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INSTALLATION REQUIREMENTS

TYPICAL STATE RESTRICTIONS

The following restrictions are typical of most states:

Maximum overall length: 40ft (12200mm)- Some states are less restrictive but 40ft (12200)

should be the most restrictive overall length requirement.

Front Overhang 3ft (920mm)

Rear Overhang 4ft (1220mm)

3ft (920mm) and 4ft (1220mm) respectively should be the most restrictive front and rear

overhang restrictions. State and local laws should still be consulted. Also keep in mind that

in most states, the 3ft (920mm) and 4ft(1220mm) are taken within the overall length restric

tion.

Front Axle: Many states have a 20,000lb (9075kg) GAWR single axle restriction which also

holds true for steer axles, but some states have a 12,000lb (5445kg) GAWR steer axle

restriction. Check state and local laws.

Rear Tandem Axle: All states allow at least 34,000lb (15425kg) GAWR on the rear tandem

axles.

Overall spacing between the front and rearmost axles could limit the truck to less than the sum

of the tandem and front axle limits. Check with the Federal Bridge Formula for clarification.

It is recommended that the primary installer of this crane unit be familiar with the relationship

between wheelbase and GVWR before a chassis is purchased, to ensure that the finished

installation complies with local and national road transportation laws

Page 2 -

A note on NON-CDL truck requirements:

Under the Commercial Motor Vehicle Safety Act of 1986, Operators of vehicles

having a GVWR of 26,001 lbs or more, must have a Commercial Driver’s License

(CDL). States may establish standards that are above and beyond the Federal

Standards, check with you individual State for their exact CDL requirements

To ensure that the final, assembled configuration of the boom truck is road legal, it

is important that the assembler understand the user’s state laws as well as the

weight distribution of the components to be assembled on the truck chassis. Before

beginning installation,

AXLE WEIGHT CALCULATIONS

should be done to ensure

the legality of your finished crane.

Содержание LOAD KING 25-92

Страница 1: ...INSTALLATION MANUAL LOAD KING 25 92 MARCH 16 2020...

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Страница 3: ...E COMPANY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE THEREOF LIMITATION OF LIABILITY It is expressly understood and agreed by you that the COMPANY s liability for its prod...

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Страница 5: ...g Axle Loading 2 9 Axle Loading Calculation Procedure 2 11 Axle Loading Calculation Worksheet 2 12 Axle Loading Calculation Example 2 13 C G Measurement Diagram 2A 1 Component Weight Reference Table S...

Страница 6: ...xtending and Retracting the Jib Pullout Section 3 26 Stowing the Jib SECTION 4 Documentation 4 1 Stability Test Record 4 2 Truck Weights and Dimensions 4 3 Crane Information SECTION 5 Post Installatio...

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Страница 8: ...unit WARRANTY REGISTRATION INFORMATION When assembly and testing is completed and all forms in section 4 have been filled out with proper signatures and documentation copies of these documents should...

Страница 9: ...rect stability verification is necessary for proper and reliable operation During assembly it is important that proper and sufficient lifting equipment be used Complete knowledge and understanding of...

Страница 10: ...used to alert readers about an immediate and serious hazard that will likely be fatal WARNING Warning is used to alert readers about the potential for serious injury or death or serious damage to equ...

Страница 11: ...tandards Institute These standards are updated on an annual basis with addenda which are sent by ASME to the original purchasers of the standard Load King recommends that you purchase and refer to the...

Страница 12: ...has been cycled on the machine the boom assembly will require additional adjustments which include but are not limited to extend and retract cable adjustments pad alignment adjustments For machines wi...

Страница 13: ...8000 lbs 3630 kg Suspension Capacities Front 18 000 lbs 8170 kg Rear 34 000 lbs 15 425 kg Horsepower 210 ft lbs 285Nm or Requirements 40hp 30kw per 1000 rpm of PTO shaft speed Although CA is the deter...

Страница 14: ...the rear end of the truck If there is an offset in the frame it must have material added to low spots to raise this area even with the rest of the frame This material can usually be a 1 4in x 3in 6mm...

Страница 15: ...s 2300 rpm Correct PTO selection is critical for opti mum crane performance and preventing pump damage from over speeding PTO sometimes denoted as Engine can be summarized as the overall gear reductio...

Страница 16: ...will result The Load King supplied pump has an SAE B 2 Bolt mounting flange and a 7 8 22 225mm x 13 spline x 1 62in 41mm long splined input shaft Specify the PTO with this output mounting provision B...

Страница 17: ...earmost axles could limit the truck to less than the sum of the tandem and front axle limits Check with the Federal Bridge Formula for clarification It is recommended that the primary installer of thi...

Страница 18: ...e only Use the included example as a reference if you experience any issues during your calculations also included is a C G Measurement Diagram use this to see how to measure component placement WEIGH...

Страница 19: ...ular installation ignore it and leave it out of any calculations you make 4 Installed crane and jib CG locations These locations are calculated by adding the given CG location figures to the measured...

Страница 20: ...the rear axle Results column of the worksheet and enter this value in the Rear Axle Total at the bottom of the worksheet 11 Calculate front axle component weights Using the figures already entered in...

Страница 21: ...Pages 2 11...

Страница 22: ...wk Bare Chassis Crnne Auxiliary Outr1ggm Hyc1aul1c lark U Ou erhoulBDII D LoadB ock J1b rlatbed Front Bumper Outrigger Pump and rro Toolbox 85 lbs 39 k 1 1 hl lnstmctions FrontAxleWc ght frontJXIG a C...

Страница 23: ...f z 0 a u ADD TOGETHER w FOR CALCULATIONS z a UJ f z UJ MEASURE FROM FRONT AXLE TO NT OF SUBFRAME PLACEMEN f ollll CAB TO SUBFRAME INCLUDES MAiNrRAME TURRET 1 0IST CYUNDER BOOM 1RE ROPE MAIN 0 R OPcRA...

Страница 24: ......

Страница 25: ...port from Input Shaft 8 0 ring 1 Remove port covers and loosely install one half of each split flange clamp on each port Fully Install the 90 8 elbow in the last section of the pump facing away from t...

Страница 26: ...of the tiedown bolts for the mainframe and auxiliary outriggers This will detemine stiff ener channel placement Stiffener channel placement for auxiliary outrigger is determined by measuring 40 50 inc...

Страница 27: ...ling to turret boom pivot pin making sure to center the sling to balance the mainframe assembly 4 Lower mainframe assembly while mak 4 ing sure cables and hoses do not get pinched until it rests on th...

Страница 28: ...are marked with R and E for Retract and Extend 7 Check pivot pin bores for paint residue this will need to be removed before inserting the pins 8 Using a single wide lift strap hoist the outrigger leg...

Страница 29: ...ly inserted and the snap ring groove is clear of the hole the hoist can be lowered in order to bind the pin in place at this point reinstall the snap ring on the pivot pin 14 Once the snap ring is in...

Страница 30: ...frame rails and through each cross member The preferred method will depend on the type of cross members on the chassis and clearance between the cross members and the top of the frame rails These hose...

Страница 31: ...center on the frame stiffeners The outrigger assembly can be lifted into place with two lifting straps one on either side of the subframe The auxiliary outrigger clamp plates are installed over the to...

Страница 32: ...ting suit able for your climate factory installed Load King boom trucks are filled with an ISO 32 System capacity for a 70 gallon tank will be approximately 100 gallons Capacity for a 90 gallon tank w...

Страница 33: ...ting holes with those along the edge of the subframe 13 Install the rear bumper per the Bumper Guard Assembly drawing 14 Install flatbed ladder according to Ladder Kit Installation drawing Holes will...

Страница 34: ...ilinder pin 2 Lift the hoist cyilinder into place as shown Lifting should be done by a single strap in either a sling or noose configuration This allows alignment of the cylinder pin bores 3 Insert th...

Страница 35: ...alignment Before aligning the boom pin bores check clearance fit of boom pin bore some cleanup of the bushing may be necessary 5 Using slings or straps either hooked at the lift points or wrapped arou...

Страница 36: ...pped around the boom and under the hoist cylinder will allow alignment of the hoist I boom pin bores Once alignment is achieved secure the hoist cylinder pin as before 7 The hoses for the boom functio...

Страница 37: ...the engine controls it may be necessary to consult a dealer or certified technician to ensure the correct connections are properly made Foot throttles should be set so the hydraulic pump shaft turns a...

Страница 38: ...Proper warning placards decals must be installed see the Placard Installa tion locations at the end of this manual 6 Check oil levels A Check oil reservoir Suction line shutoff MUST BE OPEN B Check sw...

Страница 39: ...ough the boom tip and back along the top of the boom to the top side of the winch 2 Push about two feet of cable through the winch wedge socket LIVE END 3 Bend the end of the cable around and stick it...

Страница 40: ...the winch is turned the board will be drawn up against the boom tip putting tension on the cable HARDWOOD 4x4 CLAMP WIRE ROPE DIA Dimension A Page 3 16 Short piece of same cable rA l Seizing do not w...

Страница 41: ...e front bumper from the truck 2 Trial fit the front bumper stabilizer brackets checking for clearance of frame rails and bumper Take into account the applicable requirements listed for custom construc...

Страница 42: ...The Greer RGI box will display the crane model and the Lift Capacity Chart number that it is set to match The displayed model and lift capacity chart numbers must match the lift capacity chart affixe...

Страница 43: ...and verify the weight used during stability testing Stability testing should be performed on a solid level surface with the crane in a level position Outriggers should be extended and supporting the...

Страница 44: ...Length Load Center of I Load Rotation R c a d iu_s __________ _____ Page 3 20 STABILITY TEST PARAMETERS It is of the utmost importance that the test parameters specific to your machine be selected fr...

Страница 45: ...age Note An outrigger momentarily leaving the ground in response to a sudden or unsteady movement followed by an immediate return to the ground is considered remaining on the ground Load Height and Lo...

Страница 46: ...nd while monitoring the load radius slowly swing the boom until it is perpendicular 90 to the centerline of the truck chassis 8 Proceed to slowly swing the boom 180 over the rear of the truck while mo...

Страница 47: ...while another operator uses the guide rope to control the speed of the jib rotation The jib will swing around until the left side mount ing holes line up 11 If cable from main boom is to be used on j...

Страница 48: ...ns 6 Remove the jib offset pins from the 0 offset hole and place in the 15 hole or if you are using 30 offset then place pins in tool box 7 With the engine at idle slowly winch down to pay out hoist c...

Страница 49: ...ated in the cab and the boom down boom extend and winch up controls should disconnect RETRACTING THE PULLOUT SECTION 1 Retract the boom completely and boom down to minimum boom angle 2 Unplug the anti...

Страница 50: ...ottom tip of the jib 9 Remove the left upper and lower jib mounting pins With guide rope pull left jib ears out of left boom head ears 10 With the engine at idle slowly boom up while a sec ond operato...

Страница 51: ...aging properly with the stowage bracket mounted to the boom 15 Rotate and release the T handle to lock the jib to the storage brackets 16 Remove the right upper and lower jib mounting pins 17 Test the...

Страница 52: ...__ _ Testing Witness _ _ _ _ _ _ _ _ _ _ Test Lift Weight _ _ _ _ _ _ _ _ _ _ Boom Extension _ _ _ _ _ _ _ _ _ _ Boom Angle Swing Angle 180 or 360 _ _ _ _ _ _ Load Radius _ _ _ _ _ _ _ _ _ _ _ _ Signa...

Страница 53: ...three weights DO NOT calculate any weights All must be directly measured Front Rear Gross Truck Options Engine Make Engine Model Transmission Make Exhaust Position Orientation D Horizontal D Vertical...

Страница 54: ...oxes Etc Crane Installation Dimensions CS Cab to Subframe CH Cab to Hydraulic Tank or Overhaul Ball CS Cab to Aux 0 R s CH Axle Weights Weigh without brakes applied block wheels not on scale Weigh all...

Страница 55: ...n Valve test port The test port farthest from the Mainframe Winch Valve test port The center test port All test ports are male ParkerPD series quick connect fittings Main Frame MAIN VALVE RELIEF ADJUS...

Страница 56: ...With the control levers in neutral position raise pump RPM to 2 300 3 Slowly retract the boom extension cylinder until it reaches the end of the stroke and forces the system pressure upward to relief...

Страница 57: ...up to the acceptable level by making small clockwise adjustments and checking the pressure in between each adjustment Scenario 2 Gage Reading The pressure read from the gage is above the acceptable l...

Страница 58: ...y 0 R Tiedowns 1 14UNF 225 235 ft lbs 305 320Nm Flatbed Installation Bolts 1 2 13 UNC GR5 55 ft lbs 75Nm Hyd Reservoir Bracket Bolts 5 8 11 UNC GR8 160 ft lbs 215Nm Rod End Bolts Boom Pins 5 8 11 UNC...

Страница 59: ...REFERENCE CHASSIS NOMENCLATURE KEY DESCRIPTION A CAB HEIGHT B TRUCK FRAME HEIGHT AF AXLE TO END OF FRAME CA CAB TO AXLE DIMENSION WB WHEEL BASE OF TRUCK WB Page 6 2...

Страница 60: ...s ehicle Weight Rating Max imum weight capacity of a chassis assembly Payload RBM Weight of cargo placed on chassis does not include vehicle compo nents Resisting Bending Moment A measure of a frame s...

Страница 61: ...t not to relieve the wheels of weight Sometimes referred to as FBO Hydraulic Reservoir Large tank used to store hydraulic oil needed for extending hydraulic cylinders and powering hydraulic motors Hoi...

Страница 62: ...els of weight and provide a rigid stable base from which to operate the crane Outriggers Auxiliary 0 R s Secondary stability devices per form the same function as Main Out riggers but are smaller and...

Страница 63: ...and retract assemblies within the boom to control the overall length of the Boom Test Port Hydraulic access ports which allow the operator to check the relief pres sure of specific valves Topping Cyl...

Страница 64: ...Load King Operation Manual SECTION 7...

Страница 65: ...formation 12 Rated Capacity 12 Erected Jib 13 System 13 Anti Two Block 13 Jib Stowed 14 Pick Points 14 Configuration Button 15 Boom Length Window 15 Boom Angle Window 15 Load Radius Window 16 Swing An...

Страница 66: ...ensors The system compares the load suspended below the boom head to the crane capacity chart stored within the computer s memory At approach to overload the system sends audible and visual warning si...

Страница 67: ...aises a weight that is mounted around the hoist rope When the weight is raised it opens the switch The resultant switch open signal is sent to the computer via the reeling drum This results in the ATB...

Страница 68: ...e crane motions are disabled by the system function kick out Press the Press to Continue button to acknowledge the home display message and allow the system to start normal operation NOTE Not all appl...

Страница 69: ...nt system setup Each shaded area contains one or more green indicators and a button to change the setup selection In groups with multiple options green indicators illuminate individually to indicate t...

Страница 70: ...N button enables the optional Personnel Platform 3 The POL button selects the current parts of line Pressing the POL button will increment the parts of line When the maximum parts of line for the equi...

Страница 71: ...ay will show None 5 The PICK LONG PICK SHORT PICK MAIN selections are dependent upon the model of crane being used 6 The STOW STOWED JIB group contains one green indicator This will illuminate when a...

Страница 72: ...ING IF EQUIPPED The operator will be warned if the selected outrigger position does not match the detected outrigger position Correct Selection The selection will have a solid green indicator when the...

Страница 73: ...g contains four green indicators They indicate the selection of tires full intermediate or retracted outriggers The user must make the selection from the configuration display NOTE OUTRIGGER TIRE sele...

Страница 74: ...the load reading may vary when lifting or lower the load Meter functions carefully especially boom down to minimize the dynamic effects 3 The CANCEL ALARM button is used to silence the audible alarm g...

Страница 75: ...ORMATION button displays system generated messages regarding the software versions of the equipment and fault codes Press and hold the Information button to display the data The messages will remain o...

Страница 76: ...are no jib options available the display will show None 8 The SYSTEM has the capability of showing metric or imperial units This can be changed in the calibration menu 9 The ANTI TWO BLOCK indicator...

Страница 77: ...d offset of the jib in use is also shown in the home display 11 The PICK POINT icon displays the currently selected pick point chosen on the Configuration screen If the operator has chosen the Personn...

Страница 78: ...tion display screen 13 The BOOM LENGTH window displays the length of the main boom from the boom foot pin to the sheave pin of the main boom head machinery 14 The BOOM ANGLE window displays the angle...

Страница 79: ...the radius of the main boom 16 The SWING ANGLE window displays the swing of the boom relative to the zero point 17 The BAR GRAPH indicates the actual load as a percent of the rated capacity of the cu...

Страница 80: ...use the Cancel Alarm button The Cancel Alarm button is also used to reset the function disconnect relay Press and hold the button for 5 seconds to reset the relay A second beep is heard confirming th...

Страница 81: ...ttons operate as a toggle switch If the alarm to be set is OFF pressing the button will turn the alarm ON If the alarm to be set is ON pressing the button will turn the alarm OFF NOTE Press the Operat...

Страница 82: ...le in this example 12 4 4 Press the MIN ANGLE button again to cancel the alarm The display will read MIN ANGLE OFF Setting the Maximum Boom Angle Alarm 1 Move the boom to the desired maximum angle in...

Страница 83: ...this example 58 8 ft 4 Press the MAX LENGTH button again to cancel the alarm The display will read MAX LENGTH OFF Setting the Maximum Tip Height Alarm 1 Move the boom to the desired maximum height in...

Страница 84: ...G RIGHT SWING or WARNING LEFT SWING The alarm condition will once the crane is back into the working area 1 Press the Operator Alarm button twice 2 Press Next button adjacent to SET SWING AND OR WORK...

Страница 85: ...t swing point value 6 Press the Next button to continue 7 Move the boom into the safe area and press the SET button 8 Press the Next button 9 Swing the boom to the desired right swing point and press...

Страница 86: ...the right In this example the working arc is the larger piece of the pie WARNING THE OPERATOR DEFINED SWING ALARM IS A WARNING DEVICE ALL FUNCTIONS REMAIN OPERATIONAL WHEN ENTERING THE OPERATOR DEFINE...

Страница 87: ...the exclusion zone The set points are calculated using the tip of the boom This means the set point isn t determined just by the swing of the boom but also the distance from the centerline of rotation...

Страница 88: ...ints must be reset Press the LEFT POINT and RIGHT POINT buttons This will reset the set points NOTE In order for the swing alarms to function properly both alarms must be set If the procedure is abort...

Страница 89: ...e boom to the left to avoid moving the boom through the exclusion zone 8 Press the RIGHT POINT button 9 The work area alarm set points are now set 10 To deactivate the alarms go back to the screen dis...

Страница 90: ...298 8301 www team twg com Greer Company is a part of TWG As a leader in product innovation Greer Company is committed to the ongoing improvement of its equipment We reserve the right to make changes...

Страница 91: ...Load King Operation Manual GREER INSIGHT OPERATION MANUAL...

Страница 92: ...s 16 4 5 Horn 16 4 6 Moisture 16 4 7 Replacing the Display Console 17 5 1 Calibration Mode 18 5 2 Entering the Calibration Mode 19 5 3 Calibration Menus 20 5 4 Calibrating the Extension Zero 22 5 5 Ca...

Страница 93: ...ation and methods for isolating problems that may happen during operation Service personnel should have previous training and experience in the procedure for setup and operation of this system Some pr...

Страница 94: ...display console cable and sensors are working properly During the self test the display will show the expected crane model load chart number and units of measurement When the display shows the followi...

Страница 95: ...the display indications observe the display at power up and through the self test Use the following chart to help with the diagnosis Problem Action There are no display indications in any of the windo...

Страница 96: ...tem is turned on it performs a self test that lasts approximately 6 seconds Faults detected during the self test are indicated on the display console WARNING SYSTEM FAULT will display at the bottom of...

Страница 97: ...Voltage Checks 008 X Refer to Calibrating the Angle Sensor Zero Calibrating Span of Extension and Angle and Reeling Drum Voltage Checks 012 X X Refer to Calibrating the Angle Sensor Zero Calibrating t...

Страница 98: ...g chart details all the available codes in the left column and the actions to take in the right column FAULT CODE WRONG SWING AREA WRONG BOOM LENGTH CHART NOT FOUND ACTION 000 No Fault Found NONE 001...

Страница 99: ...tween the computer ATB input and the computer ATB feed somewhere between the computer and the ATB switch Check the reeling drum cable for damage Ensure the two block switches are correctly connected C...

Страница 100: ...the crane configuration is correctly set up 2 Raise the boom to about 45 and measure the radius The measured radius must match the displayed radius within 0 5 ft If it does not match refer to CALIBRAT...

Страница 101: ...essure for the sensors is 250 bar 3625 PSI The pressure sensing system is calibrated at the factory Pressure sensors may not be individually replaced Any serious problem will necessitate changing the...

Страница 102: ...th the display console internal bar graph Two hydraulic pressure sensors are contained within the unit These sensors as well as the computer are factory pre calibrated as a unit and may not be replace...

Страница 103: ...on all LEDs will be illuminated with the COMM indicator blinking If not please contact Technical Support for assistance Use the following chart and preceding images for LED location LED Indicator Func...

Страница 104: ...5 Replacing the Computer Unit COMPUTER REMOVAL 1 Lower the boom until the boom hoist cylinder is completely retracted and on its stop or the boom is firmly in the boom rest 2 Disconnect the hydraulic...

Страница 105: ...fy subtle faults that are sometimes difficult to find please review the Sections 4 3 through 4 6 4 3 Unresponsive Buttons All button options are not available for use at all times It is important to v...

Страница 106: ...via the two pin Deutsch connector 4 6 Moisture The display console conforms to IP67 in protection against dust and water when correctly installed Plug C Plug B To Port C To Port B CAN2 L CAN2 H NMEA B...

Страница 107: ...e of the console and retain for future use 3 Remove the defective display console from the bracket in the cab INSTALLATION 1 Put the Operator s Display Console on the bracket located in the cab by pos...

Страница 108: ...to enter zero and span settings for accurate length and angle calculations TOOLS NEEDED Digital level accurate to 0 1 150 200ft tape measure graduated in tenths of a foot Digital multimeter PRE REQUIS...

Страница 109: ...er setup of the display unit 1 To enter Calibration Mode the display must be in Normal Operating mode 2 Press and hold the buttons shown simultaneously until the display prompts the user for the secur...

Страница 110: ...d are for the boom extension function and the boom angle function They must be properly set to zero On machines with string potentiometer style outrigger position sensors if a sensor is replaced it wi...

Страница 111: ...Buttons During Calibration Mode Please note the following buttons are inactive when in the Calibration Mode The functionality of the buttons will return when the display is no longer in the Calibrati...

Страница 112: ...and the white wire TB1 3 on the terminal block should measure 0 15 to 0 35 volts If outside this voltage rotate the gear to attain proper voltage with the boom fully retracted 5 Press the Menu Up butt...

Страница 113: ...screws and rotating the pot until the desired voltage reading is attained 1 Place the boom at 0 0 degrees Verify using a digital level 2 Check the voltage between TB1 1 and TB1 2 It should measure be...

Страница 114: ...oot pin to the center of the head sheave pin Record this measurement 2 Raise the boom to between 60 65 and fully extend the boom Record the measurement from the digital level for entry into the system...

Страница 115: ...red press the upper right button to enter the number into the system memory Span of extension is now complete 10 Press the Menu Down button to display Span No 3 xx xx 11 Press the Span No 3 xx xx butt...

Страница 116: ...OTE Inaccuracy in the swing zero setting may result in the loss of load chart for pick and carry 2 Press the Zero button to zero the swing potentiometer 3 The swing sensor is now zeroed 5 7 1 Calibrat...

Страница 117: ...n Mode and press the Menu Up button to 04 Swing Potentiometer 2 Enter the 04 Swing Potentiometer menu and press the Menu Up button until the Remove Swingpot option is displayed 3 Press the Remove Swin...

Страница 118: ...portion of the screen Current Sensor CAN String Pots will be displayed If this is not correct press the button once to toggle to Current Sensor CAN String Pots 3 Press the Configure Sensors button 4...

Страница 119: ...osition button to set the retracted position in the computer 6 Move the outriggers to intermediate position and press the corresponding button to set the intermediate outrigger position 7 Move the out...

Страница 120: ...y test the unit to ensure the radius on the unit is accurate to 5 of a foot In order to perform load testing a known weight is necessary Perform testing from 2 3 different boom angles as well as exten...

Страница 121: ...in boom The reeling drum also includes an angle sensor to measure the main boom angle along with an electrical slip ring which transfers the two block signal from the reeling drum cable to the system...

Страница 122: ...able will cause extension errors as the boom retracts 1 Telescope the boom fully out and then fully in 2 Ensure the reeling drum cable forms a flat single layer across the surface of the extension ree...

Страница 123: ...y provides wiring connection for all internal parts of the reeling drum and Reel to Computer cable Most electrical diagnoses of the boom sensors can be made at this terminal block If problems occur wi...

Страница 124: ......

Страница 125: ...ODES The same fault code will be indicated if the A2B switch is closed and the inner core of the cable is shorted to the chassis at some point in the wiring 1 Carefully inspect the reeling drum cable...

Страница 126: ......

Страница 127: ...ndow of the display console WAD ISS Conditioning Box The advantage of the WAD ISS over a typical swing potentiometer is the swing potentiometer is housed in the collector column and maintenance and or...

Страница 128: ...uter disconnected at computer or conditiong box Cable from condition box to computer grounded Check cable Check connection at conditioning box and computer Replace cable If display shows load angle ra...

Страница 129: ...e gear inside the swing drive housing Do not force the sensor any farther past this point 2 Note the location of the index notch on the sensor Rotate the sensor counterclockwise a turn Illustrations o...

Страница 130: ...e rest stowed position 2 Turn of power to the crane 3 Disconnect the cables from the conditioning box 4 Remove the two nuts attaching the conditiong box to the mounting bracket 5 Install the new condi...

Страница 131: ...298 8301 www team twg com Greer Company is a part of TWG As a leader in product innovation Greer Company is committed to the ongoing improvement of its equipment We reserve the right to make changes...

Страница 132: ...010 B ATB LMI Install 508 00090 5 B Boom Rest Assy 698 00063 B Throttle Installation 600 40429 B Throttle Install 600 40439 A Aux Outrigger Installation T121324 E 90 Gal Round Tank Installation 876 00...

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Страница 134: ...ITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF...

Страница 135: ...DWG NO B SHEET 2 OF 2 SCALE NONE REV SIZE D 35 TON...

Страница 136: ...1 16 REV PROPRIETARY AND CONFIDENTIAL 7 2 F 4 6 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 1 E...

Страница 137: ...SIZE TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMIS...

Страница 138: ...OTHERWISE SPECIFIED SHEET 1 OF 1 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PER...

Страница 139: ...O B SIZE TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PER...

Страница 140: ...DWG NO B SIZE TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTE...

Страница 141: ...DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 1 E 4 7 8 3 WHOLE WITHOUT THE WRITTEN REPRODUCTION IN...

Страница 142: ...T 1 OF 1 DO NOT SCALE DRAWING 2 3 3 4 4 IS PROHIBITED PERMISSION OF LOAD KING TRAILERS WHOLE WITHOUT THE WRITTEN REPRODUCTION IN PART OR AS 6 OF LOAD KING TRAILERS ANY 7 THIS DRAWING IS THE SOLE PROPE...

Страница 143: ...NO B SIZE TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN P...

Страница 144: ...1 8 REV PROPRIETARY AND CONFIDENTIAL 7 2 F 4 6 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 1 E 4...

Страница 145: ...7 2 F 4 6 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 1 E 4 7 8 3 WHOLE WITHOUT THE WRITTEN REPRO...

Страница 146: ...SHEET 1 OF 2 DO NOT SCALE DRAWING 2 3 3 4 4 IS PROHIBITED PERMISSION OF LOAD KING TRAILERS WHOLE WITHOUT THE WRITTEN REPRODUCTION IN PART OR AS 6 OF LOAD KING TRAILERS ANY 7 THIS DRAWING IS THE SOLE...

Страница 147: ...SIZE 2 REV 1 D 3 A C SCALE 1 1 SHEET 2 OF 2 A B DWG NO 5 C 2 D D 7 8 B 3 8 6 7 5 4 4 6 1 E...

Страница 148: ...ENTIAL 7 2 F 4 6 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 2 E 4 7 8 3 WHOLE WITHOUT THE WRITTE...

Страница 149: ...AL TANK SHOWN R A A B B C C D D E E F F G G H H 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 SHEET 2 OF 2 SCALE 1 8 REV DWG NO E SIZE...

Страница 150: ...ET 1 OF 1 DO NOT SCALE DRAWING 2 3 3 4 4 IS PROHIBITED PERMISSION OF LOAD KING TRAILERS WHOLE WITHOUT THE WRITTEN REPRODUCTION IN PART OR AS 6 OF LOAD KING TRAILERS ANY 7 THIS DRAWING IS THE SOLE PROP...

Страница 151: ...TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION...

Страница 152: ...E TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION...

Страница 153: ...DWG NO B SHEET 2 OF 4 SCALE 1 2 REV SIZE F...

Страница 154: ...DWG NO B SHEET 3 OF 4 SCALE 1 2 REV SIZE F...

Страница 155: ...DWG NO B SHEET 4 OF 4 SCALE 1 2 REV SIZE F...

Страница 156: ...E TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION...

Страница 157: ...DWG NO B SHEET 2 OF 4 SCALE 1 2 REV SIZE F...

Страница 158: ...DWG NO B SHEET 3 OF 4 SCALE 1 2 REV SIZE F...

Страница 159: ...DWG NO B SHEET 4 OF 4 SCALE 1 2 REV SIZE F...

Страница 160: ...ONFIDENTIAL 7 2 F 4 6 DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN PERMISSION OF LOAD KING TRAILERS 5 OF LOAD KING TRAILERS ANY 5 THIRD ANGLE PROJECTION SHEET 1 OF 1 E 4 7 8 3 WHOLE WITHOUT THE W...

Страница 161: ...DWG NO B SIZE TITLE NAME DATE CHECKED DRAWN FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTE...

Страница 162: ...DWG NO B SHEET 2 OF 3 SCALE REV SIZE A...

Страница 163: ...DWG NO B SHEET 3 OF 3 SCALE REV SIZE A...

Страница 164: ...A PROPRIETARY AND CONFIDENTIAL THIRD ANGLE PROJECTION FINISH MATERIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LOAD KING TRAILERS ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT...

Страница 165: ...C A 1 2 SHEET 2 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 166: ...C A 1 2 SHEET 3 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 167: ...C A 1 2 SHEET 4 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 168: ...C A 1 2 SHEET 5 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 169: ...C A 1 2 SHEET 6 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 170: ...C A 1 2 SHEET 7 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

Страница 171: ...C A 1 2 SHEET 8 OF 8 SCALE REV C SIZE DWG NO A B B C D 4 D 2 3 4 3 1 B...

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CUSTOM TRUCK LOAD KING 25-92, Руководство по установке

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