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I.B. ATS-SD02

Page 31

Effective 5/98

SECTION 8: TESTING AND PROBLEM
SOLVING

8.1  TESTING

After transfer switch equipment is initially installed or dur-
ing planned outages, the installation should be tested to
insure that all equipment operates properly. This attention
to detail will help to avoid unexpected malfunctions.
Mechanical and/or electrical tests should be performed.

The frequency of subsequent testing should be based
on recommendations of the generator set manufacturer.
Use the test pushbutton to check the electrical operation
of the switch. IF A TEST SWITCH IS PROVIDED,
ALWAYS RETURN THE SWITCH TO THE AUTO
POSITION AFTER THE TEST IS COMPLETE.

HIGH VOLTAGES ASSOCIATED WITH OPERA-
TIONAL TRANSFER SWITCH EQUIPMENT PRESENT
A SHOCK HAZARD THAT CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH. USE EXTREME
CAUTION TO AVOID TOUCHING ELECTRICAL CON-
NECTIONS WHENEVER INSPECTING OR TESTING
THE EQUIPMENT.

IN ADDITION, IMPROPER OPERATION OF THE GEN-
ERATOR SET PRESENTS A HAZARD THAT CAN
CAUSE SEVERE PERSONAL INJURY OR DEATH.
OBSERVE ALL SAFETY PRECAUTIONS IN YOUR
GENERATOR SET OPERATIONS AND INSTALLA-
TION MANUALS.

For mechanical operations, refer to Section 5 in this
instruction book.  Refer to the applicable logic instruc-
tion book for electrical testing.

8.2  PROBLEM SOLVING

HAZARDOUS VOLTAGES IN AND AROUND TRANS-
FER SWITCH EQUIPMENT DURING THE PROBLEM
SOLVING PROCESS CAN CAUSE PERSONAL
INJURY AND/OR DEATH.  AVOID CONTACT WITH
ANY VOLTAGE SOURCE WHILE PROBLEM SOLV-
ING.

ONLY PROPERLY TRAINED PERSONNEL FAMILIAR
WITH THE TRANSFER SWITCH EQUIPMENT AND
ITS ASSOCIATED EQUIPMENT SHOULD BE PERMIT-
TED TO PERFORM THE PROBLEM SOLVING FUNC-
TION.  IF AN INDIVIDUAL DOES NOT FEEL QUALI-
FIED TO PERFORM THE PROBLEM SOLVING FUNC-
TION, THE INDIVIDUAL SHOULD NOT ATTEMPT TO
PERFORM ANY OF THESE PROCEDURES.

A basic problem solving effort is the first step to take
prior to calling for assistance.  Frequently, the effort will
successfully address most problems encountered.  Most
problem solving procedures are outlined in the instruc-
tion manual unique to the type of logic being used.  In
addition, several problem solving procedures are pre-
sented here which are specific to the type of switches or
circuit breakers used in this equipment.

If a problem persists after having completed the problem
solving procedure, contact a Cutler-Hammer represen-
tative for further assistance.  When calling for assis-
tance, the following is the minimum information required
to properly address the need:

1.

Shop Order Number (SO#) or General Order
Number (GO#) of transfer switch, plus related Item
Number 

2.

Catalog and/or Style Number of transfer switch

3.

Actual location of transfer switch (type of facility,
address, etc.)

4. Company 

name

5.

Name and position of individual representing com-
pany

6.

Basic description of situation as it exists

7.

Any results of problem solving steps taken and/or
readings taken

8.2.1  TRANSFER SWITCH APPEARS INOPERATIVE

Step 1: Verify that all plugs and sockets are properly 

interconnected.

Step 2: Verify that the correct system voltage appears

at NORMAL switch.  Measure the voltage at the
breaker lugs.

!

WARNING

!

WARNING

!

WARNING

Содержание ATVISPE31000XSU

Страница 1: ...I B ATS SD02 Effective 5 98 Replaces I B ATS SDO1 dated October 1996 Cutler Hammer Instructions for Cutler Hammer Drawout Transfer Switch and Bypass Isolation Switch...

Страница 2: ......

Страница 3: ...THAT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY FOLLOW PROPER INSTALLATION OPERATION AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES WARNING TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION BOO...

Страница 4: ...T DESCRIPTION 3 1 General 7 3 2 Power Panel 7 3 2 1 Main Contacts 7 3 2 2 Switch Interlocks 8 3 2 3 Drawout Interlocks 8 3 2 4 Transfer Mechanism 9 3 2 5 Drawout Mechanism 9 3 3 Voltage Selection Pane...

Страница 5: ...Bypass 26 7 3 3 Normal to Emergency Bypass 29 7 3 4 Emergency to Normal Bypass 29 7 4 Manual Operation when in Bypass Mode 30 7 4 1 Normal Bypass to Emergency Bypass 30 7 4 2 Emergency Bypass to Norm...

Страница 6: ...r Switch NEMA 1 Enclosure 16 4 3 Side View and Rear View of Power Panel 18 4 4 Drawout Stationary 20 4 5 Seismic Tested and Approved Product Mounting Instructions 19 4 6 Secondary Control Block Contac...

Страница 7: ...FAMILIARIZE PERSON NEL WITH THE STYLE OF PRESENTATION THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO WARNINGS WHICH APPEAR THROUGH OUT THE DOCUMENT IN ADDITION CAUTIONS ARE ALL UPPER CASE AND B...

Страница 8: ...cal operation feature is added The switch electrically transfers power when an appropriate pushbutton on the front of the enclosure is pushed If necessary the switch can also be operated manually In a...

Страница 9: ...e Rating Type kA 800 100 100 85 2000 L 200 1000 100 100 85 2000 L 200 1200 100 100 85 2000 L 200 1600 100 100 85 3000 L 200 2000 100 100 85 3000 L 200 2500 100 100 85 4000 L 200 3000 100 100 85 4000 L...

Страница 10: ...ment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The catalog number identification table Table 1 2 provides the required inter...

Страница 11: ...e Enclosure Arrangement of Poles Rating Frequency Type Listing Drawout Insulated Case E Two 2 0600 120VAC 60Hz A No Enclosure K UL Listed U Switches both Sources Three 3 0800 208VAC 60Hz B Type 1 S Fo...

Страница 12: ...not discard the packing material until the equipment is ready for installation A plastic bag of documents will be found within the enclosure usually attached to the inside of the door Important docume...

Страница 13: ...tion Panel Logic Panel IQ Transfer Solid State The components comprising the three panels are installed in accordance with the specific requirements of the circuit being controlled Each transfer switc...

Страница 14: ...mechanically interlocked to the drawout mechanism to ensure that the switching device is always open when connecting or disconnecting it from the line and load stabs LIFTING THE PADLOCK LATCH WHILE A...

Страница 15: ...chanism The switching device is closed by energizing a solenoid that releases the spring mechanism A shunt trip will open the switching device if energized 3 2 5 DRAWOUT MECHANISM The drawout mechanis...

Страница 16: ...scription More detailed selections that must be made within a specific option are lettered For available options associated with the logic scheme refer to the specific logic document associated with t...

Страница 17: ...IQ Analyzer Emergency Only Q IQ Analyzer Both N E Selectable R DP 4000 Normal Only S DP 4000 Emergency Only T DP 4000 Both N E Selectable 20A Rear Bus Connections Solderless lugs are furnished as stan...

Страница 18: ...y of lights switches and pushbuttons depending upon the options required for a particular switch All switch doors are supplied with a heavy duty plastic accessory panel in place whether or not externa...

Страница 19: ...rogram which requires an extensive follow up testing program for listed devices Standard UL1008 for automatic transfer switches lists devices under the re examination program which only requires a con...

Страница 20: ...d to retard the action of relays or cover the logic in a way that restricts adjustments Maintain proper electrical clearances between live metal parts and grounded metal For installation and maintenan...

Страница 21: ...ergency Power Cable Connections Normal Power Cable Connections Emergency Power Cable Connections Neutral Cable Connection Grounding Right hand side when facing front switch F I G H F I G H Transfer Di...

Страница 22: ...152 4 23 24 59 0 30 00 76 2 23 24 59 0 28 44 72 2 3400 1542 4 Pole 800 2000A 68 00 172 7 60 00 152 4 29 24 74 3 30 00 76 2 29 24 74 3 28 44 72 2 4000 1814 3 Pole 2500 3000A 82 00 208 3 60 00 152 4 29...

Страница 23: ...plate on the intelli gence panel of transfer switch agree with sys tem current and voltage Step 3 After the transfer switch is mounted provide conduit or cable openings as required Ensure that no meta...

Страница 24: ...R SELECTION AND OR CONNECTION COULD RESULT IN EQUIPMENT DAMAGE 4 6 MOUNTING SWITCHING DEVICE IN THE DRAW OUT MECHANISM When mounting the switching device in the drawout mechanism ensure that the exten...

Страница 25: ...cleats must be ATVISP NTVSSP Figure 4 5 Seismic Tested and Approved Product Mounting Instructions Switch Type Amp Rating Mounting Bolt Torque ATVSSP 600 4000A 50 ft lbs 68 Nm NTVSSP 500 4000A 50 ft l...

Страница 26: ...es up correctly with the indexing lever 4 7 WIRING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLTAGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DE ENERGIZE ALL POWER OR CONTROL CIRCUIT...

Страница 27: ...e manual handle without first isolating the control circuit causes an automatic transfer 5 2 AUTOMATIC TRANSFER SWITCH The operating sequence of an automatic transfer switch is dictated by the switch...

Страница 28: ...ltage the logic causes the normal relay to pickup The normal relay closes certain contacts while opening others This starts the return to the normal power source and normal transfer switch operation D...

Страница 29: ...CE IS IN THE CONNECTED POSITION The switching device will not close in the WITHDRAWN position 6 2 SWITCH POSITION The drawout mechanism has four positions They are achieved by lifting the padlock latc...

Страница 30: ...H TO SER VICE WITHOUT INSTALLING THE DEADFRONT SHIELD Return the switching device to the desired position Replace the deadfront shield when the switch is in the DISCONNECT position 6 4 OPERATIONAL CHE...

Страница 31: ...e causing the transfer switch to start the transfer sequence If the push button is held down the transfer switch will transfer the load to the emer gency switch Releasing the button will restore regu...

Страница 32: ...sed light will no longer be illuminated 9 Remove the key from the normal bypass switch by turning the key counterclockwise while pushing up on the lever next to the key interlock This will lock the no...

Страница 33: ...0 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Program...

Страница 34: ...000 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Progra...

Страница 35: ...k the emergency bypass switching device to prevent it from closing 10 Insert the key in the normal switching device and turn the key clockwise which will release the lever to the left of the key inter...

Страница 36: ...ing 3 Insert the key in the emergency bypass switching device and turn it clockwise to release the lever to the left of the key interlock This will unlock the emergency bypass switching device 4 Open...

Страница 37: ...OBLEM SOLV ING ONLY PROPERLY TRAINED PERSONNEL FAMILIAR WITH THE TRANSFER SWITCH EQUIPMENT AND ITS ASSOCIATED EQUIPMENT SHOULD BE PERMIT TED TO PERFORM THE PROBLEM SOLVING FUNC TION IF AN INDIVIDUAL D...

Страница 38: ...A2 on the normal switching device spring release coil Does the voltage measure 120 VAC 10 volts Record reading If YES Check spring release coil in normal switching device If NO Check wiring to A1 and...

Страница 39: ...ion by this type of equipment inspection and maintenance checks should be made on a regularly scheduled basis Since equipment maintenance will consist mainly of keeping the equipment clean the frequen...

Страница 40: ...ity c Inspect switching devices for dust dirt soot Remove dust dirt soot grease moisture and corrosion grease moisture or corrosion contamination from the surface of the switching device using a dry s...

Страница 41: ...I B ATS SD02 Page 35 Effective 5 98...

Страница 42: ...I B ATS SD02 Page 36 Effective 5 98...

Страница 43: ......

Страница 44: ...tract between the purchaser and Cutler Hammer NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEAL...

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