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Baler Operation

ANSI Guidelines

Responsibilities of the Owner / Employer

The employer / owner shall ensure that the vertical baler is properly maintained and meets all applicable regulatory standards

and shall be responsible for the following:

1. Ensuring that the installation of the equipment conforms with all local codes, ordinances, and manufacturer’s recommenda-

tions.

2. Providing instruction and training to employees on safe work methods, including procedures provided by the manufacturer,

before assigning them to operate, clean, service, maintain, modify, or repair the equipment. The owner / employer will main-

tain records as to the names of employees and the dates of training.

3. Monitoring the user’s / employee’s operation of the baler and taking appropriate action to ensure proper use of the equipment

including adherence to safe practices.

4. Repairing any mechanical malfunctions or breakdowns that affect the safe operation of the baler.

5. Establishing and following a program of periodic and regular inspections of the equipment to ensure that all parts, component

equipment, and safeguards are in safe operating condition, and adjusted, in accordance with the manufacturer’s recommend-

ed procedures. This shall include keeping all malfunction reports and record inspections and maintenance work performed.

6. Using the manufacturer’s recommended procedures for the lockout/tagout of hazardous energy sources. (See OSHA 29 CFR

1910.147, Appendix A, for recommended lockout/tagout procedures.)

7. Providing for an adequate work area around the equipment for safe maintenance, servicing, and cleaning procedures (see

OSHA 29 CFR 1910.303 for electrical equipment).

8. Keeping all surrounding walking areas and floors free from obstructions, and accumulations of waste matter, grease, oil, and

water.

9. Maintaining records or employee reports of malfunctions.

10. Specifically inspecting safety interlocks, switches, and other protective devices to ensure that these devices are not disabled

or bypassed, and not to permit the equipment to be operated unless these devices are fully functional. These inspections

shall be in accordance with item 5.

11. Ensuring that only authorized employees (18 years old or older) operate, inspect, or maintain the equipment.

Responsibilities of the Operator / Employee

The operators / employees who work on and around the vertical baler shall be responsible for the items listed below:

1. Using all applicable safety features provided on the equipment.

2. Using the equipment only after receiving instruction.

3. Reporting any damage to, or malfunction of, the equipment by submitting a report to the employer or responsible authority

when the damage or malfunction occurs.

4. Ensuring that all access doors and service opening covers are in place, secure, and/or locked before operations begin.

5. Ensuring that the area of operation around the baler is clear of all persons during all phases of the dumping operation prior to

energizing the dumping system.

6. Ensuring that all persons are clear of the equipment point of operation before actuating any compaction cycle controls or

dumping controls and shall be ready to stop the compaction cycle or dumping operation if necessary.

7. Ensuring that all persons are clear of the chamber door before the chamber door is opened or closed. The operator shall

warn all persons not to cross behind or under and open chamber door.

8. Using the equipment in accordance the manufacturer’s instructions, including ensuring the proper position of all locks, doors,

guards, etc.

9. Ensuring that no one disables or bypasses safety interlocks, switches, or other protective devices and that the equipment is

not operated unless these devices are fully functional.

10. Locking out the unit when: inspecting malfunctions, jams, or other problems arising from daily operations; servicing; or per-

forming maintenance (except maintenance testing). The affected employee shall identify the type and magnitude of energy

that the equipment uses, shall understand the hazards, and know the methods to control the energy.

11. Operating, inspecting, and maintaining the equipment only if 18 years old or older and after being properly instructed and

trained.

Содержание VB-42-B

Страница 1: ...vironment MODELS VB 42 B VB 42 B LP VB 60 B VB 60 B LP VB 60 T VB 60 H VB 60 X VB 60 H DC VB 60 H LP VB 72 B VB 72 B LP VB 72 T VB 72 H VB 72 X VB 72 H DC VB 72 H LP Operation Maintenance and Installation OWNER OPERATOR INSTRUCTION MANUAL ...

Страница 2: ...2 ...

Страница 3: ...ble standards ANSI Standard No Z245 5 Baler Safety Requirements for Installation Maintenance and Operation A copy of this standard may be obtained from ENVIRONMENTAL INDUSTRIES ASSOCIATION 4301 Connecticut Avenue NW Washington D C 20008 Website http www wastec org If after thoroughly reading this manual there are questions about the operation or repair of your baler please contact J V Manufacturin...

Страница 4: ...4 ...

Страница 5: ... Bale 12 Bale Tie Configuration 13 Lockout Tagout Procedures 14 Chocking the Presshead 15 Preventive Maintenance Schedule 16 Decal Locations Ordering Information 17 Checking and Adding Oil 18 Table of Contents Parts Diagrams 23 27 Chassis Loading Door 23 24 Power Unit 25 Hydraulic Tank 26 Control Panel 27 Installation Guidelines 6 7 Positioning 6 Anchoring 7 Electrical 7 Hydraulic 7 Schematics 28 ...

Страница 6: ...onal injury can result ALWAYS keep this area clean POSITIONING Position the vertical baler indoors or under a suitable cover so that sufficient room is available for proper and safe operation The baler should be placed no less than 24 inches from any structure to allow room to insert wires and tie off the bale The power unit side of the baler should be placed no less than 36 inches from any struct...

Страница 7: ...n ELECTRICAL A lockable fused disconnect switch customer furnished must be installed within 50 feet and in line of sight of the baler electrical enclosure This disconnect must be sized in accordance with the baler motor and voltage GROUNDING INSTRUCTIONS This appliance must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit con...

Страница 8: ...assed and not to permit the equipment to be operated unless these devices are fully functional These inspections shall be in accordance with item 5 11 Ensuring that only authorized employees 18 years old or older operate inspect or maintain the equipment Responsibilities of the Operator Employee The operators employees who work on and around the vertical baler shall be responsible for the items li...

Страница 9: ... to the Lock Out Tag Out instructions found elsewhere in this manual for instructions concerning the neutralization of these energy sources Safety Terminology The accident prevention decals on your CRAM A LOT baler meet or exceed standards set by ANSI and OSHA It is important that you are familiar with the terminology used on the decals and the varying degrees of hazards that are associated with t...

Страница 10: ...10 Mode Selector Switch Emergency Stop Pull to Raise Keyswitch Off On Start Loading Door Handle Bale Eject Handle Chamber Door Latch Baler Operation Location of Baler Controls Fig 3 ...

Страница 11: ... the key At the end of the cycle the baler will stop and the loading door will open 6 Repeat steps 2 through 5 until the presshead shifts when the arrow on the baler aligns with the 100 Full decal on the presshead Making and Tying a Bale 1 Place a full sheet of cardboard to cover the top of the compacted material 2 Close the loading door 3 With the mode selector switch in MANUAL DOWN insert the ke...

Страница 12: ...leared from the area around the baler 2 Prepare an area in the front of the baler to eject the bale 3 With the mode selector switch in MANUAL UP engage the bale eject system by pressing in on the bale eject handle Insert the key into the start switch and turn to the START position The motor will start but the presshead will not move 4 CAUTION Do not stand in front of the baler while ejecting the b...

Страница 13: ... Series Use tie slots 1 3 4 5 Shrink Wrap Plastic VB 42 Series Use tie slots 1 2 3 VB 60 Series Use tie slots 1 2 3 4 VB 72 Series Use tie slots 1 2 3 4 5 Plastic Bottles VB 42 Series Use tie slots 1 2 3 VB 60 Series Use tie slots 1 2 3 4 VB 72 Series Use tie slots 1 2 3 4 5 Aluminum Cans VB 42 Series Use tie slots 1 2 3 VB 60 Series Use tie slots 1 3 4 VB 72 Series Use tie slots 1 3 4 5 Fig 4 VB ...

Страница 14: ...ormal stopping procedure 3 Lock out the disconnect or breaker that controls the baler If locking out a breaker use a double pole breaker lockout and lock 4 Lockout the energy isolating devices with assigned individual locks If more than one person is servicing the baler then a hasp with a lock for each service person shall be used 5 After ensuring that no personnel are exposed and as a check on ha...

Страница 15: ...ndition DO NOT use the wood if its integrity is question able The beams should be cut to length so they fit tightly in between the presshead and the baler floor when the presshead is fully raised see figure 5 The top of the beams should be placed in the rear most corner on each side of the baler The bottom of the beams should be positioned into the outermost bale tie slot in the baler floor as ill...

Страница 16: ...he turnbuckle for the chamber door latch Check the oil level with the presshead fully raised Check all hydraulic hoses for rubbing chafing deterioration damage and leaks Check all hydraulic fittings for loosening and leaks Check that all safety decals are present and legible Annually We recommend having a CRAM A LOT Factory Authorized Service Technician perform the annual preventive mainte nance c...

Страница 17: ...o Not Load Operate or Unload Unless 18 Years Old 9 440820 DANGER Pinch Point 10 443009 WARNING Keep off Vertical 11 443000 WARNING Do not Operate 12 440455 CAUTION Operator 18yrs 13 443014 WARNING Shock Arc Hazard Safety Decals It is the responsibility of the owner operator to ensure that all safety decals on the baler remain legible and com plete Please refer to the section titled Safety Orientat...

Страница 18: ...auge oil needs to be added to the tank Adding Oil 3 IMPORTANT Follow all Lock out Tag out procedures before continuing this service procedure 4 Place the step ladder in front of the power unit and use it to reach the top of the oil tank 5 Using a disposable shop towel clean any dust and debris from around the oil fill port to prevent contaminates from entering the hydraulic system 6 Remove the ven...

Страница 19: ...oor won t open so material can be loaded 1 Turn the key to the Off position and the loading door should raise automatically 2 If the door still won t raise call CRAM A LOT Customer Support for repairs The loading door won t stay closed 1 Ensure that the key is turned to the On position 2 Ensure that the emergency stop switch is not engaged 3 Ensure that the mode selector switch is in the Auto or M...

Страница 20: ...omagnetic Lock Replace the Electromagnetic Lock When you release the key the Baler stops UPPER MAGNETIC INTERLOCK SWITCH FAILED OPEN 4 Close and latch the Loading Door Check the Upper Magnetic Interlock Switch for proper alignment to the magnet on the Load ing Door Check the Upper Magnetic Interlock Switch Replace the Upper Magnetic Interlock Switch When the ram retracts to the top the Baler conti...

Страница 21: ... 30 762 30 762 30 762 30 762 30 762 30 762 30 762 H 48 1219 48 1219 48 1219 48 1219 48 1219 48 1219 48 1219 48 1219 48 1219 Bale Weight OCC 750 340 1 000 454 1 200 544 1 400 635 1 400 635 1 200 544 1 400 635 1 600 726 1 600 726 Up To lb kg Cylinder in mm B 6 152 6 152 6 152 7 178 7 178 6 152 6 152 7 178 7 178 S 44 1118 44 1118 52 1321 52 1321 52 1321 44 1118 52 1321 52 1321 52 1321 R 3 5 89 3 5 89...

Страница 22: ...24 60 1524 60 1524 72 1829 72 1829 72 1829 D 30 762 30 762 42 1067 30 762 30 762 42 1067 30 762 H 38 965 38 965 48 1219 38 965 38 965 48 1219 38 965 Bale Weight OCC 650 295 800 363 1600 726 1100 499 950 431 1800 816 1250 567 Up To lb kg Cylinder in mm B 6 152 6 152 7 178 7 178 6 152 7 178 7 178 S 34 864 34 864 52 1321 38 965 34 864 52 1321 38 965 R 3 5 89 3 5 89 4 102 4 102 3 5 89 4 102 4 102 Moto...

Страница 23: ...23 Parts Diagrams 4 9 8 7 6 12 14 16 1 2 3 10 11 13 15 5 Chassis Loading Door Fig 9 ...

Страница 24: ...7 260060 Magnetic Door Latch Striker Plate and installation hardware 8 VKT00046 Cylinder and pin asm for VB 42 B VB 60 B and VB 72 B VKT00052 Cylinder and pin asm for VB 60 T VB 72 T VKT00053 Cylinder and pin asm for VB 60 H VB 60 X VB 72 H VB 72 X VKT00054 Cylinder and pin asm for VB 60 B LP VB 72 B LP VKT00055 Cylinder and pin asmfor VB 60 H LP VB 72 H LP 9 260004 Magnetic Safety Switch 10 VB101...

Страница 25: ...nd DC versions 00120064 Pump for VB 60 X VB 72 X 9 00162524 Slip on Fitting 10 00112518 Three Phase Motor for VB 42 B VB 60 B VB 72 B Including LP versions 00113012 Three Phase Motor for VB 42 H VB 60 T VB 60 H VB 72 T VB 72 H Including LP and DC versions 00113507 Three Phase Motor for VB 60 X VB 72 X 00112503 Single Phase Motor for VB 42 B VB 60 B VB 72 B Including LP versions Not Shown 00150210 ...

Страница 26: ...placement key 6 20218710 Emergency stop switch Pull to raise 7 20218690 Key Switch 8 20218625 Green Contact Block normally open 20218630 Red Contact Block normally closed 20218640 Clear Contact Block normally closed late break 20218635 Orange Contact Block normally open early make 9 190020 Oil Level Gauge 10 121520 Vented Cap Call CRAM A LOT Customer Support at 1 800 754 4290 to order parts 1 2 4 ...

Страница 27: ... balers operating at 208 or 230 volts Including LP versions 20213735 Overload for VB B Series balers operating at 460 volts Including LP versions 00266545 Overload for VB T VB H Series balers operating at 208 or 230 volts Including LP and DC versions 00266523 Overload for VB T VB H Series balers operating at 460 volts Including LP and DC versions 00266550 Overload for VB X Series balers operating ...

Страница 28: ...28 Electrical Schematic Fig 13 ...

Страница 29: ...29 Hydraulic Schematics ...

Страница 30: ...y in connection with the sale or shipment of our products Seller reserves the right to make changes or improvements in our products without notice and without incurring any obligation to prospective customers Seller reserves the right to make changes or improvements in our products without incurring any obligation to similarly alter products previously purchased Except in the case of damages or de...

Страница 31: ...to be a waiver of the provision itself NO IMPLIED WAIVERS This instrument contains all of the agreements understandings representations conditions warranties and covenants made between parties hereto Unless set forth herein neither party shall be liable for any representations made and all modifications and amendments hereto must be in writing COMPLETENESS OF INSTRUMENT This instrument contains al...

Страница 32: ...epairs at the machine location within 24 hours 5 The service technician will make repairs or order any necessary parts to correct the defect malfunction or noncon formity Parts will be delivered to the Service Technician or to the customer s shipping address at the discretion of the Customer Support representative 6 The service technician will correct the defect malfunction or non conformity to th...

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