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Cynergy Technical Guide
850-1265-000, Rev. 4
93 of 112
Section 16
Servicing–Dye Res/Dye Pump Modules
Replacing the Dye Flow Switch
1.
Drain the dye from the tank.
2.
Unplug JT15 from PA6.
3.
Disconnect 1/2" tube from the switch.
4.
Unscrew the flow switch from the water reservoir.
5.
Clean any residual Teflon tape from the threads of the fitting connected to the tank.
Rewrap the fitting with Teflon tape.
6.
If the wires of the new flow switch have not been terminated with a 2-pin plug, cut the
wires from the old switch, and then butt-splice onto the new switch.
7.
Replace with a new flow switch. Plug JT15 back into PA6.
8.
Fill the tank with dye. Check for leaks.
Replacing the Dye Pump
1.
Remove top cover, left panel (as viewed from front), front door, dye filter, concentration
bottle and inner black plastic panel.
2.
Install the dye filter bypass tube (p/n 706-0211-000) and drain the dye reservoir into a
clean container.
3.
Enter Testall Mode as detailed on page 19.
4.
Run the dye pump to purge the dye lines of any residual solvent. Drain out any solvent
that is left in the reservoir.
5.
Turn off the laser, and then unplug the line cord.
6.
Remove the dye pump motor plug, PA7, from the AC distribution PCB.
7.
Using a 1
″
wrench remove the dye inlet tube at the dye pump.
8.
Remove the dye outlet lines from the “TEE” connector.
9.
Using a 7/16 wrench, remove the two 1/4–20 nuts that secure the dye pump mounting
plate to the lower chassis. Push the dye pump assembly towards the rear of the laser, and
then lift and pull the back to clear mounting tabs on frame, remove the assembly from the
laser chassis.
10.
Reverse steps 6 through 9 to install a new dye pump.
11.
Make certain all fluid and electrical connections are properly secured.
12.
Refill dye reservoir, check for leaks using Testall Mode.
13.
Remove the dye filter bypass tube.
14.
Replace all the panels
15.
Install a new dye filter.
Содержание Cynergy
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