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RECEIVING/UNPACKING:

Upon receiving the pump, it should be inspected for 

damage or shortages. If damage has occurred, file a 

claim immediately with the company that delivered the 

pump. Unpack pump and record pump serial and model 

number before installing. If the manual is removed from 

the packaging, do not lose or misplace.

STORAGE:

Short Term-

 For best results, pumps can be retained in 

storage, as factory assembled, in a dry atmosphere with 

constant temperatures for up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, 

but not more than twenty-four (24) months. The units 

should be stored in a temperature controlled area, a 

roofed over walled enclosure that provides protection 

from the elements (rain, snow, wind-blown dust, etc.), and 

whose temperature can be maintained b40 deg. 

F and +120 deg. F. If extended high humidity is expected 

to be a problem, all exposed parts should be inspected 

before storage and all surfaces that have the paint 

scratched, damaged, or worn should be recoated with a 

air dry enamel paint. All surfaces should then be sprayed 

with a rust-inhibiting oil.

Pump should be stored in its original shipping container. 

On initial start up, rotate impeller by hand to assure seal 

and impeller rotate freely. If it is required that the pump be 

installed and tested before the long term storage begins, 

such installation will be allowed provided:

1.)  The pump is not installed under water for more than

 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,

 

the pump is removed, thoroughly dried, repacked 

 

in the original shipping container, and placed in a

 

temperature controlled storage area.

SERVICE CENTERS:

For the location of the nearest Barnes Service Center, 

check your Barnes representative or Crane Pumps 

& Systems, Inc., Service Department in Piqua, Ohio, 

telephone (937) 778-8947 or in Brampton, Ontario, 

Canada (905) 457-6223.

INSTALLATION:

Location -

 The pump is designed to fit into your basin 

either by sliding down the rail assembly, suspended from 

the cover or by being mounted on a ring base. 

THIS 

PUMP MUST BE INSTALLED WITH A MINIMUM OF 

3 INCHES OF CLEARANCE UNDER THE PUMP FOR 

THE ENTRANCE OF SEWAGE SOLIDS.

Discharge -

 Assemble discharge piping or hose assembly 

(whichever is required by your application), to the pump. 

Discharge piping should be as short as possible. Both 

a check valve and a shut-off valve are recommended 

for each pump being used. The check valve is used to 

prevent backflow into the sump. Excessive backflow can 

cause flooding and/or damage to the pump. The shut-off 

valve is used to stop system flow during pump or check 

valve servicing. Make sure the discharge pipe has a 1/8” 

dia. hole approx. 5” from end nearest volute and oriented 

towards the pump body.

Package Systems-

 Refer to manual supplied with basin 

package system.

ELECTRICAL CONNECTIONS:

Pump Cables -

 The cord assembly mounted to the pump 

must NOT be modified in any way except for shortening 

to a specific application. Any splice between the pump 

and the control panel must be made in accordance with 

the National Electric Code or the Canadian Electric 

Code and all applicable state, province and local electric 

codes. It is recommended that a junction box, be mounted 

outside the sump or be of at least Nema 4 (EEMAC-4) 

construction if located within the wet well. 

DO NOT USE 

THE POWER OR CONTROL CABLES TO LIFT PUMP!

Thermal Protection (All Pumps Except SGV2022L) 

The normally closed (N/C) over temperature sensor is 

embedded in the motor windings and will detect excessive 

heat in the event an overload condition occurs. The 

thermal sensor will trip when the windings become too hot 

and will automatically reset itself when the pump motor 

cools to a safe temperature. It is recommended that the 

thermal sensor be connected in series to an alarm device 

to alert the operator of an overtemperature condition and/

or motor starter coil to stop pump. 

FIGURE 1

Содержание SGV2002L

Страница 1: ... improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 108092 Rev H Series SGV 2HP 3450RPM SUPERSEDED Some parts may NOT be availa...

Страница 2: ...ving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could c...

Страница 3: ... Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Страница 4: ...m Molded Quick Connect for sealing and strain relief CORD CSA UL Approved 12 4 Type SOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase SGV2022L includes overload protection in the motor NEM...

Страница 5: ... 10 voltage at motor Optional Temperature sensor cable for all models is 14 3 SOW 0 55 02 O D Not used on SGV2022L Optional Moisture and Temperature sensor cable for all models is 18 5 SOW 0 49 02 O D replaces Temperature sensor cable Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size Heater Size Voltage Relay Start Capacitor Run Capacitor SGV2002L 2 1 200 30 AMP K 60 MARS 68 ...

Страница 6: ...ton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a ring base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your a...

Страница 7: ...red DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS Moisture Sensors Optional A normally open N O detector is installed in the pump seal chamber which will detect any moisture present It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred In the event of a moisture detect ch...

Страница 8: ...emove four hex nuts and lockwashers from volute Then remove volute and rotate 90º clockwise See Figure so that the discharge is 90º from handle on motor housing Replace hex nuts and lockwashers and tighten Place Suspended Bracket Item 3 on motor housing and insert two cap screws item 1 and two lockwashers item 2 and tighten Attach the pump cover to the top of the bracket Then connect the discharge...

Страница 9: ...9 ...

Страница 10: ...10 ...

Страница 11: ...k cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Страница 12: ...12 ...

Страница 13: ...ing 29 1 039734 Ball Bearing 31 1 075876BG 100576BG 067571BG 067572BG 085700BG Motor 2HP 230 Volt 1 Phase 2HP 208 Volt 1 Phase 2HP 200 Volt 3 Phase 2HP 240 480 Volt 3 Phase 2HP 600 Volt 3 Phase 32 1 016660 Self Tapping Screw ITEM QTY PART NO DESCRIPTION 33 1 105111A Ground Wire Assy 10GA 34 1 103586 Terminal Block 35 1 or 2 2 31051 224 O Ring 36 2 1 129 1 Screw 5 16 18 x 75 SS 37 1 109492 Cord Set...

Страница 14: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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