6 BUTTON...

Страница 20: ...apolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 M3 E CONTROL PANEL Rubber button used when programming the remote Battery level meter Radio Mod...

Страница 21: ...race Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 QUICKART M3 E RIGHT SIDE and REAR VIEW QUICKART M3 E FRONT and LEFT SIDE VIEW Remote...

Страница 22: ...ld the Stop button on the hand held remote page 12 3 Press the Horn button on the hand held remote three times page 12 The LED on the remote changes color from green to red and flashes fast 4 Press th...

Страница 23: ...battery charger will automatically shut off when the batteries are fully charged This takes between eight to ten hours for fully discharged batteries The LEDs on the charger tell you the status of the...

Страница 24: ...thorized service technician Federal law requires that you must be at least 18 years old to service the batteries of the QuicKART General condition Keep the QuicKART free from the accumulation of greas...

Страница 25: ...th all buttons The remote should operate up to 100 from the machine X Charge batteries overnight every night X Check couplers and yokes for unsafe wear loose or missing fasteners and safe connection X...

Страница 26: ...cover 5 To replace the batteries take out the old batteries and replace them with new ensuring that the new batteries are inserted as diagramed inside the battery compartment 6 Properly dispose of the...

Страница 27: ...ith the beveled side toward the inside and tighten Using the jack lift the QuicKART off the supporting block Remove the block and use the jack to lower the QuicKART to the ground Tighten the 4 lug nut...

Страница 28: ...rrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 M3 M3 HD SYSTEM WIRING DIAGRAM RED PLUG Optional NON UL QKM3 MACHINES 660 013 CABLE...

Страница 29: ...hnologies Inc QuicKART Owners Manual 42 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 M3 E SYSTEM WIRING DIAGRAM...

Страница 30: ...base 21 5 inches 55 meters forward 16 inches 41 meters reverse Inside turning radius less than 2 feet 61 meters Tires front 3 50 4 10 x 6 12 inches 30 meters diameter QK M3 M3 E 4 80 x 8 16 inches 41...

Страница 31: ...e Technologies Inc QuicKART Owners Manual 44 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 DECLARATION OF CONFORM...

Страница 32: ...or other acts of God Should any component fail during the first year of ownership except those mentioned as not under warranty the component in question is to be returned to Dane Technologies or to an...

Страница 33: ...ners Manual 46 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 QUICKART M3 M3 E M3 HD TRAINING MANUAL Prepared by D...

Страница 34: ...ng permitted to use it Successful completion of the training program and quiz shall qualify as being trained and authorized No one under the age of 16 years old may be permitted to operate the QuicKAR...

Страница 35: ...NAL Overhead 4 Review the following material Basic Information regarding QuicKART Operator Training Training Script for QuicKART Dane Technologies QuicKART Training Video DVD 5 The trainer needs to be...

Страница 36: ...s some additional operating procedures that need to be addressed QUICKART M3 M3 E M3 HD IMPORTANT OPERATING PROCEDURES Review of procedures for trainees 1 Before operating the QuicKART check to be sur...

Страница 37: ...does not work check to be certain the QuicKART mode is set for Remote If it still does not work the batteries may need to be replaced Last make sure that the hand held remote is programmed to the mac...

Страница 38: ...ion Do not push more carts than the individual operator can safely control given those conditions Do not exceed 30 carts under any conditions 4 Do not drive off from curbs or edges of hardened surface...

Страница 39: ...on of the QuicKART may void the warranty Question and Answer Are there any questions Collect Handouts If handouts provided collect them at this time for reuse at next training session Quiz If no other...

Страница 40: ...544 7779 Fax 763 544 4234 www danetechnologies com 970 047 REV B 2 9 09 may find alternative collection routes that work equally as well or better Proceed to Cart Room At this point I need everyone to...

Страница 41: ...witch to Off for 1 second before rotating to Radio Rotating the keyswitch immediately from Manual to Radio or back may cause a fault and require the keyswitch be turned Off for 1 second Collect carts...

Страница 42: ...ther cart collection cycle Disconnect Cart from Once we have gotten all the carts in the cart room and Cart Coupler are done for the shift disconnect the cart from the cart coupler using the reverse o...

Страница 43: ...n with all buttons The remote should operate up to 100 from the machine X Charge batteries overnight every night X Check couplers and yokes for unsafe wear loose or missing fasteners and safe connecti...

Страница 44: ...B Battery charge level is greater than 20 E All of the above C Brake for proper operation 7 When manually operating the QuicKART it s acceptable to operate several carts attached to the front of the m...

Страница 45: ...king B Battery charge level is greater than 20 E All of the above C Brake for proper operation 16 When manually operating the QuicKART it s acceptable to operate several carts attached to the front of...

Страница 46: ...ating speed True _____ False __ X ___ 5 During manual operation the brake on the QuicKART is applied by releasing the throttle True __ X ___ False _____ 6 Before beginning to use the QuicKART be sure...

Страница 47: ...anually push a maximum of 10 carts into the cart room 4 FALSE Slow down and wait for them to pass and make presence known 5 TRUE The nudge switch throttle controls speed and braking 6 E Tires battery...

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