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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 

ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair 
pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or 
the Canadian Electrical Code (CEC) and all applicable 
state, province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, 
other materials or substances such as are uncommon in 
domestic sewage from entering the system.

During power black-outs, minimize water consumption at the 
home(s) to prevent sewage from backing up into the house.

Always keep the shut-off valve completely open when system is 
in operation (unless advised otherwise by the proper authorities). 
Before removing the pump from the basin, be sure to close the 
shut-off valve. (This prevents backfl ow from the pressure sewer.)

Keep the control panel locked or confi ned to prevent 
unauthorized access to it.

If the pump is idle for long periods of time, it is advisable to start 
the pump occasionally by adding water to the basin.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may 
whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. DO NOT insert fi ngers in pump with power 
connected.

Make sure lifting handles are securely fastened each time before 
lifting. Do not operate pump without safety devices in place. 
Always replace safety devices that have been removed during 
service or repair.

Do not exceed manufacturers recommendation for maximum 
performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, 
fall or slide.

Cable should be protected at all times to avoid punctures, cut, 
bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 
connections should be made per the NEC or CEC 
and applicable state or province and local codes. 
Requirements may vary depending on usage and 
location.

Submersible Pumps are not approved for use in 
swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

Do not remove cord and strain relief. Do not connect conduit to 
pump. 

Products Returned Must Be Cleaned, Sanitized, Or 
Decontaminated As Necessary Prior To Shipment, To 
Insure That Employees Will Not Be Exposed To Health 
Hazards In Handling Said Material. All Applicable Laws 
And Regulations Shall Apply.
 
Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Содержание DGV2042

Страница 1: ...nt program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 076591 Rev E Series DGV 2 HP 3450 RPM 60 Hz DISCONTINUED Parts may NOT be available Ma...

Страница 2: ...A PUMP SPECIFICATIONS 4 B GENERAL INFORMATION 5 C INSTALLATION 5 6 ELECTRICAL DATA 6 D START UP OPERATION 6 E SERVICE and REPAIR 7 10 G REPLACEMENT PARTS 10 TROUBLE SHOOTING 11 CROSS SECTION Fig 8 12 EXPLODED VIEW Fig 9 13 PARTS LIST 14 RETURNED GOODS POLICY 15 WARRANT 16 START UP REPORT 17 18 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KI...

Страница 3: ...under pressure WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed durin...

Страница 4: ... Load Radial Thrust IMPELLER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design TEFC NEMA B Torque Curve Squirrel Cage Induction Insulation Class B THREE PHASE Tri Voltage 200 230 460 Requires Overload Protection to be Included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims PUMP SPECIFICATIONS inches mm IMPORTANT 1 PUMP MAY BE OPERATED DRY FOR EXTENDED PERIODS WITHOUT ...

Страница 5: ...ature controlled storage area B 4 Service Centers For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These self contained pumping units are recommended for use in a Dry Pit applicati...

Страница 6: ...n suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pumps In the event that the rotation is incorrect for a three phase installation interchange any two power cable leads at the control box Recheck the kickback rotation again by...

Страница 7: ...ime for pump to cool to room temperature before handling or servicing E 1 Lubrication Anytime the pump is removed from operation the oil in the seal chamber 27 should be checked visually for oil level and contamination E 1 1 Checking Oil With a flashlight visually inspect the oil in the seal chamber 27 to make sure it is clean and clear light amber in color and free from suspended particles Milky w...

Страница 8: ...g ability The radial cutter 23 must be replaced and the shredding ring either reversed or replaced E 2 2 Reassembly To replace impeller 14 on shaft turn clockwise while holding shaft stationary with a screwdriver Then replace shims 24 on motor shaft Important that the same quantity be replaced as removed Next install shredding ring 16 by pressing into body 19 with the use of an arbor press NOTE It...

Страница 9: ...t on spring 12c Assemble impeller cutter and volute as outlined in paragraph E 2 2 Replace oil as outlined in paragraph E 1 3 E 4 Motor Bearing Inner Seal Service E 4 1 Disassembly and Inspection To examine or replace the motor 1 bearings 8 3 39 and Inner Seal 5 disassemble volute and impeller as outlined in paragraph E 2 1 and disassemble outer shaft seal as outlined in paragraph E 2 1 Drain oil ...

Страница 10: ...bullet and inner surface of bellows on rotating member 5b See Fig 7 With finished end away from motor slide rotating member 5b over bullet and onto shaft until it engages spring 5c Make sure spring is seated on retainer and not cocked or resting on bellows tail Motor Slide motor rotor with bearing 3 and inner seal 5 into intermediate coupling 6 Insert retaining ring 7 into intermediate coupling 6 S...

Страница 11: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Страница 12: ...12 FIGURE 8 ...

Страница 13: ...13 FIGURE 9 ...

Страница 14: ... 1 Hex Hd Cap Screw 5 16 18 x 1 00 Lg Stainless 14 1 067552TP Impeller 3 75 Dia Bronze 15 A R Loctite Stud 16 1 082085M Shredding Ring 17 1 067554 Throat 18 3 067569 Flat Hd Cap Screw 10 24 x 75 Lg Stainless 19 1 071016 Volute 20 1 067564 Square Ring 21 4 024582 Hex Nut 5 16 18 Stainless 22 4 018925 Stud 5 16 18 x 2 50 Lg Stainless 23 1 082088 Radial Cutter 24 A R 008053 Shim 010 25 1 067556 Washe...

Страница 15: ...To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane ...

Страница 16: ...e guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccur...

Страница 17: ...Installation Person in Charge Phone Purchased From Crane Pumps Systems Representative Distributor Pump Model Serial No Part Number Rotation Direction of impeller rotation Use C W for clockwise CC W for counter clockwise Does shaft turn freely by hand Yes No Electric Motor Manufacture Serial No Voltage Phase Hertz HP RPM Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage ...

Страница 18: ...L2 Three phase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Manuals...

Страница 19: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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