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Installation manual

10

ERLQ006~008BBV39

Outdoor unit for air to water heat pump

4PW68003-1A – 03.2011

11. L

EAK

 

TEST

 

AND

 

VACUUM

 

DRYING

When all piping work is complete and the outdoor unit is connected to
the indoor unit, it is necessary to:

check for any leakages in the refrigerant piping

to perform vacuum drying to remove all moisture in the
refrigerant piping.

If there is a possibility of moisture being present in the refrigerant
piping (for example, rainwater may have entered the piping), first
carry out the vacuum drying procedure below until all moisture has
been removed.

11.1. General guidelines

All piping inside the unit has been factory tested for leaks.

Use a 2-stage vacuum pump with a non-return valve which can
evacuate to a gauge pressure of –100.7 kPa (5 Torr absolute,
–755 mm Hg). 

Connect the vacuum pump to the service port of the gas stop
valve.

If using additional refrigerant, perform air purging from the
refrigerant pipes and indoor unit using a vacuum pump, then
charge additional refrigerant.

Use a hexagonal wrench (4 mm) to operate the stop valve rod.

All refrigerant pipe joints should be tightened with a torque
wrench at the specified tightening torque. See 

"10.2. Connecting

the refrigerant piping to the outdoor unit" on page 9

 for details.

Pressure meter
Gauge manifold
Low-pressure valve (Lo)
High-pressure valve (Hi)
Charging hoses
Vacuum pump
Service port
Valve lids
Gas stop valve

10 Liquid stop valve

1

Connect the projection side (on which the worm pin is pressed)
of the charging hose coming from the gauge manifold to the gas
stop valve's service port.

2

Fully open the gauge manifold's low-pressure valve (Lo) and
completely close its high-pressure valve (Hi).
The high-pressure valve subsequently requires no operation.

3

Apply vacuum pumping. Check that the compound pressure
gauge reads –0.1 MPa (–760 mm Hg).

4

Close the gauge manifold's low-pressure valve (Lo) and stop the
vacuum pump.

Leave as is for 4-5 minutes and make sure that the coupling
meter needle does not go back.

5

Remove the covers from the liquid stop valve and gas stop
valve.

6

Turn  the liquid stop valve's rod 90 degrees counterclockwise
with a hexagonal wrench to open the valve.

Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from the indoor unit's
flare and the outdoor unit's flare and the valve rods.
After the check is complete, wipe all soapy water off.

7

Disconnect the charging hose from the gas stop valve's service
port, then fully open the liquid and gas stop valves.

Do not attempt to turn the valve rod beyond its stop.

8

Tighten the valve lids and service port caps for the liquid and
gas stop valves with a torque wrench at the specified torques.
See 

"10.2. Connecting the refrigerant piping to the outdoor unit"

on page 9

 for details.

NOTICE

Make sure that the gas stop valve and liquid stop
valve are firmly closed before performing the leak test
or vacuum drying.

Use a vacuum pump for R410A exclusively. Using the
same vacuum pump for different refrigerants may
damage the vacuum pump or the unit.

WARNING

Do not mix any substance other than the specified
refrigerant (R410A) into the refrigeration cycle.

When refrigerant gas leaks occur, ventilate the room
as soon and as much as possible.

R410A, as well as other refrigerants, should always
be recovered and never be released directly into the
environment.

INFORMATION

Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.

Pipe length

15 m

>15 m

Run time

10 minutes

15 minutes

NOTICE

If the meter needle does go back, this may indicate
presence of moisture or leaking from connecting
parts. Repeat steps 2 through 4 after checking all
connecting parts and slightly loosening and
retightening the nuts.

1

4

10

2

6

5

3

7 8 9

8

Содержание ERLQ006BBV39

Страница 1: ...INSTALLATION MANUAL ERLQ006BBV39 ERLQ007BBV39 ERLQ008BBV39 Outdoor unit for air to water heat pump...

Страница 2: ...stig de bepalingen van 05 siguiendo las disposiciones de 06 secondo le prescrizioni per 07 v v v 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 git...

Страница 3: ...13 2 Forced cooling operation 12 14 Electrical wiring work 12 14 1 Precautions on electrical wiring work 12 14 2 Internal wiring Parts table 13 14 3 Connecting power supply and interunit wiring 13 No...

Страница 4: ...s described in this manual shall be carried out by an installer Be sure to wear adequate personal protection equipment protection gloves safety glasses when performing installation maintenance or serv...

Страница 5: ...lectrical shock and fire Electrical work must be carried out in accordance with the installation manual and the national electrical wiring rules or code of practice Insufficient capacity or incomplete...

Страница 6: ...X008 unit designed exclusively for R410A 3 3 Installation For installation of the indoor unit refer to the indoor unit installation manual Never operate the unit without the thermistors burning of th...

Страница 7: ...the unit or the operation noise will not cause a nuisance to the neighbours of the user Avoid places near a bedroom and the like so that the operation noise will cause no trouble There must be suffici...

Страница 8: ...peration Disruption of operation due to rise of high pressure When a strong wind blows continuously on the face of the unit the fan can start rotating very fast until it breaks Refer to the figures fo...

Страница 9: ...owing over the footpath so that in case of ambient freezing temperatures the footpath does not become slippery 7 INSTALLATION SERVICING SPACE Where a wall or other obstacle is in the path of the outdo...

Страница 10: ...e system Vacuum pump Use a 2 stage vacuum pump with a non return valve Make sure the pump oil does not flow oppositely into the system while the pump is not working Use a vacuum pump which can evacuat...

Страница 11: ...material polyethylene foam Heat transfer rate 0 041 to 0 052 W mK 0 035 to 0 045 kcal mh C Refrigerant gas pipe s surface temperature reaches 110 C max Choose heat insulation materials that will withs...

Страница 12: ...Check that the compound pressure gauge reads 0 1 MPa 760 mm Hg 4 Close the gauge manifold s low pressure valve Lo and stop the vacuum pump Leave as is for 4 5 minutes and make sure that the coupling m...

Страница 13: ...to charge additionally if the piping length is under 10 m If the piping length is over 10 m please determine the additional amount of refrigerant to be charged using the formula below R total length m...

Страница 14: ...h the inverter resistant to high frequency electrical noise to avoid unnecessary opening of the earth leakage circuit breaker The power supply cable and circuit breaker must be selected in accordance...

Страница 15: ...enoid valve coil Z1C Z7C Ferrite core 14 3 Connecting power supply and interunit wiring 1 Strip the insulation from the wire 20 mm 2 Connect the connection wires between the indoor and outdoor units s...

Страница 16: ...e at terminal block L N 1 2 3 C A 3 1 4 5 4 2 B 2 1 1 Stranded conductor wire 2 Round crimp style terminal 1 Strip wire end to this point 2 Excessive strip length may cause electrical shock or leakage...

Страница 17: ...chnical specifications 18 2 Electrical specifications INFORMATION If the circuit breaker trips to shut off the power to the outdoor unit the system will restore the original operation mode when the po...

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Страница 20: ...4PW68003 1A 03 2011 Copyright 2011 Daikin...

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