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Service and Maintenance 

www.DaikinApplied.com 41 

IM 915-13 • VISION - EXTENDED SIZES

Service and Maintenance 

Periodic Service and Maintenance 

1.  Check all moving parts for wear every six months. 
2.  Check bearing collar, sheave, and wheel hub setscrews, 

sheave capscrews, and bearing hold-down bolts for 

tightness every six months. 

3.  Annually check and snug all electrical connections. 

Inspect for signs of water damage such as corrosion 

and repair if necessary. Check ground conductor and 

connection integrity and correct if needed. 

Bearing Lubrication 

 CAUTION

Bearing overheating potential. Can damage the equipment. 

Do not over-lubricate bearings. Use only a high grade mineral 

grease with a 200°F safe operating temperature. See below 

for specific recommended lubricants. 

Motor Bearings 

Supply and return fans—Supply and return fan motors should 

have grease added after every 2000 hours of operation. Using 

the following procedure, re-lubricate the bearings while the 

motor is warm, but not running. Use one of the greases shown 

in 

Table 23

NOTE: 

Direct Drive Class II fans that are supplied with TECO 

motors have double shielded bearings on frame sizes 

140T-280T. These bearings are pre-packed with a long 

life grease and are not re-greaseable. Larger frame 

size TECO motors are re-greaseable and follow the 

same lubrication recommendations as all other motors. 

1.  Remove and clean upper and lower grease plugs. 
2. 

Insert a grease fitting into the upper hole and add clean 

grease (

Table 23

) with a low pressure gun. 

3. 

Run the motor for five minutes before replacing the plugs.

NOTE: 

Specific greasing instructions are located on a 

tag attached to the motor. If special lubrication 

instructions are on the motor, they supersede all other 

instructions. 

Table 23: Recommended Lubricants and Amounts for Fan 

Motor Bearings 

Mfr . Grease

 NEMA Size

Amount to Add 

(oz .) 

Texaco, Polystar  

or  

Polyrex EM (Exxon Mobil)  

or  

Rykon Premium #2  

or  

Penzoil Pen 2 Lube

56 to 140

0.08 

140

0.15 

180

0.19 

210

0.30 

250

0.47 

280

0.61 

320

0.76 

360

0.81 

400

1.25 

440

2.12 

Fan Shaft Bearings 

 CAUTION

For safety, stop rotating equipment. Add one half of the 

recommended amount shown in 

Table 25

. Start bearing, and 

run for a few minutes. Stop bearing and add the second half 

of the recommended amount. A temperature rise, sometimes 

30°F (1°C), after re-lubrication is normal. Bearing should 

operate at temperature less than 200°F (94°C) and should 

not exceed 225 (107°C) for intermittent operation. For a re-

lubrication schedule, see 

Table 24

. For any applications that 

are not in the ranges of the table, contact Daikin Applied. 

 CAUTION

The tables in this section state general lubrication 

recommendations based on our experience and are intended 

as suggested or starting points only. For best results, specific 

applications should be monitored regularly and lubrication 

intervals and amounts adjusted accordingly. 

Any good quality lithium or lithium complex base grease, using 

mineral oil, conforming to NLGI grade 2 consistency, and an oil 

viscosity of 455-1135 SUS at 100°F (100-200 cSt at 40°C) may 

be used for re-lubrication. 
Compatibility of grease is critical. Re-lubricatable bearings are 

supplied with grease fittings or zerks for ease of lubrication with 

hand or automatic grease guns. Always wipe the fitting and 

grease nozzle clean. 

Содержание Vision

Страница 1: ...Installation and Maintenance Manual IM 915 13 Group Applied Air Systems Part Number IM 915 13 Date June 2023 Vision Air Handler Extended Sizes Sizes 107 169...

Страница 2: ...anty 48 Equipment Warranty Registration Form 49 Quality Assurance Survey Report 54 2023 Daikin Applied Minneapolis MN All rights reserved throughout the world This document contains the most current p...

Страница 3: ...special 30 Torx bit is required for assembly Identification Every shipping section includes a nameplate identifying the customer tagging information unit serial number unit order number and the shippi...

Страница 4: ...esiccant bag may be hung in the interior of the unit to minimize corrosion in humid storage environments Do not stack sections or store anything on top of units Isolate unit from shock and vibration D...

Страница 5: ...servicing space requirements For routine maintenance purposes access is normally obtained through the access doors or by removing panels Fan and filter sections are always provided with a service door...

Страница 6: ...AT ENDS OF UNIT Failure to comply may result in personal injury or death Use proper sized shackles and hooks for rigging the unit Rig the unit according to the instructions listed below and connect t...

Страница 7: ...ting 1 Rig the section into position and line shipping sections up in the direction of airflow Each section is clearly marked as to the order of assembly 2 As the sections are set in place the holding...

Страница 8: ...iece needs to be installed to provide a good seal in the bottom of the air handler 1 Adjust the base rail clip bolts to fit over the adjoining base rail flanges loose enough for the piece to slide and...

Страница 9: ...es of the panel Lift off the panel after removing all fasteners Figure 11 Removing Panel Screws Frame Channel Removal Top frame channels that run the length of the unit can be removed to allow access...

Страница 10: ...insulation can burn when exposed to flame or other ignition sources and release toxic fumes Use caution when cutting and sealing all field cut openings in these panels Panel Cutting Procedure 1 Determ...

Страница 11: ...l face and bypass the bypass duct ships separately and must be attached to the unit in the field The joining of the bypass duct assembly to the unit must be done after the unit is assembled The field...

Страница 12: ...ey size 5 32 Framing Components Required AAF HEPA Holding Frames P N 910111491 910111674 Leg Extensions 4 per frame A P N 910111494 Latches 4 per frame P N 910111493 B without prefilters P N 910123164...

Страница 13: ...t the upper filters can rest on the lower filters Figure 21 Figure 19 Frame with Leg Extensions Installed Figure 20 Insert HEPA Filter into Frame until the Gasket Comes in Contact with the Holding Fra...

Страница 14: ...aight to step 5 STEP 5 The prefilter holding frame should be placed directly in front of the HEPA filter as shown in Figure 26 Figure 26 Positioning of the prefilter frame STEP 6 Place a latch so that...

Страница 15: ...ealed Repeat the process with all remaining filters working from the bottom to the top Figure 30 Properly Installed HEPA Filter STEP 8 To complete the installation add the appropriate prefilter latche...

Страница 16: ...be positioned in the full open position before the fan is started Do not start a fan with the damper located at the inlet with the damper fully or partially closed This can cause airflow vibration an...

Страница 17: ...ps Use thermostatic traps only for air venting Use bucket traps for ON OFF control only Locate traps at least 12 inches below the coil return connection Multiple coil installation Individually trap ea...

Страница 18: ...the desired final hole size and smooth the edges of the cut or saber saw cut the desired final hole size and smooth the edges of the cut If a pipe chase cover is present a Remove the pipe chase cover...

Страница 19: ...ow Pressure to 25 psi 5GA or 8GA coils Note that the addition of a vacuum breaker to permit the coil to drain during shutdown 5TA 8TA or 5HA coils Conden sate is lifted to overhead return main 5JA or...

Страница 20: ...ntrol manufacturer regarding types sizes and installation of controls Do not use hot water coils with entering air below 40 F If fresh air and return air are to be heated by a hot water coil carefully...

Страница 21: ...tion and while there is access to both sides of the unit Before Operating the Unit Remove the shipping brackets and tie down bolts see Figure 35 and Figure 36 and discard The shipping brackets located...

Страница 22: ...the isolator and turn the adjusting bolt to lower or raise the fan and motor base Retighten the cap screw when adjustments are completed The isolators should be at equal height during fan operation Ce...

Страница 23: ...isconnect switch or starter field wiring will be terminated to lugs Wire size and lug torque requirements are shown on the unit electrical schematic provided in the component print pocket All power su...

Страница 24: ...Unit Before entering fan section make sure that fan electrical power source is disconnected and locked in the OFF position 1 Check that the unit is completely and properly installed with ductwork conn...

Страница 25: ...or capscrews See Table 12 3 Recheck belt tension and adjust if necessary retaining sheave alignment Belts tensioned sufficiently to slip one to two seconds at startup will perform satisfactorily exten...

Страница 26: ...27 0 55 1 36 4 5 30 0 62 1 36 4 5 33 0 55 1 5 5 0 36 0 63 1 5 5 0 Figure 42 Wheel to Inlet Funnel Relationship 40 to 60 Belt Drive Plenum Fans Table 8 Wheel to Inlet Funnel Relationship 40 to 60 Belt...

Страница 27: ...5 30 0 62 33 0 75 36 0 81 40 0 88 44 0 94 49 1 0 54 1 06 60 1 12 Table 11 Setscrew Torque Specifications Class II Plenum Fans Only Fan Size Setscrew Size Torque ft lb Aluminum Steel 18 3 8 19 2 N A 20...

Страница 28: ...lost fan motor the block off plate is installed on the non functional fan to prevent air re circulation This is designed to be a temporary measure unit this fan and or motor is replaced After fan and...

Страница 29: ...le 14 and Table 16 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1 Value from Table 13 and Table 15 Standard...

Страница 30: ...e Free Inlet F Ducted Inlet F Area A Wheel Diameter 12 1004 66 1016 46 0 344 12 40 15 1261 99 1260 20 0 439 14 00 16 1526 96 1572 35 0 552 15 75 18 1675 69 1672 77 0 721 18 25 20 2117 33 2110 61 0 865...

Страница 31: ...l Secure tubing to the fan assembly using cable tie mount DCX52 and Cable tie DCX54 as needed Make sure any tubing does not interfere with the fan wheel NOTE Never drill or screw through the inlet fun...

Страница 32: ...emote Mounted Panel The control panel can be ordered for remote mounting For remote mounted panels the control wiring for the individual fans will be provided however the control wiring to connect the...

Страница 33: ...S Figure 50 Single Fan Control Panel High Voltage Wiring in red Low Voltage Wiring in blue Figure 51 Required Molex Plug and Crimp Terminals Figure 52 Molex Plug Crimp Terminal Locations Figure 53 EC...

Страница 34: ...ure 57 EBM Gen 2 Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC controller information and wiring reference ED 19123 Figure 58 EBM Gen 3 Motor Figure 59 EBM Gen 3 Motor Contr...

Страница 35: ...5 IM 915 13 VISION EXTENDED SIZES Figure 61 Delta Motor Figure 62 Delta Motor Control Wiring with No Controls Figure 63 Delta Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC c...

Страница 36: ...IM 915 13 VISION EXTENDED SIZES 36 www DaikinApplied com Daikin Applied EC Fan Array Figure 64 Line Voltage Wiring All Fans...

Страница 37: ...P where A Inlet funnel throat area square feet from Table 18 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1...

Страница 38: ...73 972 884 805 Shaft and bearing diameter 1 688 43 1 938 49 2 188 56 2 188 56 2 438 62 2 438 62 2 438 62 2 938 75 3 188 81 3 438 87 Outlet area sq ft sq m 4 14 0 385 5 12 0 476 6 21 0 577 7 54 0 7 9 3...

Страница 39: ...e contributes to premature fan and motor bearing failure Monitor overall vibration levels every six months of operation An increase in levels is an indication of potential trouble Vibration Causes 1 W...

Страница 40: ...ion cycle NOTE Provided exhaust hood s can be discarded for indoor units Properly connect ductwork in the field to the exhaust opening s on the SVT section NOTE In instances where more than one module...

Страница 41: ...efore replacing the plugs NOTE Specific greasing instructions are located on a tag attached to the motor If special lubrication instructions are on the motor they supersede all other instructions Tabl...

Страница 42: ...nels while the unit is operating Moving parts and strong suction forces can severe personal injury or death WARNING Moving belt and fan can cause severe personal injury or death During installation an...

Страница 43: ...ce divided by 64 Determine the force applied while in this position 3 Compare this force to the values in Table 26 Figure 66 Drive Belt Adjustment Table 26 Belt Deflection Force per Browning Specifica...

Страница 44: ...Side MERV 15 4 Front MERV 11 4 Front MERV 14 4 Front MERV 15 Initial Final Initial Final Initial Final Initial Final Initial Final Initial Final 500 fpm 0 38 1 50 0 55 1 50 0 63 1 50 0 46 1 50 0 65 1...

Страница 45: ...ezing point in their natural state when mixed with water Daikin Applied is not responsible for the freezing of coils Removing and Replacing Components WARNING Before removing any component lock out an...

Страница 46: ...ng the coil disconnect all piping The instructions below assume the coil is mounted in a sectionalized coil section where the frame channel can be removed without affecting other components If the coi...

Страница 47: ...r 5 Remove the bolts on both ends of the top coil holding it in place and then lift and slide the coil out 6 Remove the bolts on both ends of the bottom coil holding it in place and then lift and slid...

Страница 48: ...ds tag Transportation charges must be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest Daikin Applied represen...

Страница 49: ...te _________________________________ Purchasing contractor ___________________________________________________________________________________________ City ____________________________________________...

Страница 50: ...n motor amp draw s per phase L1 _____________ L2 _____________ L3 _____________ Fan array units only L1 _____________ L2 _____________ L3 _____________ L1 _____________ L2 _____________ L3 ___________...

Страница 51: ...age 3 Stage 4 Stage 5 Stage 6 Phase L1 ___________ ____________ ____________ ___________ ___________ ____________ Phase L2 ___________ ____________ ____________ ___________ ___________ ____________ Ph...

Страница 52: ...START Specifications For gas see Forced Draft Gas Burner Installation and Maintenance Bulletin IM 684 and IM 685 A Gas Furnace Model no __________________ B Gas Burner Model no ___________________ Ser...

Страница 53: ...__________________ Startup date ___________________________ Return completed form by mail to Daikin Warranty Department 13600 Industrial Park Boulevard Minneapolis MN 55441 or by email to AAH Wty_WAR_...

Страница 54: ..._______________________________________________________ 2 How would you rate the overall appearance of the product i e paint fin damage etc Excellent Good Fair Poor 3 Did all sections of the unit fit...

Страница 55: ......

Страница 56: ...sold pursuant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied R...

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