Copyright 2005, Textron Inc.
“All rights reserved, including the right to reproduce this material or portions thereof in any form.”
This manual is designed for the Maintenance and Adjustment of this equipment.
Use the maintenance and adjustment instructions included in this manual and the operating
instructions included in the Safety and Operation Manual to service the machine.
The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times
for reference by the operator.
Table of Contents
1
Safety
1.1
Operating Safety .................................................. 4
1.2
Important Safety Notes ........................................ 5
2
Standards and Publications
2.1
Standards and Publications ................................. 6
3
Vehicle Identification Numbers
3.1
Vehicle Identification Number .............................. 7
3.2
Engine Identification Numbers ............................. 7
4
Specifications
4.1
Product Identification ........................................... 8
4.2
Engine .................................................................. 8
4.3
vehicle .................................................................. 8
4.4
Gear Ratios .......................................................... 9
4.5
Weights and Dimensions ..................................... 9
4.6
Accessories & Support Literature ........................ 9
5
Adjustments
5.1
General .............................................................. 10
5.2
Engine Access ................................................... 10
5.3
Front Cowl Access ............................................. 11
5.4
Access Panels ................................................... 11
5.5
Diesel Engine Alternator Belt ............................. 12
5.6
Diesel Engine Hydraulic Pump Belt ................... 12
5.7
Gas Engine Power Steering-Alternator Belt ...... 12
5.8
Gas Engine Hydraulic Pump Belt ...................... 13
5.9
Parking Brake Cable .......................................... 13
5.10 Torque Specification .......................................... 14
6
Maintenance
6.1
General .............................................................. 15
6.2
Engine ................................................................ 15
6.3
Engine Oil .......................................................... 16
6.4
Power Steering Reservoir .................................. 17
6.5
Muffler and Exhaust ........................................... 17
6.6
Engine Overheat Procedure .............................. 17
6.7
Cooling System .................................................. 18
6.8
Air Filter ............................................................. 19
6.9
Jump Starting .................................................... 19
6.10 Battery ............................................................... 20
6.11 Charging Battery ................................................ 20
6.12 Hydraulic Hoses ................................................ 21
6.13 Hydraulic Reservoir and Filter ........................... 21
6.14 Fuel .................................................................... 22
6.15 Fuel System ....................................................... 22
6.16 Tire Pressure ..................................................... 22
6.17 Tire Removal and Installation ............................ 23
6.18 Raising the vehicle ............................................ 23
6.19 Towing the Vehicle ............................................ 24
6.20 Governor Oil Level ............................................. 24
6.21 Hydraulic Brakes ............................................... 25
6.22 Differential Fluid ................................................. 26
6.23 Diesel Engine Manual Transmission ................. 26
6.24 Gas Engine Manual Transmission ..................... 27
6.25 Gas Engine Automatic Transmission ................ 27
6.26 Electrical System ............................................... 28
6.27 Dash Panel ........................................................ 28
6.28 Headlight Replacement ..................................... 29
6.29 Tail Light Replacement ...................................... 29
6.30 EFI Diagnostic Check ........................................ 30
6.31 Care and Cleaning ............................................. 31
6.32 Storage .............................................................. 31
7
Troubleshooting
7.1
General .............................................................. 32
8
Maintenance & Lubrication Charts
8.1
General .............................................................. 33
8.2
Lubrication Chart ............................................... 33
8.3
Maintenance Charts .......................................... 34
9
Notes
10
Parts Catalog
10.1 Table Of Contents ............................................. 37
Litho in U.S.A. 8-2005
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