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7

RECEIVING/UNPACKING:

Upon receiving the pump, it should be inspected for dam-
age  or  shortages.  If  damage  has  occurred,  fi le  a  claim 
immediately  with  the  company  that  delivered  the  pump. 
Unpack pump and record pump serial and model number 
before installing. If the manual is removed from the pack-
aging, do not lose or misplace.

STORAGE:

Short  Term- 

For  best  results,  pumps  can  be  retained  in 

storage,  as  factory  assembled,  in  a  dry  atmosphere  with 
constant temperatures for up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, 

but  not  more  than  twenty-four  (24)  months.  The  units 
should be stored in a temperature controlled area, a roofed 
over walled enclosure that provides protection from the ele-
ments (rain, snow, wind-blown dust, etc.), and whose tem-
perature can be maintained b40 deg. F and +120 
deg. F. If extended high humidity is expected to be a prob-
lem, all exposed parts should be inspected before storage 
and all surfaces that have the paint scratched, damaged, 
or worn should be recoated with an air dry enamel paint. All 
surfaces should then be sprayed with a rust-inhibiting oil.

Pump  should  be  stored  in  its  original  shipping  container. 
On initial start up, rotate impeller by hand to assure seal 
and impeller rotate freely. If it is required that the pump be 
installed and tested before the long term storage begins, 
such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the
 

test, the pump is removed, thoroughly dried, 

 

repacked in the original shipping container, and

 

placed in a temperature controlled storage area.

3.)  Before placing pump into service, pump should be 
 

brought to operational temperature range. 

 

Excessive or direct heating or cooling should 

NOT

 

 

be used.

OPERATION TEMPERATURE RANGE:

 +35ºF (2ºC) to 

104ºF (40ºC).

SERVICE CENTERS:

For the location of the nearest Barnes Service Center, 
check your Barnes representative or Crane Pumps 
& Systems, Inc., Service Department in Piqua, Ohio, 
telephone (937) 778-8947 or Crane Pumps & Systems 
Canada, in Brampton, Ontario, (905) 457-6223.

INSTALLATION:

Location -

 This pump is mounted into the Replacement 

Core. 

Discharge -

 Both a check valve and a shut-off  valve are re-

quired for each pump being used. The check valve is used 
to prevent backfl ow into the sump. Excessive backfl ow can 
cause fl ooding and/or damage to the pump. The shut-off  
valve  is  used  to  stop  system  fl ow  during  pump  or  check 
valve servicing. 

Refer to manual supplied with Replacement Core. 

ELECTRICAL CONNECTIONS:

Pump Cables -

 The cord assembly mounted to the pump 

must 

NOT

 be modifi ed in any way except for shortening 

to a specifi c application. Any splice between the pump 
and the control panel must be made in accordance with 
the National Electric Code or the Canadian Electric 
Code and all applicable state, province and local electric 
codes. It is recommended that a junction box, be mounted 
outside the sump or be of at least Nema 4 (EEMAC-4) 
construction if located within the wet well. 

DO NOT USE 

THE POWER OR CONTROL CABLES TO LIFT PUMP!

Thermal Protection

 The normally closed (N/C) over 

temperature sensor is embedded in the motor windings 
and will detect excessive heat in the event an overload 
condition occurs. The thermal sensor will trip when the 
windings become too hot and will automatically reset itself 
when the pump motor cools to a safe temperature. 

Содержание Barnes PGPT Series

Страница 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140868 Rev B Series PGPT 1 HP 3450 RPM 60 Hz PUMP ONLY ...

Страница 2: ...ting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat Secure the pump in its operating position so it can not tip over fall or slide Cable should be protec...

Страница 3: ...he Barnes grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electric...

Страница 4: ...INGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air Dry Enamel SEAL Design Single Mechanical Material Rotating Face Silicon Carbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless CORD ENTRY Custom Molded Quick Connect for Sealing with Strain Relief CORD Type 12 5 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Ball Oil Lubricated Load R...

Страница 5: ...RT PGPT1022C 1 240 1 K 12 5 35 0 12 5 SOW 71 18 VARIES 1 5 3 3 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor For 3 Phase models Temperature Sensor Cord is 14 3 SOW 0 55 14mm 02 51mm O D Cord shipped separately Recommended Breaker Sizes Pump Model HP Phase Volts Breaker Size All PGPT Models 1 1 240 15 Amp ...

Страница 6: ... number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in the control panel until station start up is completed later FIGURE 1 ...

Страница 7: ...r and placed in a temperature controlled storage area 3 Before placing pump into service pump should be brought to operational temperature range Excessive or direct heating or cooling should NOT be used OPERATION TEMPERATURE RANGE 35ºF 2ºC to 104ºF 40ºC SERVICE CENTERS For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps Systems Inc Service Departme...

Страница 8: ...housing bore aligning alignment mark with hole in terminal block see Figures 3 4 Tighten bolts on compression flange until flush with motor housing Pump Power Large Pin Level Control Small Pin Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control FIGURE 3 PGPT1022C FIGURE 4 Automatic Pumps PGPT1022C ...

Страница 9: ...9 Single phase 240 Volt AC 60Hz 12 5 SOW FIGURE 5 Wiring Harness Item 54 on Figure 8 ...

Страница 10: ...allation and freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eli...

Страница 11: ...11 FIGURE 6 ...

Страница 12: ...18 1 095368 Seal Tetra TS33 261 Buna Buna 20 2 109031 Plug Cap Poly CCF 2 25 21 1 112422 Anti Siphon Gasket Assembly Various 22 1 105377B Cover Valve Anti Siphon Various 23 3 1 523 1 Screw HXHD 1 4 20 75 300 SS 24 1 138979 Elbow Fixed Discharge Class 30 CI 25 1 625 01558 O Ring 223 Buna N 1 609 I D 26 1 138884 Valve Body Fixed Core 27 17 026322 Washer Lock 5 16 316 SS 28 3 2 23030 50 SHCS 5 16 18 ...

Страница 13: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Страница 14: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 15: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 16: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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