Daikin Climaa-Flex DWP Series Скачать руководство пользователя страница 13

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13

INSTALLATION 

UNIT INSTALLATION 

Before commencing the installation process, it is essential to equip 
the worksite with the appropriate tools necessary for the installation 
of the unit. The steps outlined below are designed to guarantee a 
correct installation on the wall surface, ensuring the unit operates 

efficiently with minimal maintenance requirements for many years.

Material/Tools List

• 

Appropriate safety gear, including gloves and safety glasses 

• 

5/16” hex bit with drill driver 

• 

Phillips head screwdriver 

• 

Small straight (thermostat) screwdriver 

• 

Tape measure 

• 

Leveling device 

• 

Two (2) tubes of caulk and caulk gun 

• 

Utility knife 

• 

Tools for cutting holes in the wall surface (if needed) 

• 

Electrical components and wiring, along with electrical tools 

• 

Multimeter 

• 

Wall  fasteners  for  side  flanges,  bottom  mounting  bracket, 
and top rain flashing 

• 

Duct tape and/or other duct-sealing materials

Wall Preparation Guidelines

Ensuring proper wall preparation is critical for a successful unit 
installation. Follow these steps meticulously:

1.  Opening Creation:

 Cut two openings in the wall for the sup-

ply and return air passages, as detailed in Figure 12 on page 
18. These openings must be square and leveled accurate-

ly. Adhere to all specified clearances, including proximity to 

combustible materials (See Figure 13 on page 19), and fol-
low the instructions provided in this manual closely.

2.  Electrical Planning:

 Thoroughly review the electrical spec-

ifications  outlined  in  this  manual.  Plan  the  entry  points  for 

electrical connections into the building, as well as the routing 
for electrical conduits and the placement of the thermostat, 
if applicable.

3. 

Ductwork Installation:

 Proceed with the installation of the 

necessary ductwork, preparing the wall openings for the 
unit’s installation accordingly.

This insulation will help prevent non-conditioned air from entering 

the thermostat, affecting temperature and/or humidity readings. As 

standard practice, the thermostat or temperature sensor should 
measure the temperature of the air being returned to the unit, 
and not the conditioned air being supplied by the unit. Placing 
the thermostat or temperature sensor near a return air opening 
normally results in optimal unit performance.

4.  Wall Surface Preparation:

  Clean  the  area  of  the  exterior 

wall where the unit will be mounted. Ensure the surface is 
smooth, level, and free from any debris to facilitate a seam-
less installation.

5.  Debris Removal:

 Following the creation of supply, return, 

and electrical openings, eliminate any resultant construction 
debris to maintain a clean and safe installation environment.

Mounting

The unit is mounted against the wall, with passages for air running 

through  the  wall  to  the  exterior  of  the  conditioned  space.  The 

openings for both the supply and return in the wall must be at least 
1/4” larger than the unit’s openings on each side to accommodate 
the installation of the grille (refer to page 14, table 2 for further 

details). It is critical to level the unit precisely to ensure the efficient 
flow of refrigerant gas and compressor oil, as well as to facilitate 
effective condensation drainage.

1.  Carefully remove the packaging and inspect the unit for any 

damages. Ensure all specifications on unit labels and the se

-

rial plate on the unit’s side are thoroughly reviewed before 
proceeding with the installation. 

2.  Identify and mark the positions for bolt holes and the bot-

tom mounting bracket. If applicable, securely affix the bottom 
mounting bracket to the wall using field-supplied fasteners, 

ensuring it is both level and correctly positioned to provide 
adequate support for the unit during installation (Refer to 
page 16, Figure 10 for further details). 

 

3.  Move the wall mount unit near its intended installation spot 

on the wall (PER ASME P30.1). Securely attach the rain 

flashing on the unit’s top edge, facing the wall, by engaging 

the hem bend with the unit top’s rear bend.

4.  Generously apply caulk to the wall mount brackets on both 

the left and right sides of the cabinet, as well as the rear 

of  the  top  rain  flashing. Align  the  back  surface  of  the  unit 
flush against the wall, ensuring it is perfectly level to facilitate 

correct condensate drainage. The use of an optional bottom 
bracket is recommended for additional support.

Содержание Climaa-Flex DWP Series

Страница 1: ...M Group Wall Mounted Part Number DWP IOM Date May 10th 2024 Installation Operation and Maintenance Manual Model 3 RT 5 RT Refrigerant R410A 60 Hz DWP Series Direct Expansion Unit with Scroll Compresso...

Страница 2: ...Sensor Placement 12 Material Tools List 13 Wall Preparation Guidelines 13 Mounting 13 WIRING MAINPOWER 20 Use With On Site Generators 20 Generator Sizing 20 Wiring Low Voltage 20 Fuse Nomenclature 21...

Страница 3: ...ILTERS 1 Disposable Fiber Glass 2 Disposable 1 MERV 8 3 Disposable 2 MERV 8 4 Disposable 1 MERV11 5 Disposable 2 MERV 11 6 Disposable 1 MERV 13 7 Disposable 2 MERV 13 VENTILATION PACKAGES X Fresh air...

Страница 4: ...ts WARNING If refrigerant leaks from the unit there is a potential choking danger as the refrigerant will displace air in the immediate area Be sure to follow all applicable published industry related...

Страница 5: ...thout ductwork Flanges are provided to attach the supply and return ducts This manual explains the recommended method to install the direct expansion unit and the electrical wiring connections to the...

Страница 6: ...iom cliwp cf eng www clima flex com mx 6 GENERAL INFORMATION UNIT LABELS In the unit you will encounter the following warning and information pictograms...

Страница 7: ...Fan Motor Amps 9 6 A 9 6 A 3 5 A 9 6 A 9 6 A 3 5 A Outdoor Fan Diameter and CFM 4 400 4 400 4 400 4 400 4 400 4 400 ndoor Motor Type ECM ECM ECM ECM ECM ECM Indoor Blower Motor Indoor Airflow Indoor...

Страница 8: ...ds Take measures to protect the unit from potential hazards such as vandalism mechanical contact or other environmental factors that could compromise its integrity or functionality By adhering to thes...

Страница 9: ...o equipment to minimize noise transmission DUCTWORK FILTER The filters can be serviced from the outside by removing the Air Filter access See Figure 2 Filter Installation Removal 1 Remove the two scre...

Страница 10: ...ing the front grill cover See Figure 5 Figure 5 Fresh Air Damper INSTALLATION Figure 6 Adjustable Blade For adjusting the airflow to meet specific building requirements the damper blade offers six dis...

Страница 11: ...where you will install the wall mount The outdoor area must be free of obstacles such as fences bushes walls etc that interfere with the operation of the device in terms of air circulation of the outd...

Страница 12: ...to avoid air or moisture entering the wall cavity Follow all clearances including distances to combustible materials and instructions in this manual A metallic return air grille is required for non du...

Страница 13: ...of the air being returned to the unit and not the conditioned air being supplied by the unit Placing the thermostat or temperature sensor near a return air opening normally results in optimal unit pe...

Страница 14: ...on s stability you may anchor the return and supply air frames or collars directly to the structural wall through drilling and fastening or welding depending on the wall s material Use only duct tape...

Страница 15: ...X 36 CLEARANCE IN EACH DIRECTION REQUIRED FOR THE PROPOSED SERVICES AND FOR OPERATION WHEN THEY ARE TOGETHER NOTE FAILURE TO RESPECT THE CLEARANCES MAY RESULT IN HEAT BEING SUCKED INTO THE MACHINE FRO...

Страница 16: ...PPLY A B RETURN A C WINDOW POSITION WIDTH DEPTH HEIGHT G D E F H I DWP036 3 RT 27 92 7 71 27 92 13 71 28 81 43 65 17 80 42 74 25 49 90 DWP060 5 RT 30 9 88 30 15 88 42 89 28 64 30 42 74 25 49 90 A A C...

Страница 17: ...ION Figure 11 Position of holes for installation B B B B B B A E B G B J C I J I K F H D Distance Between Holes A B C D E F G H I J K In 10 61 64 12 33 64 2 61 64 2 7 16 11 35 64 41 23 32 11 13 16 42...

Страница 18: ...INSTALLATION Figure 12 Mounting Instructions EVAPORATOR COVER FRESH AIR DAMPER ECONOMIZER COVER Return grille mounting pass SIDE GRILLE COMPRESSOR SIDE CONDENSER GRILLE Supply grille mounting pass 1...

Страница 19: ...RNING Fire hazard Maintain minimum 1 4 clearance between the supply air duct and combustible materials in the first 3 of ducting Failure to do so could result in fire causing damage injury or death NO...

Страница 20: ...ilized to reduce higher input voltages it is imperative to connect the center leg to ground especially when employing a high impedance grounding method Each outdoor unit is labeled with a minimum curr...

Страница 21: ...minal intended to be connected to an external conductor for protection against electric shock in the event of a fault or the terminal of a protective grounding electrode Protective ground GND Primary...

Страница 22: ...HKF1 1L1 3L2 5L3 NO NC 16 A 13 10 2T1 4T2 6T3 MS116 25 5 TR 3 TR LAYOUT THERMOSTAT WALLPACK 3 5 TR 220 1 60 Ing Juan Jose Perez Ing Agustin Espinoza Ing Ivan Gonzalez 4 14 07 03 2024 Title Titulo MO O...

Страница 23: ...thernet 1 Ethernet 2 Made in Austria UI1 GND UI2 UI3 GND UI4 UI5 GND UI6 USB 1 USB 2 AO1 GND AO2 0 10V OUT RS 485 MP BUS GND BUS GND L IOB I O Controller status L IOB 585 LOYTEC www joytec com L MS116...

Страница 24: ...stico Delegaci n La Pila San Luis Potos S L P C P 78422 A 1 1 Doc Rev Copy Right Confidential intellectual property the unauthorized use of this information may result in legal action Designer Dise ad...

Страница 25: ...Right Confidential intellectual property the unauthorized use of this information may result in legal action Designer Dise ador Reviewer Revisor Aprover Aprobador Part num Num parte Scale Escala Size...

Страница 26: ...21 22 11 HKF1 1L1 3L2 5L3 NO NC 16 A 13 10 2T1 4T2 6T3 COEL LAYOUT THERMOSTAT WALLPACK 3 5 TR 220 3 60 Ing Juan Jose Perez Ing Agustin Espinoza Ing Ivan Gonzalez 4 07 03 2024 Title Titulo MO OF Av Cen...

Страница 27: ...AC DC Ethernet 1 Ethernet 2 Made in Austria UI1 GND UI2 UI3 GND UI4 UI5 GND UI6 USB 1 USB 2 AO1 GND AO2 0 10V OUT RS 485 MP BUS GND BUS GND L IOB I O Controller status L IOB 585 LOYTEC www joytec com...

Страница 28: ...stico Delegaci n La Pila San Luis Potos S L P C P 78422 A 1 1 Doc Rev Copy Right Confidential intellectual property the unauthorized use of this information may result in legal action Designer Dise ad...

Страница 29: ...285 Parque Log stico Delegaci n La Pila San Luis Potos S L P C P 78422 A 1 1 Doc Rev Copy Right Confidential intellectual property the unauthorized use of this information may result in legal action...

Страница 30: ...mA TRIAC 24 VAC DC Ethernet 1 Ethernet 2 Made in Austria UI1 GND UI2 UI3 GND UI4 UI5 GND UI6 USB 1 USB 2 AO1 GND AO2 0 10V OUT RS 485 MP BUS GND BUS GND L IOB I O Controller status L IOB 585 LOYTEC ww...

Страница 31: ...WALLPACK 3 5 TR 460 3 60 Ing Juan Jose Perez Ing Agustin Espinoza Ing Ivan Gonzalez 4 14 08 03 2024 Title Titulo MO OF Av Central No 285 Parque Log stico Delegaci n La Pila San Luis Potos S L P C P 7...

Страница 32: ...ico Delegaci n La Pila San Luis Potos S L P C P 78422 A 1 1 Doc Rev Copy Right Confidential intellectual property the unauthorized use of this information may result in legal action Designer Dise ador...

Страница 33: ...t Confidential intellectual property the unauthorized use of this information may result in legal action Designer Dise ador Reviewer Revisor Aprover Aprobador Part num Num parte Scale Escala Size Tama...

Страница 34: ...e Temp One Shot Limit 185 F 10 F 85 C 5 6 C 31 F 35 C Thermostat Control 170 F 6 F 76 66 C 3 5 C 100 F 8 F 37 77 C 4 5 C Table 7 Thermistor Limits Figure 27 Electric Heater 230 3 60 3 5 RT 10KW Figure...

Страница 35: ...etardo retardo t inibi o t inibi o assimetria assimetria Geral Geral Rel Rel Falha Falha 12 12 11 10 6 6 4 4 2 2 S S R R T T 5 5 15 15 20 20 25 25 20 10 5 15 1 General LED on indicates instrument ener...

Страница 36: ...rough visual examination of the unit s electrical connections to verify proper connectivity Ensure that the compressor and fan protection settings are configured to match the designated values Ensure...

Страница 37: ...irection INSPECTION OF THE CONDENSATE SECTION Condition Yes No Has water been placed in drain pan to confirm proper drainage Are correct filter in place CHECK RATED VOLTAGE AT TERMINAL BLOCK FOR IMBAL...

Страница 38: ...Temperature Suction Pressure Suction Line Temperature Discharge Pressure Discharge Line Temperature Entering Condenser Air Leaving Condenser Air Evap Entering Air DB Temp Evap Entering Air WB Temp Eva...

Страница 39: ...verse any two line connections to the unit This adjustment allows for easy correction of the rotation direction if initially set incorrectly Phase Monitor All units featuring three phase scroll compre...

Страница 40: ...ressor is designated to be the next one to shut down The circuit status is in a pumping state and according to se quencing this compressor is next in line for shutdown There are mandatory minimum inte...

Страница 41: ...ooling system should undergo inspection every four months to verify their proper functioning and to identify any signs of wear Often signs indicating operational issues will manifest before an actual...

Страница 42: ...a stable electrical connection Inspect connectors cables and components for signs of damage such as burn marks or worn wires Any damaged items should be immediately repaired or replaced to prevent ele...

Страница 43: ...uctions provided with the cylinder for the correct method of liquid extraction Safety Practices 1 R 410A should never be mixed with other refrigerants due to compatibility and safety issues 2 Always w...

Страница 44: ...steps are as follows 1 Activate the vacuum pump and open register 1 to start the evacuation process 2 After a period isolate the vacuum pump by closing off its con nection to the system then open regi...

Страница 45: ...he correct evaporating temperature For guidance on verifying and adjusting the charge refer to the information provided on the following page CONDENSER Maintenance primarily involves clearing dirt and...

Страница 46: ...cted in the wiring diagram provided by the manufacturer ensuring the motor receives the correct control signals and follows the intended sequencing 5 Inspect and if necessary remove the filter to chec...

Страница 47: ...x x x x x x x x x x x x Real Check the setting and condition of electrical protections and fuses these must be within the manufacturer s specifications Bimonthly Plan x x x x x x Real Cleaning of the...

Страница 48: ...d cleaning of fan blades Quar terly Plan x x x x Real Check compressor power consumption to determine any refrigerant loss Quarterly Plan x x x x x x Real Compressor oil inspection Monthly Plan x x x...

Страница 49: ...e solenoid Check wiring Motor electrical problems Check for open shorted or bubbled motor Loose wiring Check all wire connections and tighten all terminal screws Compressor makes noise or vibrates Com...

Страница 50: ...ee corrective steps for high discharge pressure Compressor thermal protection switch open Operation beyond design conditions Correct to bring conditions within allowable limits Voltage range or unbala...

Страница 51: ...local Clima Flex Applied representative go to www Clima Flex Applied com Aftermarket Services To find your local parts office visit www Clima Flex Applied com or call 800 37PARTS 800 377 2787 To find...

Страница 52: ...iom cliwp cf eng www clima flex com mx...

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