INSTALLATION AND OPERATION MANUAL, ELECTRIC SELF GENERATING SINGLE AND
TWIN STEAM MIXER KETTLE, MODELS ELTM-40 TO 100 AND ELTM 40-2 TO 100-2
Part No. 10041R4
34
2018-08-08
Страница 1: ...ng and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equi...
Страница 2: ...y all safety messages that follow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or...
Страница 3: ...018 08 08 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Introduction 6 3 0 Installation Instructions 9 4 0 Operation Instructions 11...
Страница 4: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 4 2018 08 08 1 0 SERVICE CONNECTIONS...
Страница 5: ...NSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 5 2018 08 08 1 0 SERVICE CONNECTIONS Continued...
Страница 6: ...eam generating process The heating elements are thermostatically controlled to provide precise temperatures throughout the range from slow simmer to rolling boil All tilting kettles are intended to be...
Страница 7: ...iquid food product Further the higher the temperature the greater the steam pressure attained in the jacket and consequently the quicker the cooking process For example steam pressurized at 30 p s i a...
Страница 8: ...agitator and secondary high speed mixer Both are removable without tools for cleaning They are housed in a stainless steel bridge that is power tilt and swings 140E out of the way for tilting the ket...
Страница 9: ...equipped Allow sufficient rear clearance from wall for access to rear service panel on hydraulic console 2 Level unit With kettle in the upright position place a carpenter s level on top of the kettl...
Страница 10: ...ided Ground kettle to terminal provided in the hydraulic console Once proper connections are made replace the back panel on hydraulic console turn power ON and check for proper operation SERVICE CONNE...
Страница 11: ...uld be in the green area of the gauge indicating 25 30 In Hg 630 730 mm Hg of vacuum If reading is not low enough follow VENTING procedure in Troubleshooting section prior to using kettle Place power...
Страница 12: ...42 Celsius 3 138 Fahrenheit 54 Celsius 4 158 Fahrenheit 64 Celsius 5 178 Fahrenheit 76 Celsius 6 200 Fahrenheit 88 Celsius 7 220 Fahrenheit 100 Celsius 8 240 Fahrenheit 111 Celsius 9 260 Fahrenheit 12...
Страница 13: ...control will increase the speed at which the agitators turn NOTE Always start agitators at the slow speed and then gradually increase to the desired speed to avoid splashing or throwing the product o...
Страница 14: ...as described above and swing clear of kettle Grasp shaft of large agitator push up and turn to disengage lock pin Pull straight down on agitator Remove the small agitator in the same manner Soak and w...
Страница 15: ...ed immediately after each use or when cooking a different product Before cleaning check that the kettle has cooled enough to touch it 1 Ensure that power supply is OFF 2 Pre rinse inside of kettle tho...
Страница 16: ...leaning a valve that is assembled to a kettle be sure the kettle is completely empty of any product DISASSEMBLY AND MAINTENANCE In the event that repairs or replacement becomes necessary the following...
Страница 17: ...atic conditions salt air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected STAINLESS STEEL To remove normal dirt grease or product residue from s...
Страница 18: ...Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads...
Страница 19: ...may be experienced during try lever test Wear proper safety equipment and exercise extreme care Test at or near half of the operating pressure by holding the test lever fully open for at least two se...
Страница 20: ...oling The hydraulic system has been adjusted and tested at the factory and no adjustment should be needed If the unit fails to operate properly all service work must be performed by a qualified servic...
Страница 21: ...n the operator panel switch POWER to on MIXER to on and set mixer speed to STOP 2 Turn trim relief stem item B completely in 3 Increase the pump pressure by turning A inwards until gauge D reads 1700...
Страница 22: ...RPM 43 RPM 40 RPM CAUTION Do not exceed 54 rpm Decreasing the flow to less than 10 rpm may over centre the swash plate and will damage the pump 3 Use jam nut to lock adjusting screw when complete C S...
Страница 23: ...e performed at the end of any non service period CAUTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION...
Страница 24: ...In order for the kettle to operate the following procedure must be followed The kettle must be cool before proceeding with the following steps Trip the safety relief valve lever to relieve all pressur...
Страница 25: ...n jacket Follow LOW WATER LEVEL instructions 3 If water level is sufficient and kettle refuses to operate then check that Tilt Interlock Switch in Console is fully engaged when kettle is in its normal...
Страница 26: ...CTIONS Continued 3 Using a 7 16 wrench open bleed vent one full turn for 10 seconds and then close Located on back of kettle before pressure relief valve WARNING SCALD HAZARD Live steam will escape th...
Страница 27: ...r both of the valves will be unable to complete their stroke and burn out Make certain the electrical signal is interlocked so that this condition cannot exist 3 Incorrect voltage or frequency will pr...
Страница 28: ...misalignment 4 Air being drawn in through inlet of pump 5 System pressure exceeds pump rating BROKEN INTERNAL PARTS 1 Lack of oil 2 Excessive torquing of housing bolts 3 Solid matter being drawn in fr...
Страница 29: ...t No 10041R4 29 2018 08 08 7 0 TROUBLESHOOTING Continued OVERHEATING OF SYSTEM 1 Continuous operation at relief setting 1 Stalling under load 2 Viscosity of oil too high 2 Excessive slippage or intern...
Страница 30: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 30 2018 08 08...
Страница 31: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 31 2018 08 08...
Страница 32: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 32 2018 08 08...
Страница 33: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 33 2018 08 08...
Страница 34: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 34 2018 08 08...
Страница 35: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 35 2018 08 08...
Страница 36: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 36 2018 08 08...
Страница 37: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 37 2018 08 08...
Страница 38: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 38 2018 08 08...
Страница 39: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 39 2018 08 08...
Страница 40: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 40 2018 08 08...
Страница 41: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 41 2018 08 08...
Страница 42: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 42 2018 08 08...
Страница 43: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 43 2018 08 08...
Страница 44: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 44 2018 08 08...
Страница 45: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 45 2018 08 08...
Страница 46: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 46 2018 08 08...
Страница 47: ...INSTALLATION AND OPERATION MANUAL ELECTRIC SELF GENERATING SINGLE AND TWIN STEAM MIXER KETTLE MODELS ELTM 40 TO 100 AND ELTM 40 2 TO 100 2 Part No 10041R4 47 2018 08 08...
