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Troubleshooting — 3

Notes

Rev 3-97

* School

UNIVERSAL TROUBLESHOOTING TECHNIQUES

There are some basic procedures which apply to troubleshooting at any level,
whether it be component level circuit board repair or very general system level
service.

Symptom Recognition

The first step in troubleshooting is to determine that a problem really exists. All
too often a problem exists in a system that is never identified and never fixed.
The long term result is an unsatisfied customer. On the other hand, a system
operator may expect a certain result and feels that there is something wrong
with the system when he does not get that result. Recognizing symptoms of an
actual problem may be very obvious or may be quite subtle. In either case a
solid understanding of how an IQ System operates is critical to determining if
a problem is real. Symptom recognition, then, is the determination that a
problem exists by virtue of the system response being different from the
expected response.

Example: Amplifiers in equipment room #1 do not respond to commands sent
from the computer.

Symptom Elaboration

Once you decide that a problem exists you need to try to find out as much about
the problem as possible by examining the nature of the symptoms. This step
in the process often involves some very basic testing to get you looking in the
right general area for the exact problem. Specifically is the process of defining
the exact nature of the problem.

Example: When taking a Roll Call all components appear except those in
equipment room #1.

Probable Faulty Block

Once you have gathered all the information you can about the specific nature
of the problem you can usually determine where to start looking. This step often
involves checking your symptoms against system documentation.

Example: Examine system prints and find that component in equipment room
#1 are all on Crown Bus loop 3 and they are the only components on loop 3.
Problem is likely to be a communication problem somewhere in loop 3.

Probable Faulty Function

At this point it is often necessary to use your troubleshooting tools to break the
problem down until you find out exactly what the problem is.

Example: Visually inspect cable connections for loop 3 at the interface and in
the equipment room. You locate a Crown Bus cable that has been pulled loose
from a PIP data input at Amplifier 13. An alternate method of testing if the DOS
software is used is to run a SEARCH on loop 3 using the IQ software. It would
reveal a “Break on loop 3 before Amplifier 13.” This would tell you where to go
to physically look for a cable problem.

Problem Verification & Repair

The final step once the problem is found is to fix it and test the system. There
have been times in every technician’s life where they think they have found the
problem, performed a repair, and found that something else was wrong. It is

Содержание SMX 1

Страница 1: ...ered with IQ List the configuration parameters that must match between software and interface hardware State the maximum operating length RS232 and RS422 State the maximum loop capacitance for normal...

Страница 2: ...igure 2 6 Voltage Measurement Open Figure 3 7 Voltage Measurement Reverse Polarity Figure 4 8 Current Measurement Figure 5 9 Does The Software Run PC Requirements Environment Windows DOS Corrupt or In...

Страница 3: ...e right general area for the exact problem Specifically is the process of defining the exact nature of the problem Example When taking a Roll Call all components appear except those in equipment room...

Страница 4: ...ments for the type of software being used IQ components are not likely to fail but it is not impossible Lightening is a respecter of no one The most common type of hardware failure is opto isolator da...

Страница 5: ...ponent address To save time later it is always recommended that you mark components with their loop address and annotate system drawings to accurately reflect those addresses TOOLS AVAILABLE There are...

Страница 6: ...for some reason such as power loss the On Line Search feature will automatically reestablish communication with that component when power is restored It will also restore communication to a whole loo...

Страница 7: ...ect It is a feature you would use if you were not able to establish loop communication initially you missed the alert on the screen or you want to verify the break To use Search you need to select the...

Страница 8: ...e versed If you have no voltage drop at all the problem may be an open in one of the wires between the output of the upstream device and the point of measurement as shown in Figure 3 It could alsobeas...

Страница 9: ...oop Figure 5 shows a test rig setup for wave form mea surement Note that if an ungrounded scope is used it makes no difference whether the resistor is in the positive or negative leg but if a grounded...

Страница 10: ...e prob lem may result in loss of high current or low current values When the problem isextremelyhighRFItheproblemismorelikelytobealossoflowcurrentvalues OUT IN SMX 1 OUT IN SMX 2 OUT IN SMX 3 OUT IN S...

Страница 11: ...you if you have taken the time to check available documentation It is also very helpful if you have serial numbers software revision numbers or other relavent information handy when you call If a har...

Страница 12: ...1C Are any files corrupted Yes Re install the program No If the problem cannot be resolved contact Crown Figure 8 Troubleshooting Flow Chart Does the software run PC Requirements Operating System Corr...

Страница 13: ...erface it is sometimes necessary to remove Pin 4 from the male connector on the standard RS232 cable Proceed to question 3C No Use the correct cable Question 3C Is the RS232 cable connected correctly...

Страница 14: ...ay not have any two components of the same type at the same address on the same loop and that addresses of 0 and 251 255 are not valid Question 4C Does the software have valid OIF and DLL files for th...

Страница 15: ...es the computer have a 16550 UART for the com port Yes Proceed to question 5B No Install a com port board with the 16550 UART chip This UART supports higher speeds and includes additional memory buffe...

Страница 16: ...lation or if the product has been repaired three or more times in the warranty period the most recent being at the Crown Factory Advanced replacements are only available through firms who have establi...

Страница 17: ...oftware in your hands A software upgrade is defined as an upgrade from one version level of software to a higher version level For example going from IQ For Windows 1 0 to version 1 1 would be an upgr...

Страница 18: ...ion problem is most likely between the computer and interface or on the Crown Bus 7 How does Break Detect work 8 List as many conditions as you can think of that would constitute a break in a Crown Bu...

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