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Installation and Maintenance Manual IM 915-13

Group:

Applied Air Systems

Part Number:

IM 915-13

Date:

June 2023

Vision

Air Handler – Extended Sizes

Sizes 107—169

Содержание Vision

Страница 1: ...Installation and Maintenance Manual IM 915 13 Group Applied Air Systems Part Number IM 915 13 Date June 2023 Vision Air Handler Extended Sizes Sizes 107 169...

Страница 2: ...anty 48 Equipment Warranty Registration Form 49 Quality Assurance Survey Report 54 2023 Daikin Applied Minneapolis MN All rights reserved throughout the world This document contains the most current p...

Страница 3: ...special 30 Torx bit is required for assembly Identification Every shipping section includes a nameplate identifying the customer tagging information unit serial number unit order number and the shippi...

Страница 4: ...esiccant bag may be hung in the interior of the unit to minimize corrosion in humid storage environments Do not stack sections or store anything on top of units Isolate unit from shock and vibration D...

Страница 5: ...servicing space requirements For routine maintenance purposes access is normally obtained through the access doors or by removing panels Fan and filter sections are always provided with a service door...

Страница 6: ...AT ENDS OF UNIT Failure to comply may result in personal injury or death Use proper sized shackles and hooks for rigging the unit Rig the unit according to the instructions listed below and connect t...

Страница 7: ...ting 1 Rig the section into position and line shipping sections up in the direction of airflow Each section is clearly marked as to the order of assembly 2 As the sections are set in place the holding...

Страница 8: ...iece needs to be installed to provide a good seal in the bottom of the air handler 1 Adjust the base rail clip bolts to fit over the adjoining base rail flanges loose enough for the piece to slide and...

Страница 9: ...es of the panel Lift off the panel after removing all fasteners Figure 11 Removing Panel Screws Frame Channel Removal Top frame channels that run the length of the unit can be removed to allow access...

Страница 10: ...insulation can burn when exposed to flame or other ignition sources and release toxic fumes Use caution when cutting and sealing all field cut openings in these panels Panel Cutting Procedure 1 Determ...

Страница 11: ...l face and bypass the bypass duct ships separately and must be attached to the unit in the field The joining of the bypass duct assembly to the unit must be done after the unit is assembled The field...

Страница 12: ...ey size 5 32 Framing Components Required AAF HEPA Holding Frames P N 910111491 910111674 Leg Extensions 4 per frame A P N 910111494 Latches 4 per frame P N 910111493 B without prefilters P N 910123164...

Страница 13: ...t the upper filters can rest on the lower filters Figure 21 Figure 19 Frame with Leg Extensions Installed Figure 20 Insert HEPA Filter into Frame until the Gasket Comes in Contact with the Holding Fra...

Страница 14: ...aight to step 5 STEP 5 The prefilter holding frame should be placed directly in front of the HEPA filter as shown in Figure 26 Figure 26 Positioning of the prefilter frame STEP 6 Place a latch so that...

Страница 15: ...ealed Repeat the process with all remaining filters working from the bottom to the top Figure 30 Properly Installed HEPA Filter STEP 8 To complete the installation add the appropriate prefilter latche...

Страница 16: ...be positioned in the full open position before the fan is started Do not start a fan with the damper located at the inlet with the damper fully or partially closed This can cause airflow vibration an...

Страница 17: ...ps Use thermostatic traps only for air venting Use bucket traps for ON OFF control only Locate traps at least 12 inches below the coil return connection Multiple coil installation Individually trap ea...

Страница 18: ...the desired final hole size and smooth the edges of the cut or saber saw cut the desired final hole size and smooth the edges of the cut If a pipe chase cover is present a Remove the pipe chase cover...

Страница 19: ...ow Pressure to 25 psi 5GA or 8GA coils Note that the addition of a vacuum breaker to permit the coil to drain during shutdown 5TA 8TA or 5HA coils Conden sate is lifted to overhead return main 5JA or...

Страница 20: ...ntrol manufacturer regarding types sizes and installation of controls Do not use hot water coils with entering air below 40 F If fresh air and return air are to be heated by a hot water coil carefully...

Страница 21: ...tion and while there is access to both sides of the unit Before Operating the Unit Remove the shipping brackets and tie down bolts see Figure 35 and Figure 36 and discard The shipping brackets located...

Страница 22: ...the isolator and turn the adjusting bolt to lower or raise the fan and motor base Retighten the cap screw when adjustments are completed The isolators should be at equal height during fan operation Ce...

Страница 23: ...isconnect switch or starter field wiring will be terminated to lugs Wire size and lug torque requirements are shown on the unit electrical schematic provided in the component print pocket All power su...

Страница 24: ...Unit Before entering fan section make sure that fan electrical power source is disconnected and locked in the OFF position 1 Check that the unit is completely and properly installed with ductwork conn...

Страница 25: ...or capscrews See Table 12 3 Recheck belt tension and adjust if necessary retaining sheave alignment Belts tensioned sufficiently to slip one to two seconds at startup will perform satisfactorily exten...

Страница 26: ...27 0 55 1 36 4 5 30 0 62 1 36 4 5 33 0 55 1 5 5 0 36 0 63 1 5 5 0 Figure 42 Wheel to Inlet Funnel Relationship 40 to 60 Belt Drive Plenum Fans Table 8 Wheel to Inlet Funnel Relationship 40 to 60 Belt...

Страница 27: ...5 30 0 62 33 0 75 36 0 81 40 0 88 44 0 94 49 1 0 54 1 06 60 1 12 Table 11 Setscrew Torque Specifications Class II Plenum Fans Only Fan Size Setscrew Size Torque ft lb Aluminum Steel 18 3 8 19 2 N A 20...

Страница 28: ...lost fan motor the block off plate is installed on the non functional fan to prevent air re circulation This is designed to be a temporary measure unit this fan and or motor is replaced After fan and...

Страница 29: ...le 14 and Table 16 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1 Value from Table 13 and Table 15 Standard...

Страница 30: ...e Free Inlet F Ducted Inlet F Area A Wheel Diameter 12 1004 66 1016 46 0 344 12 40 15 1261 99 1260 20 0 439 14 00 16 1526 96 1572 35 0 552 15 75 18 1675 69 1672 77 0 721 18 25 20 2117 33 2110 61 0 865...

Страница 31: ...l Secure tubing to the fan assembly using cable tie mount DCX52 and Cable tie DCX54 as needed Make sure any tubing does not interfere with the fan wheel NOTE Never drill or screw through the inlet fun...

Страница 32: ...emote Mounted Panel The control panel can be ordered for remote mounting For remote mounted panels the control wiring for the individual fans will be provided however the control wiring to connect the...

Страница 33: ...S Figure 50 Single Fan Control Panel High Voltage Wiring in red Low Voltage Wiring in blue Figure 51 Required Molex Plug and Crimp Terminals Figure 52 Molex Plug Crimp Terminal Locations Figure 53 EC...

Страница 34: ...ure 57 EBM Gen 2 Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC controller information and wiring reference ED 19123 Figure 58 EBM Gen 3 Motor Figure 59 EBM Gen 3 Motor Contr...

Страница 35: ...5 IM 915 13 VISION EXTENDED SIZES Figure 61 Delta Motor Figure 62 Delta Motor Control Wiring with No Controls Figure 63 Delta Motor Control Wiring with Manual Auto Basic Controls NOTE For EC Fan DDC c...

Страница 36: ...IM 915 13 VISION EXTENDED SIZES 36 www DaikinApplied com Daikin Applied EC Fan Array Figure 64 Line Voltage Wiring All Fans...

Страница 37: ...P where A Inlet funnel throat area square feet from Table 18 P The differential in static pressure from the piezometer ring and the inlet pressure tap inches w g Air density pounds mass cubic foot C1...

Страница 38: ...73 972 884 805 Shaft and bearing diameter 1 688 43 1 938 49 2 188 56 2 188 56 2 438 62 2 438 62 2 438 62 2 938 75 3 188 81 3 438 87 Outlet area sq ft sq m 4 14 0 385 5 12 0 476 6 21 0 577 7 54 0 7 9 3...

Страница 39: ...e contributes to premature fan and motor bearing failure Monitor overall vibration levels every six months of operation An increase in levels is an indication of potential trouble Vibration Causes 1 W...

Страница 40: ...ion cycle NOTE Provided exhaust hood s can be discarded for indoor units Properly connect ductwork in the field to the exhaust opening s on the SVT section NOTE In instances where more than one module...

Страница 41: ...efore replacing the plugs NOTE Specific greasing instructions are located on a tag attached to the motor If special lubrication instructions are on the motor they supersede all other instructions Tabl...

Страница 42: ...nels while the unit is operating Moving parts and strong suction forces can severe personal injury or death WARNING Moving belt and fan can cause severe personal injury or death During installation an...

Страница 43: ...ce divided by 64 Determine the force applied while in this position 3 Compare this force to the values in Table 26 Figure 66 Drive Belt Adjustment Table 26 Belt Deflection Force per Browning Specifica...

Страница 44: ...Side MERV 15 4 Front MERV 11 4 Front MERV 14 4 Front MERV 15 Initial Final Initial Final Initial Final Initial Final Initial Final Initial Final 500 fpm 0 38 1 50 0 55 1 50 0 63 1 50 0 46 1 50 0 65 1...

Страница 45: ...ezing point in their natural state when mixed with water Daikin Applied is not responsible for the freezing of coils Removing and Replacing Components WARNING Before removing any component lock out an...

Страница 46: ...ng the coil disconnect all piping The instructions below assume the coil is mounted in a sectionalized coil section where the frame channel can be removed without affecting other components If the coi...

Страница 47: ...r 5 Remove the bolts on both ends of the top coil holding it in place and then lift and slide the coil out 6 Remove the bolts on both ends of the bottom coil holding it in place and then lift and slid...

Страница 48: ...ds tag Transportation charges must be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest Daikin Applied represen...

Страница 49: ...te _________________________________ Purchasing contractor ___________________________________________________________________________________________ City ____________________________________________...

Страница 50: ...n motor amp draw s per phase L1 _____________ L2 _____________ L3 _____________ Fan array units only L1 _____________ L2 _____________ L3 _____________ L1 _____________ L2 _____________ L3 ___________...

Страница 51: ...age 3 Stage 4 Stage 5 Stage 6 Phase L1 ___________ ____________ ____________ ___________ ___________ ____________ Phase L2 ___________ ____________ ____________ ___________ ___________ ____________ Ph...

Страница 52: ...START Specifications For gas see Forced Draft Gas Burner Installation and Maintenance Bulletin IM 684 and IM 685 A Gas Furnace Model no __________________ B Gas Burner Model no ___________________ Ser...

Страница 53: ...__________________ Startup date ___________________________ Return completed form by mail to Daikin Warranty Department 13600 Industrial Park Boulevard Minneapolis MN 55441 or by email to AAH Wty_WAR_...

Страница 54: ..._______________________________________________________ 2 How would you rate the overall appearance of the product i e paint fin damage etc Excellent Good Fair Poor 3 Did all sections of the unit fit...

Страница 55: ......

Страница 56: ...sold pursuant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied R...

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