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– 5 – 

4. 

Changing Tungsten Electrode 

(From 

φ

3.2 to 

φ

1.6) 

4.1  Parts Necessary for 

φ

1.6 

● 

Tungsten electrode (

φ

1.6 – 150 mm) 

● 

Collet body (for 

φ

1.6)                                            One set each 

● 

Collet (for 

φ

1.6) 

● 

Lea collet (for 

φ

1.6) 

 

4.2  How to Change 

● 

Remove a set screw and take out a lea collet. 

● 

Loosen a lea collet body by turning its head and remove a nozzle, a collet body, a tungsten electrode 
and a collet. 

● 

Insert a tungsten electrode (

φ

1.6) into a collet (for 

φ

1.6) prepared, and then screw that into a collet 

body (for 

φ

1.6). 

DO NOT forget to change an insulator as well when changing a collet body from 

φ

3.2 to 

φ

1.6. 

● 

Screw a nozzle into a collet body. 

● 

Insert a lea collet (for 

φ

1.6) into a lea collet body. 

● 

Adjust the length of the part of a tungsten electrode that is sticking out according to the shape of the 
welded and the location to be welded. 

● 

As soon as the length to be stuck out is decided, tighten the head of a lea collet body and mount a set 
screw. 

 
 
 
 
 
 
 

Fig. 2 

 

 

CAUTION

 

  Make sure to tighten a collet body and a torch body firmly.    If 

either of them is loose even slightly, a collet might be burned and 
seized up or an operator might get burn due to the heat-up. 

 

 

CAUTION

 

  Stick out an electrode 5 to 10 mm from the tip of a nozzle.    If the 

tip of the electrode is located inside the nozzle, the nozzle might 
become damaged due to the arc heat-up. 

 

5. 

Connection to Welding Power Source 

 

CAUTION

 

  Tighten each connection firmly.    If there is any loosened part, fire or 

burn might be caused due to the heat-up. 

● 

Refer to an instruction manual for each welding power source, and connect a torch properly. 

 

Thoriated Tungsten Electrode

Collet Body

Insulator

Set Screw

Lea Collet

Lea Collet Body

Torch Body

Collet

Nozzle

Содержание MWP-18

Страница 1: ...examinations for welding experts consultant engineers After thoroughly reading this manual first store it with the warranty in the place where the persons concerned can read at any time Read it again...

Страница 2: ...te a dangerous situation that could cause serious injury or death to personnel CAUTION Mishandling may create a dangerous situation that could cause medium or slight injury to personnel or material da...

Страница 3: ...be done by personnel who have knowledge and technical skill to be able to understand the contents of this manual well and to handle the torch safely 7 This welding torch must not be used for purposes...

Страница 4: ...d gases generated by welding WARNING Ventilate the area sufficiently and wear a welder s shield mask if necessary Fumes and gases generated by welding have a harmful effect on human body Welding in a...

Страница 5: ...of leather apron in order to prevent burns caused by touching heated workpiece spatters slag and arc sparks right after welding 3 WATCH for fire 4 Have a fire extinguisher nearby Operators should know...

Страница 6: ...ion for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Welding Society National Electrical Code NFPA Standard 70 from Na...

Страница 7: ...because the welding torch might become damaged 3 3 Replacement of Parts CAUTION To prevent burns observe the following Do not directly touch the high temperature parts of a nozzle an electrode and so...

Страница 8: ...ications are described in Table 1 Table 1 Specifications See Figure 1 Type MWP 18 Welding method TIG welding DC positive electrode 300A Max applicable current AC 260A Rated duty cycle 100 Electrode in...

Страница 9: ...h Gas Hose 38 24 5 21 5 5 255 260 173 5 178 5 25 5 42 47 125 5 11 17 17 2 24 3 8 24 UNF 3 8 24 UNF 7 16 20 UNF 7 8 14 UNF 9 16 18 UNF 5 8 18 UNF Coolant Hose Condensing Hose Power Cable Works as both...

Страница 10: ...d as tungsten electrode Table 3 Selection of Electrode Welding method power source Materials of electrode Materials of wokpiece DC TIG welding Ceriated tungsten 2 cerium contained Thoriated tungsten 2...

Страница 11: ...liter min 151 200 4 5 6 7 8 6 8 liter min 7 8 7 10 liter min 201 300 5 6 7 8 8 9 liter min 8 10 12 8 15 liter min Table 6 The Relationship between Nozzle No and Inside Diameter Nozzle No 4 5 6 7 8 10...

Страница 12: ...cording to the shape of the welded and the location to be welded As soon as the length to be stuck out is decided tighten the head of a lea collet body and mount a set screw Fig 2 CAUTION Make sure to...

Страница 13: ...3 kg cm2 Lower than 25 C is desirable for the temperature at the inlet 6 5 Although a cable hose a gas hose and a coolant hose are all protected by hose sheaths DO NOT put anything heavy on top let th...

Страница 14: ...rgon gas has not flowed No arc generated 5 A high frequency has not been generated 1 The length of an arc is too short Electrode damaged 2 The flow rate of an argon gas is not enough 1 The welding cur...

Страница 15: ...ptional 15 H21B12 Collet body 3 2 1 Optional 16 H561C05 Lea collet 3 2 1 17 H561C02 Lea collet 1 0 1 Optional 18 H561C03 Lea collet 1 6 1 Optional 19 H561C04 Lea collet 2 4 1 Optional 20 0870 032 Ceri...

Страница 16: ...trode 1 1 6 150mm ground optional 44 0831 024 Thoriated tungsten electrode 1 2 4 150mm ground optional 45 0831 032 Thoriated tungsten electrode 1 3 2 150mm ground optional 46 0831 010 Pure tungsten el...

Страница 17: ...10 Fig 3 MW P 18 TIG W elding Torch Parts Layout...

Страница 18: ...Instruction Manual of welding torch No 1 K2874 E 1 First edition first printed on 21 January 1999...

Страница 19: ...1 1 937 937 937 937 454 454 454 454 9660 9660 9660 9660 Facs Facs Facs Facs 81 81 81 81 6 6 6 6 6317 6317 6317 6317 2583 2583 2583 2583 Facs Facs Facs Facs 1 1 1 1 937 937 937 937 454 454 454 454 9661...

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