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Translation of the original operating manual

Großmattstraße 14

79618 Rheinfelden / Germany

Phone:

+49 (0)7623 71741-0

Customer service: +49 (0)7623 71741-0

E-Mail: [email protected]

Internet: www.cvs-eng.de

Содержание SKL 1200 C Series

Страница 1: ...Contents Operating instructions Screw compressor SKL 1200 C Doc ID 5112 BA EN Release Rev 01 29 03 2019 The operating instructions must be read by the SKL 1200 C operator before start up...

Страница 2: ...tion of the original operating manual CVS engineering GmbH Gro mattstra e 14 79618 Rheinfelden Germany Phone 49 0 7623 71741 0 Customer service 49 0 7623 71741 0 E Mail info cvs eng de Internet www cv...

Страница 3: ...Occupational safety and special risks 10 3 Technical data 15 4 Design and function 17 4 1 Design 17 4 2 Function 18 4 3 Control and display elements 18 5 Transport and storage 19 5 1 Safety notes for...

Страница 4: ...evention regulations and general safety regulations valid for the application area of the compressor must be observed Carefully read the operating instructions before starting any work It is a product...

Страница 5: ...amage DANGER points to an immediately dangerous situation which can lead to death or serious injuries if it is not avoided WARNING points to an immediately dangerous situation which can lead to death...

Страница 6: ...terms and conditions as well as the manufacturer s conditions of delivery and the statutory provisions valid at the time of contract conclusion shall apply Warranty The manufacturer guarantees the co...

Страница 7: ...r s original spare parts Procure spare parts from authorised dealers or directly from the manufacturer Refer to page 2 for address 1 6 Warranty conditions For warranty conditions refer to the General...

Страница 8: ...occupational safety The provisions valid at the place of installation as well as the safety and accident prevention regulations of the Institution for statutory accident insurance and prevention must...

Страница 9: ...ase of inadequate qualification Improper handling can lead to considerable bodily injuries and property damage Therefore Have any activities only carried out by the individuals designated for that pur...

Страница 10: ...n situation the compressor and or the components may be marked with additional danger pictograms These pictograms can be for example DANGER General danger pictogram denotes general dangerous situation...

Страница 11: ...lectrical equipment must be carried out by specialised staff Repair and maintenance work may only be carried out when the compressor is stationary For this the compressor must be secured against resta...

Страница 12: ...dstill of lagging components Wait for automatic dissipation and or discharge of residual energies compressed air Compressed air WARNING Risk of injury due to compressed air Pneumatic energies can caus...

Страница 13: ...ints with eye bolts Start up operation WARNING Risk of injury due to improper start up and operation Improper start up and operation can lead to serious bodily injuries or property damage Therefore Ha...

Страница 14: ...ing switch off drives Before starting any work provide for sufficient space and freedom of movement during assembly Pay attention to tidiness and cleanliness in the assembly area Loosely stacked or sc...

Страница 15: ...nsult with CVS 2 In case of increased suction temperatures or heights the maximum permissible final pressure is reduced Consult with CVS 3 For continuous operation in excess of 3 hours an oil cooler m...

Страница 16: ...1 When connecting a gear oil cooler the oil quantity must be increased commensurate with the additional volume Tab 4 Gear oil specification Recommended gear oils Brand Type of oil MOBIL Delvac MX Ext...

Страница 17: ...4 Rating plate gear oil 5 Oil filler neck cap gearbox ventilation 6 Drive shaft with feather key 7 Oil drain screw 8 Rating plate data compressor 9 Flange A air inlet 10 Flange B air inlet closed 11 G...

Страница 18: ...oil filter by means of an integrated oil pump Cooling The heat is dissipated to the ambient air via the casing surface Drives The drive is effected by means of an articulated shaft Sense of rotation...

Страница 19: ...rably be fastened to the two eye bolts M10 Fig 3 Transport with lifting gear For future transports Seal all open connections with protective caps prevents penetration of dirt and water Secure against...

Страница 20: ...r irradiation Avoid mechanical vibrations Storage temperature 10 to 60 C Relative humidity max 95 non condensing If storage lasts longer than 3 months regularly check the general condition of all part...

Страница 21: ...ollowing points must be checked prior to initial start up Transport damage to the compressor Screw connections for tightness Oil level refer to chap 7 3 Start up Ensure that the compressor is position...

Страница 22: ...e inspection The safety valve is no regulating device The operational capability must be checked on start up and later at weekly intervals The safety valve must be secured against misadjustment Blocki...

Страница 23: ...rk that is necessary for an optimum trouble free operation Maintenance intervals must be observed If increased wear of individual components or functional groups is determined during regular inspectio...

Страница 24: ...cooler clean cooling air fins quarterly Check non return valve refer to chap 6 4 Specialised staff half yearly or every 500 h Carry out gear oil change refer to chap 7 3 Oil filter change refer to cha...

Страница 25: ...lower edge of the threaded hole 2 see magnification Correct oil level if necessary If the oil level is too high The oil flows out of the control bore Collect oil and dispose of in accordance with lega...

Страница 26: ...nch Lightly oil the new oil filter on the rubber seal and tighten by hand Close oil drain screws fill in oil see section 3 Tab 4 and Tab 5 as described above and check filling level WARNING Risk of bu...

Страница 27: ...pointed out in the description of the individual malfunctions Only electrical specialists may carry out work on the electrical system Components and parts may only be replaced by specialised staff Pe...

Страница 28: ...ain maximum final overpressure see chapter 3 Tab 2 Check pressure line for clogging Specialised staff Wrong speed Correct speed see chapter 3 Tab 2 Operator Pressure gauge defective Replace pressure g...

Страница 29: ...apter 7 3 Operator Operator Max inclination exceeded Correct inclination see chapter 3 Tab 1 Operator Unsuitable lubricating oil Top up with oil see chapter 7 3 Operator Tab 7 Malfunction table 9 Spar...

Страница 30: ...and recycled according to material types Non recyclable materials have to be disposed of in an environmentally compatible manner Prior to decommissioning and disposal of the compressor it must be com...

Страница 31: ...during the operation 21 gear oil 22 non return valve 22 safety valve 22 Inspection safety valve 26 Instructions 9 Intended use 8 L Liability 6 M Maintenance 22 Maintenance schedule 23 Maintenance work...

Страница 32: ......

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