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CTA  

Instruction Manual  

MPE  

Reference:  MT0027DA  

This document may be modified without prior notice 

16

 

Revision date: 11/05/06 

Even partial reproduction is prohibited without authorisation in writing 

 

PROBLEM  

CAUSE  

SYMPTOM  

REMEDY  

E.  
HP Pressure 
switch cuts in  

The motorised fan does not function.  

All the LEDs on the electronic board are 
OFF as if the power supply had failed.  

Repair or replace the fan. Press the 
red re-set button on the pressure 
controller.  

 (manual)  

Ambient temperature Too high.  

Ambient air temperature conditions 
higher than maximum authorised value  

Return the ambient temperature to 
within the limits by, for example, 
increasing room ventilation. Press the 
red re-set button on the pressure 
controller. 

 

Recirculation of hot air due to incorrect 
installation.  

Very high temperature in room  

Modify the position of the machine or 
the obstructions to eliminate air 
recirculation. Press the red re-set 
button on the pressure controller. 

 

Condensing unit fins dirty.  

The digital display panel continuously 
indicates a value  
> 4°C.  

Clean the condensing unit fins.  
Press the red re-set button on the 
pressure controller. 

 

Condensing unit face clogged.  

The digital display panel indicates  
a value > 4°C continuously  

Clean the condensing unit front face.  
Press the red re-set button on the 
pressure controller.  

 

Relatively high ambient air Temperature 
and fan turning in wrong direction (if 
three-phase power supply). 

Cooling air passes first passes through 
the fan and then through the 
condensing unit.  

Reverse two machine power supply 
phases.  
Press the red re-set button on the 
pressure controller.  

 

compressed air flow rate or temperature 
too high and high ambient temperatures 
at the same time.  

High dew point (which means a high 
evaporation pressure of raised and 
higher purging from the separator).  

Correct the temperature and the air 
flow to pre-set limits.  
Press the red button on the Pressure 
switch cap.  

F.  
Low pressure 
(LP) Pressure 
switch cuts in. 
(auto.)  

Refrigerant leak  

The compressor stops before cooling the 
thermal mass to the pre-set value or 
compressor stop and start many times. 

Have the circuit checked for leaks by 
a refrigeration technician and 
eliminate them.  
Have a refrigeration technician Refill 
the circuit.  
After each LP switch cut, no display 
during 2 minutes and compressor start 
automatically 2 minutes after. 

 

On first start-up if the ambient 
temperature is too low and the thermal 
mass is at the same temperature as the 
ambient temperature.   

Ditto  

Correct the ambient temperature by 
raising it above the minimum set point 
value.  

G.  
Compressor 
protection 
system cuts in.  

Compressed air flow rate and 
temperature too high and high ambient 
temperature at the same time. 

 

The compressor head and body are 
very hot;    

 

the compressor stops and tries to start 
up again a few seconds later.  

Shut the compressor down and adjust 
compressed air flow rate and pressure 
to within the drier limits.  
Wait a few minutes before starting up 
the compressor again  
Check and replace the HP Pressure 
switch if necessary. 

 

Compressed air flow rate and 
temperature too high and refrigerating 
circuit empty. 
 

 

The compressor head and body are 
very hot;    

 

the compressor stops and tries to 

start up again a few seconds later. 

Have the circuit checked for leaks by 
a refrigeration technician, refill the 
circuit. 
Check and replace the HP Pressure 
switch if necessary. 

 

The HP Pressure switch has failed.  

Ditto  

Check and replace the HP Pressure 
switch if necessary. 

H. 
Sensor 
protection 
system cuts in 

The compressor has stopped the control 
board display show 00 and the first digit 
point is blinking. 

The temperature sensor is not 
connected or short circuited 

 

Содержание MASTERIA MPE 004

Страница 1: ...of the Air ZA du caillou 3 rue Jules Verne 69630 CHAPONOST FRANCE Phone 33 0 4 78 56 70 70 Fax 33 0 4 78 56 17 31 Instruction Manual MASTERIA compressed air dryer INSTALLATION USE MAINTENANCE Models...

Страница 2: ...ce 9 5 2 Changing set points 9 5 3 Changing purging duration 10 5 4 Purge test 10 5 5 Choice temperature unit 11 6 Maintenance preparation 11 6 1 Shut down and close all circuits 11 6 2 Access inside...

Страница 3: ...due to an air to air heat exchanger in all models in the range above the MPE010 The dry cold air from the drier is used to pre cool the hot wet air inlet Mechanical separation guaranteed in all opera...

Страница 4: ...s install manual valves so each machine can be isolated separately Fit a safety valve to each tank or appliance containing air at a pressure higher than atmospheric pressure Fit a safety valve between...

Страница 5: ...PROGRESS DO NOT ENERGISE warning panel Do not touch the master switch and do not try to start the drier if the warning panel is in place 3 Close the by pass valves up and down stream from the drier an...

Страница 6: ...ratures are specified on the manufacturer s plate on the drier Unless otherwise stated dryers are designed to function in ambient conditions at a temperature of 25C Higher temperatures may reduce the...

Страница 7: ...or treatment see ISO standard 8573 1 For air dryer inlet and outlet connexion s tightening be sure not to use too much screwing tight power which would damage the evaporator coil piping of the thermal...

Страница 8: ...inutes and will only start again when the digital display panel indicates 04 C or 39 F If the compressed air flow oscillates it is normal for these values to be exceeded temporarily 10 Check that the...

Страница 9: ...unit s electronic regulation LEDs 4 LEDs indicate the operating condition of the drier or the regulation 5 2 Changing set points General The factory programmed set point normally meets the nominal ca...

Страница 10: ...on value flashes on the digital display panel Use the buttons to modify the purging duration value The adjustment range is from 1 to 10 seconds To record the new value wait 5 seconds without pressing...

Страница 11: ...liance OFF as stipulated in 4 1 Lock the power supply cut out switches OPEN Lock the upstream and downstream valves CLOSED and the by pass valve OPEN Check that the appliance is depressurised by press...

Страница 12: ...variation in pressure could damage the drier 3 Slowly open the upstream valve 4 Slowly close the by pass valve 7 Maintenance operation Various risks electrocution explosion The following operations m...

Страница 13: ...to the solenoid purge valve 10 Open the manual valve on the purging line You must comply with the recommendations at the beginning of this chapter 8 Test and maintenance scheduling Frequency of interv...

Страница 14: ...er 9 Alarm When temperature sensor is broken or short circuited the first digit point see diagram 5 1 will blink and the display show value 00 In the same time the compressor of the drier cut off Repl...

Страница 15: ...low through the drier The condensates have frozen and block the passage as the probe is incorrectly positioned Compressed air does not flow through the drier Position the probe in the centre of the DT...

Страница 16: ...a high evaporation pressure of raised and higher purging from the separator Correct the temperature and the air flow to pre set limits Press the red button on the Pressure switch cap F Low pressure L...

Страница 17: ...5 1 1 1 3 1 5 1 85 2 2 2 4 2 8 3 2 3 50 Refrigerant Fluid R134a R407c Load gr see on the data sticker at the back panel HP Pressure switch bar 18 26 Manual Reset LP pressure controller bar 1 automatic...

Страница 18: ...the operations described in 4 3 and 4 4 must be carried out Your Mast ria drier is pre fitted for an external purge with a level detection system To connect this type of purge you must 1 Raise your d...

Страница 19: ...4A Label Components 006 020 025 125 AO Compressed air exhaust AI Compressed air inlet CD Condensing unit CF Condensate filter CO Condensate discharge CP Compressor CS Condensate separator CT Capillary...

Страница 20: ...ng 14 2 Wiring diagrams SE00148 SE0015 SE0018 SE0017 and SE0018 Label Components M1 Compressor M2 Fan motor EC Electronic card EV Solenoid purge valve HPS High pressure switch LPS Low pressure switch...

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