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I.B. ATS-SD02

Page 17

Effective 5/98

door and set it aside in a safe place until mounting is

complete.

Step 2: Gently maneuver the switch into its location

using the four lift brackets.

Step 3: Bolt the enclosure to the base. Use separate

cleats (Option 42 only) if Seismic UBC Zone 4
certification is desired (Figure 4-5), and secure
with 1/2-13 UNC Grade 5 hex bolts.

Step 4: Tighten bolts to 50 ft-lbs (68 Nm).

Step 5: Double check to ensure that all packing and

shipping material has been removed.

4.4  POWER CABLE CONNECTIONS

POWER CONDUCTORS MAY HAVE VOLTAGE PRE-
SENT THAT CAN CAUSE SEVERE PERSONAL
INJURY OR DEATH. DE-ENERGIZE ALL POWER OR
CONTROL CIRCUIT CONDUCTORS TO BE CON-
NECTED TO THE TRANSFER SWITCH EQUIPMENT
BEFORE BEGINNING TO WORK WITH THE CON-
DUCTORS AND/OR TERMINATING THEM TO THE
EQUIPMENT.

USE OF CABLE LUGS NOT DESIGNED FOR THE
TRANSFER SWITCH MAY CAUSE HEATING PROB-
LEMS. BREAKER LUGS ONLY MOUNT TO THE
BREAKER, WHILE TRANSFER SWITCH LUGS
MOUNT TO BOTH THE BREAKER AND THE BUS-
BAR BEHIND THE BREAKER. FOR INSTALLATION
INSTRUCTIONS, REFER TO THE INSTRUCTION
LEAFLET SUPPLIED FOR THE SPECIFIC LUGS.

TO HELP PREVENT COMPONENT DAMAGE OR
FUTURE MALFUNCTIONS, USE EXTREME CARE TO
KEEP CONTAMINANTS OUT OF THE TRANSFER
SWITCH EQUIPMENT WHEN MAKING POWER
CABLE CONNECTIONS.

Proceed with the following steps:

Step 1: Verify that the line and load cables comply with

applicable electrical codes.

Step 2: Verify that transfer switch rated current and

voltage (see identification plate on the intelli-
gence panel of transfer switch) agree with sys-
tem current and voltage.

Step 3: After the transfer switch is mounted, provide

conduit or cable openings as required. Ensure
that no metal filings contaminate the transfer
switch components.

Step 4: Test all power cables before connecting to the

unit to insure that conductors or cable insulation
have not been damaged while being pulled into
position.

Step 5: Carefully strip insulation from the power cables.

Avoid nicking or ringing of the conductor
strands. Prepare the stripped conductor termi-
nation end by cleaning it with a wire brush. If
aluminum conductors are used, apply an appro-
priate joint compound to the clean conductor
surface area.  Refer to Figure 4-3 for approxi-
mate locations of power connections.

Power cables are to be connected to solderless screw
type lugs located on the transfer switch switching
devices. Refer to the separate Customer Wiring
Diagrams 
supplied with the transfer switch equipment
for power termination. Verify that the lugs supplied will
accommodate the power cables being used. Also verify
that the cables comply with local electrical codes.
Standard transfer switch equipment, as supplied from
the factory, will accommodate the wire sizes shown in
Table 4.1.

IMPROPER POWER CABLE CONNECTIONS CAN
CAUSE EXCESSIVE HEAT AND SUBSEQUENT
EQUIPMENT FAILURE.

Step 6: Tighten cable lugs to the torque identified on

the label affixed to the unit immediately adja-
cent to the lugs.

Step 7: Make necessary connections of options using

wiring diagrams supplied with the unit.

Step 8: Connect engine start wires to the red terminal

blocks marked 51 and 52.

!

WARNING

!

CAUTION

!

CAUTION

!

CAUTION

Содержание ATVISPE31000XSU

Страница 1: ...I B ATS SD02 Effective 5 98 Replaces I B ATS SDO1 dated October 1996 Cutler Hammer Instructions for Cutler Hammer Drawout Transfer Switch and Bypass Isolation Switch...

Страница 2: ......

Страница 3: ...THAT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY FOLLOW PROPER INSTALLATION OPERATION AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES WARNING TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION BOO...

Страница 4: ...T DESCRIPTION 3 1 General 7 3 2 Power Panel 7 3 2 1 Main Contacts 7 3 2 2 Switch Interlocks 8 3 2 3 Drawout Interlocks 8 3 2 4 Transfer Mechanism 9 3 2 5 Drawout Mechanism 9 3 3 Voltage Selection Pane...

Страница 5: ...Bypass 26 7 3 3 Normal to Emergency Bypass 29 7 3 4 Emergency to Normal Bypass 29 7 4 Manual Operation when in Bypass Mode 30 7 4 1 Normal Bypass to Emergency Bypass 30 7 4 2 Emergency Bypass to Norm...

Страница 6: ...r Switch NEMA 1 Enclosure 16 4 3 Side View and Rear View of Power Panel 18 4 4 Drawout Stationary 20 4 5 Seismic Tested and Approved Product Mounting Instructions 19 4 6 Secondary Control Block Contac...

Страница 7: ...FAMILIARIZE PERSON NEL WITH THE STYLE OF PRESENTATION THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO WARNINGS WHICH APPEAR THROUGH OUT THE DOCUMENT IN ADDITION CAUTIONS ARE ALL UPPER CASE AND B...

Страница 8: ...cal operation feature is added The switch electrically transfers power when an appropriate pushbutton on the front of the enclosure is pushed If necessary the switch can also be operated manually In a...

Страница 9: ...e Rating Type kA 800 100 100 85 2000 L 200 1000 100 100 85 2000 L 200 1200 100 100 85 2000 L 200 1600 100 100 85 3000 L 200 2000 100 100 85 3000 L 200 2500 100 100 85 4000 L 200 3000 100 100 85 4000 L...

Страница 10: ...ment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The catalog number identification table Table 1 2 provides the required inter...

Страница 11: ...e Enclosure Arrangement of Poles Rating Frequency Type Listing Drawout Insulated Case E Two 2 0600 120VAC 60Hz A No Enclosure K UL Listed U Switches both Sources Three 3 0800 208VAC 60Hz B Type 1 S Fo...

Страница 12: ...not discard the packing material until the equipment is ready for installation A plastic bag of documents will be found within the enclosure usually attached to the inside of the door Important docume...

Страница 13: ...tion Panel Logic Panel IQ Transfer Solid State The components comprising the three panels are installed in accordance with the specific requirements of the circuit being controlled Each transfer switc...

Страница 14: ...mechanically interlocked to the drawout mechanism to ensure that the switching device is always open when connecting or disconnecting it from the line and load stabs LIFTING THE PADLOCK LATCH WHILE A...

Страница 15: ...chanism The switching device is closed by energizing a solenoid that releases the spring mechanism A shunt trip will open the switching device if energized 3 2 5 DRAWOUT MECHANISM The drawout mechanis...

Страница 16: ...scription More detailed selections that must be made within a specific option are lettered For available options associated with the logic scheme refer to the specific logic document associated with t...

Страница 17: ...IQ Analyzer Emergency Only Q IQ Analyzer Both N E Selectable R DP 4000 Normal Only S DP 4000 Emergency Only T DP 4000 Both N E Selectable 20A Rear Bus Connections Solderless lugs are furnished as stan...

Страница 18: ...y of lights switches and pushbuttons depending upon the options required for a particular switch All switch doors are supplied with a heavy duty plastic accessory panel in place whether or not externa...

Страница 19: ...rogram which requires an extensive follow up testing program for listed devices Standard UL1008 for automatic transfer switches lists devices under the re examination program which only requires a con...

Страница 20: ...d to retard the action of relays or cover the logic in a way that restricts adjustments Maintain proper electrical clearances between live metal parts and grounded metal For installation and maintenan...

Страница 21: ...ergency Power Cable Connections Normal Power Cable Connections Emergency Power Cable Connections Neutral Cable Connection Grounding Right hand side when facing front switch F I G H F I G H Transfer Di...

Страница 22: ...152 4 23 24 59 0 30 00 76 2 23 24 59 0 28 44 72 2 3400 1542 4 Pole 800 2000A 68 00 172 7 60 00 152 4 29 24 74 3 30 00 76 2 29 24 74 3 28 44 72 2 4000 1814 3 Pole 2500 3000A 82 00 208 3 60 00 152 4 29...

Страница 23: ...plate on the intelli gence panel of transfer switch agree with sys tem current and voltage Step 3 After the transfer switch is mounted provide conduit or cable openings as required Ensure that no meta...

Страница 24: ...R SELECTION AND OR CONNECTION COULD RESULT IN EQUIPMENT DAMAGE 4 6 MOUNTING SWITCHING DEVICE IN THE DRAW OUT MECHANISM When mounting the switching device in the drawout mechanism ensure that the exten...

Страница 25: ...cleats must be ATVISP NTVSSP Figure 4 5 Seismic Tested and Approved Product Mounting Instructions Switch Type Amp Rating Mounting Bolt Torque ATVSSP 600 4000A 50 ft lbs 68 Nm NTVSSP 500 4000A 50 ft l...

Страница 26: ...es up correctly with the indexing lever 4 7 WIRING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLTAGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DE ENERGIZE ALL POWER OR CONTROL CIRCUIT...

Страница 27: ...e manual handle without first isolating the control circuit causes an automatic transfer 5 2 AUTOMATIC TRANSFER SWITCH The operating sequence of an automatic transfer switch is dictated by the switch...

Страница 28: ...ltage the logic causes the normal relay to pickup The normal relay closes certain contacts while opening others This starts the return to the normal power source and normal transfer switch operation D...

Страница 29: ...CE IS IN THE CONNECTED POSITION The switching device will not close in the WITHDRAWN position 6 2 SWITCH POSITION The drawout mechanism has four positions They are achieved by lifting the padlock latc...

Страница 30: ...H TO SER VICE WITHOUT INSTALLING THE DEADFRONT SHIELD Return the switching device to the desired position Replace the deadfront shield when the switch is in the DISCONNECT position 6 4 OPERATIONAL CHE...

Страница 31: ...e causing the transfer switch to start the transfer sequence If the push button is held down the transfer switch will transfer the load to the emer gency switch Releasing the button will restore regu...

Страница 32: ...sed light will no longer be illuminated 9 Remove the key from the normal bypass switch by turning the key counterclockwise while pushing up on the lever next to the key interlock This will lock the no...

Страница 33: ...0 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Program...

Страница 34: ...000 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Progra...

Страница 35: ...k the emergency bypass switching device to prevent it from closing 10 Insert the key in the normal switching device and turn the key clockwise which will release the lever to the left of the key inter...

Страница 36: ...ing 3 Insert the key in the emergency bypass switching device and turn it clockwise to release the lever to the left of the key interlock This will unlock the emergency bypass switching device 4 Open...

Страница 37: ...OBLEM SOLV ING ONLY PROPERLY TRAINED PERSONNEL FAMILIAR WITH THE TRANSFER SWITCH EQUIPMENT AND ITS ASSOCIATED EQUIPMENT SHOULD BE PERMIT TED TO PERFORM THE PROBLEM SOLVING FUNC TION IF AN INDIVIDUAL D...

Страница 38: ...A2 on the normal switching device spring release coil Does the voltage measure 120 VAC 10 volts Record reading If YES Check spring release coil in normal switching device If NO Check wiring to A1 and...

Страница 39: ...ion by this type of equipment inspection and maintenance checks should be made on a regularly scheduled basis Since equipment maintenance will consist mainly of keeping the equipment clean the frequen...

Страница 40: ...ity c Inspect switching devices for dust dirt soot Remove dust dirt soot grease moisture and corrosion grease moisture or corrosion contamination from the surface of the switching device using a dry s...

Страница 41: ...I B ATS SD02 Page 35 Effective 5 98...

Страница 42: ...I B ATS SD02 Page 36 Effective 5 98...

Страница 43: ......

Страница 44: ...tract between the purchaser and Cutler Hammer NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEAL...

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