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USER GUIDE

Congratulations on your purchase of a Barnes 

Ultra

GRIND™ grinder pump system. With 

proper care and by following a few simple 

guidelines your grinder pump will give you 

many years of dependable service.

Use and Care

The 

Ultra

GRIND grinder pump station is 

designed to handle routine, domestic sewage. 

Solid waste materials should be thrown in the 

trash. While your station is capable of accepting 

and pumping a wide range of materials, 

regulatory agencies advise that the following 

items should not be introduced into any sewer 

either directly or through a kitchen waste 

disposal:

• Glass

• Metal

• Diapers

• Socks, rags or cloth

• Plastic objects (e.g., toys, utensils, etc.)

• Sanitary napkins or tampons

In addition you must 

NEVER

 introduce into any 

sewer:

• Explosives

• Flammable Material

• Lubricating Oil and/or Grease

• Strong Chemicals

• Gasoline

General Information

Your home wastewater disposal service is part of 

a low pressure sewer system. The key element 

in this system is the Barnes 

Ultra

GRIND grinder 

pump station. The basin collects all wastewater 

from the house. The solids in the sewage are 

then ground to a small size suitable for pumping 

in the slurry.

The grinder pump  generates sufficient

pressure to pump this slurry from your home to

the wastewater plant.

Power Failure

Your grinder pump cannot dispose of 

wastewater or provide an alarm signal without 

electrical power. If electrical power service is 

interrupted, keep water usage to a minimum.

Warranty

Your grinder pump is furnished with a warranty 

against defects in material or workmanship. A 

properly completed 

Start-Up/Warranty Registration form must be 

on file at the Barnes factory in order to activate 

your warranty. In addition your pump must be 

installed in accordance with the installation 

instructions.

If you have a claim under the provisions 

of the warranty, contact your local Barnes 

Distributor.

When contacting your representative for service, 

please include your station serial number, 

pump model number, and pump serial number. 

For future reference, record the following 

information:

Station Serial No:

Pump Model No:

Pump Serial No:

Local Distributor:

Distributor Telephone:

USER GUIDE

Содержание SGV2002L

Страница 1: ... improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 108092 Rev H Series SGV 2HP 3450RPM SUPERSEDED Some parts may NOT be availa...

Страница 2: ...ving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could c...

Страница 3: ... Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Страница 4: ...m Molded Quick Connect for sealing and strain relief CORD CSA UL Approved 12 4 Type SOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase SGV2022L includes overload protection in the motor NEM...

Страница 5: ... 10 voltage at motor Optional Temperature sensor cable for all models is 14 3 SOW 0 55 02 O D Not used on SGV2022L Optional Moisture and Temperature sensor cable for all models is 18 5 SOW 0 49 02 O D replaces Temperature sensor cable Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size Heater Size Voltage Relay Start Capacitor Run Capacitor SGV2002L 2 1 200 30 AMP K 60 MARS 68 ...

Страница 6: ...ton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a ring base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your a...

Страница 7: ...red DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS Moisture Sensors Optional A normally open N O detector is installed in the pump seal chamber which will detect any moisture present It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred In the event of a moisture detect ch...

Страница 8: ...emove four hex nuts and lockwashers from volute Then remove volute and rotate 90º clockwise See Figure so that the discharge is 90º from handle on motor housing Replace hex nuts and lockwashers and tighten Place Suspended Bracket Item 3 on motor housing and insert two cap screws item 1 and two lockwashers item 2 and tighten Attach the pump cover to the top of the bracket Then connect the discharge...

Страница 9: ...9 ...

Страница 10: ...10 ...

Страница 11: ...k cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Страница 12: ...12 ...

Страница 13: ...ing 29 1 039734 Ball Bearing 31 1 075876BG 100576BG 067571BG 067572BG 085700BG Motor 2HP 230 Volt 1 Phase 2HP 208 Volt 1 Phase 2HP 200 Volt 3 Phase 2HP 240 480 Volt 3 Phase 2HP 600 Volt 3 Phase 32 1 016660 Self Tapping Screw ITEM QTY PART NO DESCRIPTION 33 1 105111A Ground Wire Assy 10GA 34 1 103586 Terminal Block 35 1 or 2 2 31051 224 O Ring 36 2 1 129 1 Screw 5 16 18 x 75 SS 37 1 109492 Cord Set...

Страница 14: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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