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USER GUIDE

Congratulations  on  your  purchase  of  a  Barnes 
grinder pump system. With proper care and by 
following a few simple guidelines your grinder 
pump  will  give  you  many  years  of  dependable 
service.

Use and Care

The  grinder  pump  station  is  designed  to 
handle  routine,  domestic  sewage.  Solid  waste 
materials should be thrown in the trash. While 
your  station  is  capable  of  accepting  and 
pumping a wide range of materials, regulatory 
agencies advise that the following items should 
not be introduced into any sewer either directly 
or through a kitchen waste disposal:

• Glass
• Metal
• Diapers
• Socks, rags or cloth
• Plastic objects (e.g., toys, utensils, etc.)
• Sanitary napkins or tampons

In addition you must 

NEVER

 introduce into any 

sewer:

• Explosives
• Flammable Material
• Lubricating Oil and/or Grease
• Strong Chemicals
• Gasoline

General Information

Your  home  wastewater  disposal  service  is 
part of a low pressure sewer system. The key 
element  in  this  system  is  the  Barnes  grinder 
pump station. The basin collects all wastewater 
from  the  house. The  solids  in  the  sewage  are 
then ground to a small size suitable for pumping 
in the slurry.

The 
grinder  pump  generates  suffi  cient  pressure 
to  pump  this  slurry  from  your  home  to  the 
wastewater plant.

Power Failure

Your  grinder  pump  cannot  dispose  of 
wastewater or provide an alarm signal without 
electrical  power.  If  electrical  power  service  is 
interrupted, keep water usage to a minimum.

Warranty

Your grinder pump is furnished with a warranty 
against defects in material or workmanship. A 
properly completed 
Start-Up/Warranty  Registration  form  must  be 
on fi le at the Barnes factory in order to activate 
your warranty. In addition your pump must be 
installed  in  accordance  with  the  installation 
instructions.
If  you  have  a  claim  under  the  provisions 
of  the  warranty,  contact  your  local  Barnes  
Distributor.
When contacting your representative for service, 
please  include  your  station  serial  number, 
pump model number, and pump serial number.

For future reference, record the following 
information:

Station Serial No:

Pump Model No:

Pump Serial No:

Local Distributor:

Distributor Telephone:

®

Содержание Barnes PGPT Series

Страница 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140868 Rev B Series PGPT 1 HP 3450 RPM 60 Hz PUMP ONLY ...

Страница 2: ...ting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat Secure the pump in its operating position so it can not tip over fall or slide Cable should be protec...

Страница 3: ...he Barnes grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electric...

Страница 4: ...INGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air Dry Enamel SEAL Design Single Mechanical Material Rotating Face Silicon Carbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless CORD ENTRY Custom Molded Quick Connect for Sealing with Strain Relief CORD Type 12 5 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Ball Oil Lubricated Load R...

Страница 5: ...RT PGPT1022C 1 240 1 K 12 5 35 0 12 5 SOW 71 18 VARIES 1 5 3 3 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor For 3 Phase models Temperature Sensor Cord is 14 3 SOW 0 55 14mm 02 51mm O D Cord shipped separately Recommended Breaker Sizes Pump Model HP Phase Volts Breaker Size All PGPT Models 1 1 240 15 Amp ...

Страница 6: ... number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in the control panel until station start up is completed later FIGURE 1 ...

Страница 7: ...r and placed in a temperature controlled storage area 3 Before placing pump into service pump should be brought to operational temperature range Excessive or direct heating or cooling should NOT be used OPERATION TEMPERATURE RANGE 35ºF 2ºC to 104ºF 40ºC SERVICE CENTERS For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps Systems Inc Service Departme...

Страница 8: ...housing bore aligning alignment mark with hole in terminal block see Figures 3 4 Tighten bolts on compression flange until flush with motor housing Pump Power Large Pin Level Control Small Pin Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control FIGURE 3 PGPT1022C FIGURE 4 Automatic Pumps PGPT1022C ...

Страница 9: ...9 Single phase 240 Volt AC 60Hz 12 5 SOW FIGURE 5 Wiring Harness Item 54 on Figure 8 ...

Страница 10: ...allation and freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eli...

Страница 11: ...11 FIGURE 6 ...

Страница 12: ...18 1 095368 Seal Tetra TS33 261 Buna Buna 20 2 109031 Plug Cap Poly CCF 2 25 21 1 112422 Anti Siphon Gasket Assembly Various 22 1 105377B Cover Valve Anti Siphon Various 23 3 1 523 1 Screw HXHD 1 4 20 75 300 SS 24 1 138979 Elbow Fixed Discharge Class 30 CI 25 1 625 01558 O Ring 223 Buna N 1 609 I D 26 1 138884 Valve Body Fixed Core 27 17 026322 Washer Lock 5 16 316 SS 28 3 2 23030 50 SHCS 5 16 18 ...

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Страница 14: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 15: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 16: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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