CTD D45AX Скачать руководство пользователя страница 11

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Safety Instructions to the Operator:

1.

KNOW YOUR CTD SAW

.  Read this instruction manual carefully.  Learn the operation, application, and

limitations, as well as the specific potential hazards peculiar to this machine.

2. Avoid accidental starting.  Make sure switch is 

OFF

 before plugging in power cord.  A Dual Magnetic

Starter is provided to give the operator added protection.

3. Always use a plug equipped with a ground.
4. Always keep blade guard in place.  Do not wire-up or chain-up, so that blade is exposed.
5. Be sure all unnecessary tools are removed from machine before turning on power.
6. Use safety goggles.  Also use a face or dust mask if operation is dusty.
7. Support work. To maintain control of work at all times, it is necessary that material be level with cutting

surface.

8. Wear proper apparel.  Do not wear loose clothing or jewelry.  Do not wear a tie or gloves.  These items can

get caught in the moving parts of the machine.

9. Do not over-reach.  Keep your proper footing and balance at all times.
10. Maintain your machine in top condition. Use proper blades. Clean machine weekly for proper maintenance.
11. Keep work area clean.  Cluttered areas, benches and slippery floors invite accidents.
12. Avoid dangerous environments.  Keep work area well illuminated.
13. Wear ear protection if exposed to long periods of very noisy shop operations.
14. Keep visitors away.  All visitors should be kept a safe distance from work area.
15. Do not force the machine.  The saw will do a better job and be safer to operate at the speed for which it was

designed.  Forcing the saw can be very hazardous to the operator.

16. Use recommended accessories.  Use of other accessories may be hazardous.  Use this instruction manual or

consult CTD for the proper accessories available.

17. Do not drown the blade using a steady stream of coolant when cutting non-ferrous materials.  Only spray

the work to cool it.

18. Be sure to use the proper blade for the particular material to be cut.
19. Disconnect power cord before adjusting, servicing, and before changing belts, or for installing accessories.
20. Safety is a combination of operator 

COMMON SENSE

 and 

ALERTNESS

 at all times when the machine is

being used.

21.

WARNING!!!   DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW)
TO DULL YOUR AWARENESS!!  ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND
IS SUFFICIENT TO INFLICT SEVERE INJURY!!

Trouble Shooting the Pneumatic System for the D45AX Cut-Off Saw

:

If there is no control over the power feed stroke;
A. Replace either Upstroke Flow Control Valve, No. 16 or Downstroke Control Valve, No. 15.  Another

possible cause are bad seals in the air cylinder.  Listen for any air leakage.

B. If machine will not start a cycle, or will not reverse, check the 4-Way Foot Valve, No.10. To do this, depress

the pedal.  Listen for the valve to bleed air out of the line, or any air leak.   Also, check for any mechanical
binding. Disconnect electricity and air supply from the machine. Manually move saw heads down and back
to check for binding of the saw arms or feed mechanism. If machine is bound up, clear the blockage.

Air Hold Down Clamps for the Material:

Both Horizontal and Vertical Air Clamps are available and can be purchased as an optional accessory.  These
clamps pneumatically hold the material in place when the saw blades are cutting the material.  If clamps are
not purchased, the operator

 MUST HAND HOLD THE MATERIAL

.  The clamps are controlled by a 3-Way

Valve mounted on the bottom of the Power Feed Unit.  When the machine is in the rest position, the Upstroke
Clamp, No. 5 contacts the 3-Way Valve, No. 3.  As soon as the Power Feed is tripped by the Foot Valve, the 3-
Way Valve is released to actuate the clamps.  A manual Shut-Off for the clamps can be provided upon request
from the factory.

Содержание D45AX

Страница 1: ...eet Vernon CA 90058 213 689 4455 FAX 213 689 1255 e mail ctdsaw ctdsaw com WWW http www ctdsaw com 05 2016 CTD MODEL NO ______________________ CTD SERIAL NO ______________________ MANUFACTURE DATE ___...

Страница 2: ...Warranty 28 Machine Requirements MODEL NO _____________________ SERIAL NO ______________________ Cutting Capacities Height Width 7 8 22mm 5 3 4 146mm 3 1 4 83mm 3 76mm 14 High Top 355mm Blade Capacity...

Страница 3: ...please be sure to read the SAFETY INSTRUCTIONS TO THE OP ERATOR on Page No 11 Note The floor stand must be shimmed leveled and bolted to the floor or framed in to eliminate vibration Use holes provid...

Страница 4: ...before cutting a piece of material 3 Replace Outer Flange P N 150M13X and nut as before and tighten refer to Diagram B Pull up with wrench Do not over tighten snugging the blade is all that is necessa...

Страница 5: ...e This may be visually deceiving Use a 90 square to check C Adjust rabbet angle on slide as necessary by loosening 1 4 20 bolts on rabbet slide 3 How to use Rabbet Gage A Feed stick length with 45 mit...

Страница 6: ...ontacted before power is supplied to the starter Electrical Installation of Power to Starter by a Qualified Electrician All wiring from the motors to the starter has been completed and tested at the f...

Страница 7: ...cessary reverse any two of the incoming power wires Example If the blades are running backwards and incoming wires are connected White L1 Black L2 Red L3 switch the Black wire with the Red so that Bla...

Страница 8: ...semblywithtang shaft 9 157P73 CylinderBumper 10 B3P71 Way Spring Return FootValve 11 15M05 EccentricPin Upstroke Safety Bolt Do not adjust for safety purposes only No Part No Description 12 15C002LX P...

Страница 9: ...it Piping for Model D45AX Air Supply The air supply must be turned off and all electrics disconnected before making adjustment on the power feed A working pressure of 75 PSI 5 4kg cm2 is required An i...

Страница 10: ...troke is controlled by the lower down valve Up is up and down is down Length of Stroke Adjustment The D45AX is unique in that the travel of the air cylinder can be adjusted to stroke only the length n...

Страница 11: ...lade using a steady stream of coolant when cutting non ferrous materials Only spray the work to cool it 18 Be sure to use the proper blade for the particular material to be cut 19 Disconnect power cor...

Страница 12: ...ram J A fixed Double Mitre Saw such as the D45X operates by making two 45 cuts at one time The machine V notches the piece of material between the two blades To make the first cut on a stick length 1...

Страница 13: ...using a 90 square Material that is out of square will move when it is cut thereby causing irregular mitres See IRREGULAR MITRES Page No 16 Additional tooling may be needed Consult factory for informat...

Страница 14: ...Water Soluble Oil mixture of 10 parts water to one part oil The system operates by syphoning the lubrication up the line to the spray nozzle Any air leak will cause inconsistent fluid flow to the spr...

Страница 15: ...Re adjust the finger guards whenever the upstop clamp is changed Make sure the blades are completely enclosed See LENGTH OF STROKE ADJUSTMENT on Page No 10 for additional details Scrap The D45 s opera...

Страница 16: ...ment and 45 Angle Adjustment of Blades All D45 s are present at the factory for perfect 45 double mitre cuts If any adjustments are necessary 1 Check alignment of front fences left to right as shown i...

Страница 17: ...s original position A turn to the right shortens the pull rod length A turn to the left lengths the pull rod This adjustment may be necessary after replacing or resharpening blades It can also elimina...

Страница 18: ...sing apart scribe a line on the face of the spindle and the slinger so that they will be reassembled in exactly the same position in relation to each other H Press off slinger and bearing from spindle...

Страница 19: ...02LX or RX Pivot Bracket Left or Right 15M03 Key Pivot Bracket Blade Guard 15M06 Motor Mount Plate 2B4P24 Motor Pulley 150E50L or R Belt Blade Guard Assy Lt or Rt 15B6S03 2 H P 1 Phase Motor 60 Hz 15B...

Страница 20: ...20 D45AX D45FX SAW HEAD ASSEMBLIES...

Страница 21: ...21 D45AX D45FX SAW HEAD ASSEMBLY PARTS LIST...

Страница 22: ...D45AX BASE AND AIR SYSTEM ASSEMBLY 22...

Страница 23: ...D45AX BLADE GUARD AND STAND ASSEMBLY 23...

Страница 24: ...New Style D45AX Pivot Assy Used After March 2007 25...

Страница 25: ...Air Stop Exploded View D45 Chip Breaker Exploded View 27...

Страница 26: ...by defective manufacturing In the event a replacement is required before factory examination a motor will be sold at the list price If the factory authorizes replacement CTD will credit customer s acc...

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